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Article

Development of a Three-Dimensional Nanostructure SnO2-Based Gas Sensor for Room-Temperature Hydrogen Detection

by
Zhilong Song
1,2,*,
Yi Tian
1,
Yue Kang
1 and
Jia Yan
1,*
1
Institute for Energy Research, School of Future Technology, Jiangsu University, Zhenjiang 212013, China
2
Ai-Sensing Technology Co., Ltd., Foshan 528000, China
*
Authors to whom correspondence should be addressed.
Sensors 2025, 25(15), 4784; https://doi.org/10.3390/s25154784 (registering DOI)
Submission received: 28 June 2025 / Revised: 30 July 2025 / Accepted: 2 August 2025 / Published: 3 August 2025

Abstract

The development of gas sensors with high sensitivity and low operating temperatures is essential for practical applications in environmental monitoring and industrial safety. SnO2-based gas sensors, despite their widespread use, often suffer from high working temperatures and limited sensitivity to H2 gas, which presents significant challenges for their performance and application. This study addresses these issues by introducing a novel SnO2-based sensor featuring a three-dimensional (3D) nanostructure, designed to enhance sensitivity and allow for room-temperature operation. This work lies in the use of a 3D anodic aluminum oxide (AAO) template to deposit SnO2 nanoparticles through ultrasonic spray pyrolysis, followed by modification with platinum (Pt) nanoparticles to further enhance the sensor’s response. The as-prepared sensors were extensively characterized, and their H2 sensing performance was evaluated. The results show that the 3D nanostructure provides a uniform and dense distribution of SnO2 nanoparticles, which significantly improves the sensor’s sensitivity and repeatability, especially in H2 detection at room temperature. This work demonstrates the potential of utilizing 3D nanostructures to overcome the traditional limitations of SnO2-based sensors.
Keywords: gas sensor; SnO2; 3D nanostructures; room-temperature; hydrogen gas sensor; SnO2; 3D nanostructures; room-temperature; hydrogen

Share and Cite

MDPI and ACS Style

Song, Z.; Tian, Y.; Kang, Y.; Yan, J. Development of a Three-Dimensional Nanostructure SnO2-Based Gas Sensor for Room-Temperature Hydrogen Detection. Sensors 2025, 25, 4784. https://doi.org/10.3390/s25154784

AMA Style

Song Z, Tian Y, Kang Y, Yan J. Development of a Three-Dimensional Nanostructure SnO2-Based Gas Sensor for Room-Temperature Hydrogen Detection. Sensors. 2025; 25(15):4784. https://doi.org/10.3390/s25154784

Chicago/Turabian Style

Song, Zhilong, Yi Tian, Yue Kang, and Jia Yan. 2025. "Development of a Three-Dimensional Nanostructure SnO2-Based Gas Sensor for Room-Temperature Hydrogen Detection" Sensors 25, no. 15: 4784. https://doi.org/10.3390/s25154784

APA Style

Song, Z., Tian, Y., Kang, Y., & Yan, J. (2025). Development of a Three-Dimensional Nanostructure SnO2-Based Gas Sensor for Room-Temperature Hydrogen Detection. Sensors, 25(15), 4784. https://doi.org/10.3390/s25154784

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