Search Results (26)

This article presents the findings of a study on oxide reduction utilizing a novel reducing plasma torch, employing greenhouse gases such as CO₂ and CH₄ as plasma gases. The primary aim of this investigation is to establish the viability of this approach. The innovative plasma torch was employed to reduce various oxides, including aluminum oxide, iron oxide, and titanium oxide, as well as a mixed oxide composition, employing a CO₂/CH₄ molar ratio of 1:1 within a spouted bed reactor. Following plasma treatment, X-ray diffraction (XRD) analysis was conducted to examine the metallic phases, notably titanium, iron, and aluminum. SEM–EDS observations were carried out to assess microstructural changes and identify elemental compositions pre- and post-plasma treatment. The results demonstrate that within the conical section of the reactor, titanium oxide experiences partial reduction, resulting in limited titanium production, while aluminum oxide and iron oxides (magnetite and hematite) undergo reduction to yield aluminum and iron, respectively. Thermodynamic calculations, performed using Factsage software version 8.3, were utilized to predict stable-phase formations following plasma treatment for each material. Full article

Recent research advances and technological developments of spouted bed reactors (SBRs) have been discussed in this work. SBR has aroused increasing interest since their invention in 1955 due to its flexibility in processing different feedstocks and the high process yields that can be achieved due to its characteristic fluid dynamics. However, even though highly satisfactory results have been obtained at the laboratory scale for different applications (i.e., drying or thermochemical reactions, among others), their full implementation at an industrial level is still scarce, mainly due to the challenges encountered for their scale-up. In this work, an initial short description of SBR and configurations is followed by a review of the main experimental activities that have been conducted at different scales in the period 2013–2023. Advanced solutions such as multi-unit reactors and the use of rectangular geometries instead of the classical cylindrical ones have arisen as potential areas for further study and development to achieve a reliable implementation of the spouted bed technology at an industrial scale. Full article

The purpose of this study was to apply infrared-assisted spouted bed drying (IRSBD) technology for Areca taro drying and to investigate the effects of different parameters on its drying quality. Specifically, in order to determine the suitable conditions for IRSBD, the effects of different drying temperatures (45 °C, 50 °C, 55 °C, and 60 °C) and cutting sizes (6 × 6 × 6 mm, 8 × 8 × 8 mm, 10 × 10 × 10 mm, and 12 × 12 × 12 mm) on the drying characteristics, temperature uniformity, and quality properties (including colour, rehydration ratio, total phenol content, total flavonoid content, and antioxidant activity) of Areca taro were studied. The results showed that the optimal drying condition was the sample with a cutting size of 10 × 10 × 10 mm and drying at 50 °C, which yielded the dried sample with the best colour, highest total phenol and flavonoid contents, maximum antioxidant capacity, and rehydration ratio. Full article

The peel from mango (Mangifera indica L.) var. “Kent” is a good source of bioactive compounds (BC). BC are sensitive to oxygen, temperature, humidity, light, and gastrointestinal digestion, which change their biological function and health benefits. This study was aimed at the extraction of the bioactive compounds present in the peel from mango var. “Kent” and their microencapsulation using spray drying (SD) and spout-fluid bed drying (SFB). The bioaccessibility of BC was also evaluated. Two consecutive extractions of 90 min at 30 °C and 80% v/v ethanol were used. The microcapsules produced via SD and SFB presented high retention and encapsulation percentages of the bioactive compounds; nevertheless, SFB showed better protection during in vitro gastrointestinal digestion. The non-encapsulated extract showed a decrease (p ≤ 0.05) of BC at the end of in vitro gastrointestinal digestion. The results show that these microcapsules might be used in the food industry as an ingredient to produce functional foods and, thereby, to obtain the health benefits that the bioactive compounds provide. Full article

Municipal solid waste contains a high percentage of organic waste, and when it is not disposed of, it becomes a threat to the environment by contaminating the air, water, and soil. Composting is one of the recovery techniques in which the end product of waste eventually contributes to the agriculture industry, reducing the harmful effects on the environment. Composting municipal solid waste is a clean and effective technique for waste disposal. The mechanized composting process is carried out by several methods, like the windrow method or the rotary drum method. However, large-scale composting processes involve energy consumption and labor costs for waste preparation and handling. This increases the market cost of compost. Hence, an energy-efficient composting technique with minimum environmental impact is needed. This research work aims to analyze the performance of an energy-efficient spouted bed technique for aerobic composting of municipal solid waste for the first time using spouted bed technology with sand as the bed material. Spouted bed composting handles the waste using a pneumatic method with minimum power consumption in comparison to conventional mechanical methods with windrow processes or rotary composting machines. The experimental procedure involves a test run of waste along with bed material and the collection of temperature variations, pH variations, moisture variations, and volatile matter content during the progression of the composting process. The results of this experimental study on a single batch of waste are then used to analyze the quality of the compost generated and compare it with existing results. Specific energy consumption for the process was less than 800 kJ/ton of raw waste input, which is much less than the energy used for conventional composting techniques. pH, volatile content, moisture, and temperature measurements indicated agreement with the established parameters of the composting process. Full article

Recent advances in particle fluidization focus on improving the efficiency and control of various processes used in different industries. New technologies, such as spouted beds and circulating fluidized beds, have emerged to improve particle distribution. Additionally, the integration of computational fluid dynamics (CFD) simulations and other advanced technology leads to the effective observation of particle fluidization behavior and up-scaling of fluidized beds. In this paper, we aim to give a thorough analysis of studies from various research groups in the field of particle fluidization. The fundamentals of fluidization, recent advanced techniques, models and simulations, and application of the process will be emphasized. Moreover, it discusses various aspects regarding the challenges and opportunities of the fluidization process. Advances in particle fluidization hold great promise for improving industrial processes and enabling technologies in various industries. Full article

The COD reduction in gas to liquid (GTL) process water was optimized using response surface methodology (RSM). The biodegradation process was carried out in a spouted bed bioreactor (SBBR) using Pseudomonas aeruginosa immobilized in polyvinyl alcohol (PVA) gel. Different factors affecting the biological treatment of GTL process water (PW) were investigated. Three variables including PVA volume fraction, initial COD, and pH were investigated in the batch experiments. The biodegradation experiments were carried out by varying the initial COD values from 1000 to 3000 mg/L, pH from 5 to 8, and PVA v% from 20 to 30%. The maximum COD reduction was estimated to occur at an initial COD of 2595 mg/L, PVA v% of 27%, and pH of 7.3. At optimum conditions, the bioreactor system was able to achieve a maximum COD reduction of 89%, which is quite close to the RSM prediction value of 90%. The optimum operating conditions were used to carry out continuous biodegradation, and the results indicated that the COD reduction increased from 60% to 62% with an increase in the air flow rate from 2 to 3.3 L_a/L_r.min. However, by increasing the liquid flow rate from 2.1 to 4.2 mL/min and back to 2.1 mL/min, the COD reduction decreased from 66% to 39%. The system responded quickly to the change in liquid flow rate and returned to the initial COD level. This indicates that the system is highly stable and can easily recover. Full article

Biomass chemical looping gasification (BCLG) is a complex process for the conversion of biomass using an oxygen carrier, which is influenced by various operating parameters. For a better understanding of this process, biomass steam gasification using ilmenite as an oxygen carrier is numerically investigated in this work using the multiphase particle-in-cell (MP-PIC) method, which is a modified Euler–Lagrange approach. As a first step, a reduced reaction network for biomass gasification is investigated in a spouted bed. As a second step, the reaction network is coupled with oxygen carrier kinetics of ilmenite for the simulation of BCLG in a lab-scale fluidized bed. For both steps, the influence of the main operating parameters, such as reactor temperature, steam-to-biomass ratio, and oxidation degree of the oxygen carrier, are investigated and compared with experimental data from the literature. In general, the simulations show satisfying results and the predicted syngas compositions with varied operating parameters are in good agreement with the experimental data. Furthermore, the main trends for the syngas composition are predicted correctly and the oxidation degree of the oxygen carrier has a significant influence on the resulting syngas composition confirming the experimental results. Full article

The Mexican plum (Spondias purpurea L.) is a source of phenolic compounds; however, these compounds are susceptible to various factors (humidity, temperature, light, oxygen), as well as the digestion process, which can modify their bioaccessibility. This study aimed to extract and microencapsulate the phenolic compounds (PC), total anthocyanins (TA), ascorbic acid (AA), dehydroascorbic acid (DHA) and total vitamin C (AA+DHA) from Mexican plum ecotype “Cuernavaqueña” by spray drying (SD) and spout-fluid bed drying (SFB) and evaluate the bioaccessibility of these compounds by in vitro digestion. Optimal extraction conditions for bioactive compounds (BC) and antioxidant capacity (AC) were: three consecutive extractions at 40 °C, for 90 min each, with 1/5 solid-solvent ratio (4 g/20 mL), and 40% v/v aqueous ethanol. The extract without the encapsulation process suffered a significant (p ≤ 0.05) decrease in bioactive compounds and antioxidant capacity after in vitro digestion. Microcapsules obtained by SFB showed better retention and encapsulation efficiencies coupled with better protection against the digestion process. Microencapsulation by SFB protects the BC of Mexican plum, and it could be used in the food industry as ingredient to develop functional foods. Full article

Effective gas dispersion and liquid mixing are significant parameters in the design of an inert-particle spouted-bed reactor (IPSBR) system. Solid particles can be used to ensure good mixing and an efficient rate of mass and heat transfer between the gas and liquid. In this study, computational fluid dynamics (CFD) coupled with the discrete phase model (DPM) were developed to investigate the effect of the feed gas velocity (0.5–1.5 m/s), orifice diameter (0.001–0.005 m), gas head (0.15–0.35 m), particle diameter (0.009–0.0225 m), and mixing-particle-to-reactor-volume fraction (2.0–10.0 vol.%) on the solid mass concentration, average solid velocity, and average solid volume fraction in the upper, middle, and conical regions of the reactor. Statistical analysis was performed using a second-order response surface methodology (RSM) with central composite design (CCD) to obtain the optimal operating conditions. Selected parameters were optimized to maximize the responses in the middle and upper regions, and minimize them in the conical region. Such conditions produced a high interfacial area and fewer dead zones owing to good particle dispersion. The optimal process variables were feed gas velocity of 1.5 m/s, orifice diameter of 0.001 m, gas head of 0.2025 m, a particle diameter of 0.01 m, and a particle load of 0.02 kg. The minimum average air velocity and maximum air volume fraction were observed under the same operating conditions. This confirmed the novelty of the reactor, which could work at a high feed gas velocity while maintaining a high residence time and gas volume fraction. Full article

The CFD-DEM methodology is a popular tool for the study of fluid–particle systems, and there are several programs that permit using it. In this study, we employed it to simulate a pseudo-2D spouted bed, comparing the performance of the programs Ansys Fluent and MFiX. The results are analysed and commented on in terms of both accuracy and computational efforts. Despite the similarity of the setup, MFiX seems to perform significantly better. The similarities and differences between the two programs are discussed in detail, offering useful insights to researchers regarding the selection of one over the other, depending on the application. The better suitability of the Di Felice drag model is confirmed for the device, while it is shown that the effect of the Magnus lift force may be more limited than was shown in a previous study. Full article

The present study is designed to evaluate the effect of infrared assisted spouted bed drying (IR-SBD) on the product quality and energy consumption of whole peanut fruits (including peanut kernels and shells). The dehydration of whole peanuts by means of hot-air drying (HD) and infrared drying (ID) were used as the control groups, and the drying characteristics, energy consumption, microstructure, porosity, hardness and fatty acid content were compared. The results showed that, compared to HD and ID, IR-SBD could reduce the drying time by 40% and 33%, respectively, and reduced energy consumption by 66% and 32%, respectively. During the drying process, the structures of both the peanut shells and peanut kernels underwent significant deformation; specifically, the porosity gradually increased gradually. The maximum porosity value was obtained by the samples dried by means of IR-SBD. Under the three drying conditions, the hardness of the peanut shells first decreased and then increased, while the hardness of the peanut kernels showed a trend of first increasing, then decreasing and finally increasing. Compared to the fresh whole peanuts, the IR-SBD dried samples exhibited a 4.07% decrease in fatty acid. This study shows that IR-SBD is a suitable application for the dehydration process of whole peanuts for the purposes of achieving high-efficiency and -quality production in the industrial sector. Full article

Nonmetallic materials recycled from waste printed circuit boards (N-WPCBs) were modified by coating KH-550 in a spout-fluid bed. To improve the effect of the modification, PP particles were used to enhance the fluidization quality of the N-WPCB particles in the coating modification. Then, the modified N-WPCBs were used as fillers to fabricate PP/N-WPCB composites. The method of coating in a spout-fluid bed with PP particles enhanced fluidization and showed the best modification effect compared to other coating methods. The FT-IR and SEM results demonstrated that interfacial bonding between N-WPCBs and PP could be enhanced by modified N-WPCBs, which improved the mechanical properties of the composites. When the mass ratio of PP to N-WPCBs is 100:75 and the dose of KH-550 is 4 phr, the flexural strength, tensile strength, and impact strength of the composites increase by 16.60%, 23.22%, and 23.64%, respectively. This would realize the high-value utilization of N-WPCBs with coating modification in the spout-fluid bed. Full article

Particle adhesion is of great importance to coating processes due to its effect on fluidization. Currently, Computational Fluid Dynamics-Discrete Element Method (CFD-DEM) has become a powerful tool for the study of multiphase flows. Various contact force models have also been proposed. However, particle dynamics in high temperature will be changed with particle surface properties changing. In view of this, an adhesion model is developed based on approaching-loading-unloading-detaching idea and particle surface change under high temperature in this paper. Analyses of the adhesion model are given through two particle collision process and validated by experiment. Effects of inlet gas velocity and adhesion intensity on spouted bed dynamics are investigated. It is concluded that fluidization cycle will be accelerated by adhesion, and intensity of fluidization will be marginally enhanced by slight adhesion. Within a certain range, increasing inlet gas velocity will lead to strong intensity of particle motion. A parameter sensitivity comparison of linear spring-damping model and Hertz-Mindlin Model is given, which shows in case of small overlaps, forces calculated by both models have little distinction, diametrically opposed to that of large overlaps. Full article

This paper addresses the solar thermochemical conversion of biomass or waste feedstocks based on pyro-gasification for the clean production of high-value and energy-intensive fuels. The utilization of solar energy for supplying the required process heat is attractive to lower the dependence of gasification processes on conventional energy resources and to reduce emissions of CO₂ and other pollutants for the production of high-value chemical synthetic fuels (syngas). Using concentrated solar energy to drive the endothermal reactions further allows producing more syngas with a higher gas quality, since it has not been contaminated by combustion products, while saving biomass resources. The solar-driven process is thus a sustainable and promising alternative route, enabling syngas yield enhancement and CO₂ mitigation, thereby potentially outperforming the performance of conventional processes for syngas production. This review presents relevant research studies in the field and provides the scientific/technical knowledge and background necessary to address the different aspects of the solar gasification process. An overview of the available solar concentrating technologies and their performance metrics is first introduced. The solar gasifier concepts and designs that were studied from lab to industrial scale are presented, along with their main benefits and limitations. The different management strategies proposed to deal with solar energy variations are also outlined, as well as the major pilot-scale applications and large-scale system level simulations. A specific emphasis is provided on the spouted bed technology that appears promising for the gasification process. Finally, the main modeling approaches of pyro-gasification and kinetics for simulation of gasifiers are described. This study thus provides a detailed overview of the efforts made to enhance the thermochemical performance of solar-assisted biomass gasification for synthetic fuel production. Full article