Search Results (327)

The development of gas sensors with high sensitivity and low operating temperatures is essential for practical applications in environmental monitoring and industrial safety. SnO₂-based gas sensors, despite their widespread use, often suffer from high working temperatures and limited sensitivity to H₂ gas, which presents significant challenges for their performance and application. This study addresses these issues by introducing a novel SnO₂-based sensor featuring a three-dimensional (3D) nanostructure, designed to enhance sensitivity and allow for room-temperature operation. This work lies in the use of a 3D anodic aluminum oxide (AAO) template to deposit SnO₂ nanoparticles through ultrasonic spray pyrolysis, followed by modification with platinum (Pt) nanoparticles to further enhance the sensor’s response. The as-prepared sensors were extensively characterized, and their H₂ sensing performance was evaluated. The results show that the 3D nanostructure provides a uniform and dense distribution of SnO₂ nanoparticles, which significantly improves the sensor’s sensitivity and repeatability, especially in H₂ detection at room temperature. This work demonstrates the potential of utilizing 3D nanostructures to overcome the traditional limitations of SnO₂-based sensors. Full article

Ag-doped ZnO is a promising photocatalyst. However, the combined influence of the Ag doping concentration and furnace temperature has not been adequately explored, hindering the optimization of ZnO/Ag materials for practical applications. In this study, ZnO/Ag materials were synthesized via ultrasonic spray pyrolysis by systematically varying both the furnace calcination temperature and the Ag doping concentration. The synthesized materials were analyzed through a range of spectroscopic methods to investigate their structural, morphological, and surface characteristics. Their photocatalytic activity was assessed by monitoring the degradation of methylene blue (MB) under ultraviolet light exposure. The findings indicate that the ZnO sample that was calcined at 400 °C exhibited the highest degradation efficiency among the undoped samples, which can be attributed to its submicron particle size, moderate crystallinity, and high surface hydroxylation. The sample with 5-wt% Ag doping achieved enhanced performance, demonstrating the best photocatalytic activity (65% MB degradation). This improvement was attributed to the synergistic effects of surface plasmon resonance and optimized interaction between the Ag nanoparticles and surface hydroxyl groups. Excessive Ag loading (10 wt%) led to reduced activity owing to potential agglomeration and recombination centers. These results highlight the critical role of both the thermal and chemical parameters in tailoring ZnO-based photocatalysts for wastewater treatment applications. Full article

This study investigated the enhancement of Cu₂MnSnS₄ (CMTS) thin films’ photocatalytic properties through potassium (K) doping for rhodamine B degradation under visible light. K-doped CMTS films synthesized using spray pyrolysis technology achieved a 98% degradation efficiency within 120 min. The physical property improvements were quantitatively validated through X-ray diffraction (XRD) analysis, which confirmed enhanced crystallinity. Scanning electron microscopy (SEM) revealed significant modifications in surface morphology as a function of potassium content, highlighting its influence on film growth dynamics. Optical characterization demonstrated a pronounced reduction in transmittance, approaching negligible values at 7.5% potassium doping, and a narrowed optical band gap of 1.41 eV, suggesting superior light absorption capabilities. Photocatalytic performance was significantly enhanced, achieving a Rhodamine B degradation efficiency of up to 98% at 7.5% doping. These enhancements collectively improved the material’s light-harvesting capabilities and charge separation efficiency, positioning K-doped CMTS as a highly effective photocatalyst compared to other ternary and quaternary materials. Full article

There is considerable interest in broadband nanomaterials, particularly transparent semiconductor oxides, within both fundamental research and technological applications. Historically, it has been considered that the variation in dopant concentration during the synthesis of semiconductor materials is a crucial factor in activating and/or modulating the optical and structural properties, particularly the bandgap and the parameters of the unit cell, of semiconductor oxides. Recently, tin oxide has emerged as a key material due to its excellent structural properties, optical transparency, and various promising applications in optoelectronics. This study utilized the ultrasonic spray pyrolysis technique to synthesize aluminum-doped tin oxide (ATO) thin films on quartz and polished single-crystal silicon substrates. The impact of varying aluminum doping levels (0, 2, 5, and 10 at. %) on morphology and structural and optical properties was examined. The ATO thin films were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), and transmittance spectroscopy. SEM images demonstrated a slight reduction in the size of ATO nanoparticles as the aluminum doping concentration increased. XRD analysis revealed a tetragonal crystalline structure with the space group P42/mnm, and a shift in the XRD peaks to higher angles was noted with increasing aluminum content, indicating a decrease in the crystalline lattice parameters of ATO. The transmittance of the ATO films varied between 75% and 85%. By employing the transmittance spectra and the established Tauc formula the optical bandgap values of ATO films were calculated, showing an increase in the bandgap with higher doping levels. These findings were thoroughly analyzed and discussed; additionally, an effort was made to clarify the contradictory analyses present in the literature and to identify a doping range that avoids the onset of a secondary phase. Full article

The synthesis of oxide nanopowders through ultrasonic spray pyrolysis (USP) represents a sustainable method for producing high-purity, spherical particles tailored for advanced material applications. Recent developments in USP synthesis leverage the continuous transport of aerosols from an ultrasonic generator to a high-temperature furnace, with nanopowders collected efficiently using an electrostatic precipitator. This study explored the use of USP for titanium oxysulfate and aluminum nitrate solutions derived from the aluminum industry, focusing on resource recovery and waste reduction. Titanium oxysulfate was synthesized by leaching slag, generated during the reduction of red mud, with sulfuric acid under oxidizing, high-pressure conditions. After purification, the titanium oxysulfate solution was processed using USP in a hydrogen reduction atmosphere to yield spherical titanium dioxide (TiO₂) nanopowders. The hydrogen atmosphere enabled precise control over the nanoparticles’ morphology and crystallinity, enhancing their suitability for use in applications such as photocatalysis, pigments, and advanced coatings. In parallel, both synthetic and laboratory solutions of aluminum nitrate [Al(NO₃)₃] were prepared. The laboratory solution was prepared by leaching aluminum hydroxide oxide (AlOOH) with hydrochloric acid to form aluminum chloride (AlCl₃), followed by a conversion to aluminum nitrate through the addition of nitric acid. The resulting aluminum nitrate solution was subjected to USP, producing highly uniform, spherical alumina (Al₂O₃) nanopowders with a narrow size distribution. The resulting nanopowders, characterized by their controlled properties and potential applicability, represent an advancement in oxide powder synthesis and resource-efficient manufacturing techniques. Full article

Gold nanoparticles (AuNPs) were synthesised using ultrasonic spray pyrolysis (USP) with the addition of polyvinylpyrrolidone (PVP) as a stabilising agent and subsequently dried via lyophilisation. The resulting dried AuNPs were redispersed in ethanol and homogenised to ensure uniform dispersion. This AuNP dispersion was then deposited onto a ceramic substrate—aluminum oxide (Al₂O₃)—using plasma jet printing. Comprehensive characterisation of the dispersion, AuNPs, and the resulting printed lines was performed using the following methods: inductively coupled plasma optical emission spectroscopy (ICP-OES), scanning electron microscopy (SEM), transmission electron microscopy (TEM), selected area electron diffraction (SAED), scanning transmission electron microscopy (STEM), energy dispersive X-ray spectroscopy (EDS), ultraviolet-visible spectroscopy (UV-Vis), dynamic light scattering (DLS), measurements of dispersion viscosity and printed line roughness. ICP-OES confirmed consistent gold content in the AuNP dispersion, while the SEM and EDS analyses revealed predominantly spherical AuNPs with minimal aggregation and similar size distributions. TEM, SAED, and STEM/EDS confirmed that the crystalline structure and elemental composition of the AuNPs had diverse morphologies and strong gold signals. The UV-Vis, DLS, and zeta potential measurements indicated moderate colloidal stability, and thermogravimetric analysis (TGA) verified the AuNPs dispersion’s composition. The AuNP dispersion exhibited thixotropic behaviour favourable for printing applications, while confocal microscopy confirmed smooth, uniform printed traces, with an average surface line roughness of 1.65 µm. The successful use of plasma printing with the AuNP dispersion highlights its potential for functional material applications in electronics. Full article

Copper antimony sulfide (CuSbS₂) is an affordable and eco-friendly solar absorber with an optimal bandgap and high absorption coefficient, and it stands out as a promising candidate for thin-film solar cells. This study investigates the effects of indium tin oxide (ITO), fluorine-doped tin oxide (FTO), and glass substrates on the microstructural, morphological, and optical properties of CuSbS₂ (CAS) layers synthesized via spray pyrolysis. X-ray Diffraction (XRD) and Raman spectroscopy analyses revealed that CAS phases formed on ITO and FTO substrates exhibited a phase composition without additional copper phases. However, the CAS layer on glass contained a copper sulfide (CuS) phase, which can be detrimental for solar cell applications. Furthermore, the influences of the substrate morphology and contact angle on the growth mechanisms of CAS layers was examined, highlighting the relationship between the substrate micromorphology and the resultant film characteristics. Advanced image processing techniques applied to Atomic Force Microscopy (AFM) images of the substrate surfaces facilitated a comprehensive comparison with the surface characteristics of the CAS films grown on those substrates. Field Emission Scanning Electron Microscopy (FESEM) indicated that CAS layers on ITO possessed larger grains than FTO, whereas those on FTO exhibited lower roughness with a more uniform grain distribution. Notably, the optical properties of the CAS layers correlated strongly with their microstructural and morphological characteristics. This work highlights the critical influence of substrate choice on the growth and characteristics of CAS layers through a comparative analysis. Full article

The moth Helicoverpa armigera (Lepidoptera: Noctuidae), better known as the pod borer, poses significant threats to chickpea (Cicer arietinum L.) production. Therefore, effective and sustainable crop management strategies are required to mitigate the impact of this cosmopolitan pest. The present study aimed at investigating the potential of wood distillate (WD), a liquid byproduct of the pyrolysis of waste lignocellulosic biomass, to both reduce H. armigera pest incidence and to enhance crop yields in field-grown chickpea. The application of WD as a foliar spray effectively reduced the number of damaged pods by 35% during the plant´s reproductive stage compared with water-sprayed plants (~16 vs. 24 bored pods plant⁻¹, respectively) and increased the number of healthy pods (~16 vs. 10 pods plant⁻¹, respectively). Moreover, the lower pest incidence was accompanied by an improvement of both the seed yield and the quality at the plant´s full maturity stage. Specifically, WD-treated plants increased both the number and weight of seeds by ~80% compared to water-sprayed plants (~23 vs. 13 and 5.5 vs. 3 plant⁻¹, respectively) which further showed a remarkable improvement in their nutritional value, with the concentration of total polyphenols, flavonoids, starch, calcium, and magnesium increasing by 17%, 56%, 43%, 23%, and 15%, respectively. These results underscore the potential of WD to both improve chickpea performance and to reduce H. armigera damage to sustainably improve the productivity of this critical legume crop, aligning with the principles of the circular economy and offering an environmentally friendly alternative to synthetic pesticides and fertilizers in agriculture. Full article

Diseases caused by infection are a threat to human health and the world economy, with bacterial infections being responsible for a large portion of hospitalizations, morbidity, and mortality, which necessitates the quest for advanced medications and/or sustainable antibacterial strategies. This study aims to develop bioderived chitin nanofibers (ChNFs) and ZnO nanoparticles to produce non-toxic nanohybrid materials with improved aqueous stability and enhanced antibacterial properties. These nanohybrids were formed via either (i) an ex situ route by mixing the ChNFs with ZnO nanoparticles prepared by flame spray pyrolysis or (ii) an in situ route resulting in ZnO nanoparticles being formed and embedded into ChNFs by a simple aqueous hydrothermal process, utilizing a low-cost Zn inorganic precursor. The ChNFs, the ZnO nanoparticles, and the nanohybrids were physicochemically characterized for their size, morphology, charge and stability. Their antibacterial activity was evaluated against Gram (−) E. coli and Gram (+) S. aureus bacteria, while their cytocompatibility was assessed against mammalian cell lines. The obtained results reveal a balance between antibacterial activity and cytocompatibility, as both nanohybrids exhibited satisfactory antibacterial activity (MIC 200–300 μg/mL) combined with low cytotoxicity against mammalian cell lines (cell viability 80–100%), indicating that their further application as safe and effective antibacterial agents is promising. Full article

Thermoplasmonic heat generation by silver (Ag) nanoparticles can harness visible light to efficiently produce localized heating. Flame spray pyrolysis (FSP) is a powerful one-step synthesis technology for fabricating plasmonic Ag-based nanostructures. In the present study, we employed FSP to engineer core@shell Ag@SiO₂ nanoparticles coated with an ultrathin (1–2 nm) silica (SiO₂) nanolayer in a single step in tandem with their deposition as films onto solid substrates. Accordingly, we engineered a library of Ag@SiO₂ nanofilms with precisely controlled thicknesses in the range of 1–23 μm. A systematic study of the thermoplasmonic heat-generation efficiency (ΔT) of the films under visible-light irradiation (LED, λ = 405 nm) revealed that the films’ compactness and thickness are key parameters governing the heat-generation efficiency and thermal response rate. Moreover, we show that the substrate type can also play a key role; Ag@SiO₂ films on glass-fiber filters (PGFFs) enabled faster temperature increase (dT/dt) and a higher maximum temperature gain (ΔT_max) compared with Ag@SiO₂ films on glass substrates (PGSs). The photothermal conversion efficiencies were approximately 60%, with the highest efficiency (η = 65%) observed in the thinner impinged film. This study demonstrates that FSP-derived Ag@SiO₂ nanofilms provide a versatile and scalable platform for thermoplasmonic heat generation applications with significant industrial potential. Full article

Synthesis and characterization of undoped and samarium-doped CuO–SnO₂:F thin films using the spray pyrolysis technique are presented. The effect of the samarium doping level on the physical properties of these films was thoroughly analyzed. X-ray diffraction patterns proved the successful synthesis of pure CuO–SnO₂:F thin films, free from detectable impurities. The smallest crystallite size was observed in 6% Sm-doped CuO–SnO₂:F thin films. The 6% Sm-doped CuO–SnO₂films demonstrated an increasedsurface area of 40.6 m²/g, highlighting improved textural properties, which was further validated by XPS analysis.The bandgap energy was found to increase from 1.90 eV for undoped CuO–SnO₂:F to 2.52 eV for 4% Sm-doped CuO–SnO₂:F, before decreasing to 2.03 eV for 6% Sm-doped CuO–SnO2:F thin films. Photoluminescence spectra revealed various emission peaks, suggesting a quenching effect. A numerical simulation of a new solar cell based on FTO/ZnO/Sm–CuO–SnO₂:F/X/Mo was carried out using Silvaco Atlas software, where X represented the absorber layer CIGS, CdTe, and CZTS. The results showed that the solar cell with CIGS as the absorber layer achieved the highest efficiency of 15.98. Additionally, the thin films demonstrated strong photocatalytic performance, with 6% Sm-doped CuO–SnO₂:F showing 86% degradation of ampicillin after two hours. This comprehensive investigation provided valuable insights into the synthesis, properties, and potential applications of Sm-doped CuO–SnO₂ thin films, particularly for solar energy and pharmaceutical applications. Full article

This study examines the impact of Au nanoparticles (Au-NPs) on the chemoresistive gas sensing properties as a function of particle size. The sensing material is composed of ultrathin CuO/Cu₂O films, which are fabricated by either thermal deposition technology or spray pyrolysis. These are used on a silicon nitride (Si₃N₄) micro hotplate (µh) chip with Pt electrodes and heaters. The gas sensing material is then functionalised with Au-NP of varying sizes (12, 20, and 40 nm, checked by transmission electron microscopy) using drop coating technology. The finalised sensors are tested by measuring the electrical resistance against various target gases, including carbon monoxide (CO), carbon dioxide (CO₂), and a mixture of hydrocarbons (HC_Mix), in order to evaluate any cross-sensitivity issues. While the sensor response is markedly contingent on the structural surface, our findings indicate that the dimensions of the Au-NPs exert a discernible influence on the sensor’s behaviour in response to varying target gases. The 50 nm thermally evaporated CuO/Cu₂O layers exhibited the highest sensor response of 78% against 2000 ppm CO₂. In order to gain further insight into the surface of the sensors, a scanning electron microscope (SEM) was employed, and to gain information about the composition, Raman spectroscopy was also utilised. Full article

A series of catalysts were synthesized via a combination of evaporation-induced self-assembly and spray pyrolysis; they were then applied to the direct decomposition of methane. Among them, Ni-Cu/MgO catalysts exhibited the smallest Ni particle size (~9 nm), attributed to the Cu-induced suppression of Ni crystal growth during synthesis. These catalysts achieved the highest carbon yield, primarily due to the enhanced dispersion and nanoscale size of Ni particles. The interaction between methane and the catalysts, as well as the structural and electrical properties of the resulting carbon nanotubes, such as crystallinity and conductivity, were investigated with respect to the support material (MgO vs. Al₂O₃) and metal composition (Ni vs. Ni-Cu). The findings provide valuable insights for designing advanced catalyst systems for the efficient conversion of methane into high-value carbon-based materials. Full article

In this work, three catalysts, TiO₂, WO₃ and TiO₂/WO₃, have been synthesized through flame spray pyrolysis synthesis (FSP) and have been tested for CO₂ photoreduction. The catalysts were fully characterized by XRD, DRS UV–Vis, N₂ physisorption and SEM. Experimental tests were performed in a one-of-a-kind high-pressure reactor at 18 bar. TiO₂ P25 was used as a benchmark to compare the productivities of the newly synthetized catalysts. The two single oxides showed comparable productivities, both slightly lower than the P25 reference value (ca. 17 mol/kg_cat·h). The mixed oxide, TiO₂/WO₃, instead showed an impressive productivity of formic acid with 36 mol/kg_cat·h, which is around 2.5 times higher than both of the single oxides alone. The formation of a type-II heterojunction has been confirmed through DRS analysis. The remarkable productivity demonstrates how FSP synthesis can be a crucial tool to obtain highly active and stable photocatalysts. This approach has already been successfully scaled up for the industrial production of various catalysts, showcasing its versatility and efficiency. Full article

Yb_xEr_yZnO thin films with a low concentration (x = 5%, y = 0, 1, 3%) were made on glass substrates using the spray pyrolysis method. The films were characterized through the use of specific techniques to investigate their structural, optical, and electrical properties. The XRD structural analysis of the films revealed that they are polycrystalline with a hexagonal wurtzite structure and a preferential orientation in the (002) direction. The optical characterization of the co-doped layers in the range of 200 to 800 nm revealed that co-doping had a significant impact on the values of transmission. A well-defined peak in the infrared domain centered around 980 nm was observed in photoluminescence measurements. This peak signifies the transition between the electronic levels ²F_5/2 (ground state) and ²F_7/2 (excited state), proving that photons are efficiently transferred between the ZnO matrix and the Yb³⁺ ion. All layers exhibited n-type conduction and an electrical resistivity decrease to 6.0 × 10⁻² Ω cm according to Hall effect measurements at room temperature. Full article