Search Results (186)

Z-cut lithium niobate single crystal demonstrates considerable promise for contact-based ultrasonic nondestructive testing and structural health monitoring (SHM) transducers due to its high piezoelectric coefficients, strong electromechanical coupling capability, and environmentally friendly lead-free composition. As a simulation-based theoretical exploration, this study systematically investigates the impact of gap spacing and electrode width in concentric ring configurations on the resonant characteristics and pulse-echo response of ultrasonic transducers by establishing a parametrized finite element model. Numerical simulations reveal that electrode geometry plays a critical role in determining both the effective electromechanical coupling coefficient and echo signal strength. Optimizing the electrode ring width achieved an effective electromechanical coupling coefficient ($k_{\mathit{eff}}$) of 35.2%, while systematic enlargement of the electrode gap further enhanced this value to 50.8%. The study also demonstrates that optimized ring width and adjusted electrode spacing increased the echo signal’s peak-to-peak amplitude ($V_{pp}$) by factors of 4.94 and 2.03, respectively, compared to the poorest-performing configuration within each parameter group. This study establishes that precise design of concentric electrode configurations serves as an effective strategy for tuning lithium niobate ultrasonic transducer characteristics, providing critical design guidelines for developing high-performance ultrasonic transducers for solid medium coupling. Full article

This study investigated the microstructure and properties of soldered joints of AISI 304 stainless steel and PMMA thermoplastic or AW-1050A aluminum alloys made using Resistance Element Soldering (RES) technology. The bimetallic element used in RES provided a mechanical joint with a thermoplastic or aluminum alloy and a soldered joint with AISI 304 steel using Sn60Pb40 solder in the core of the element. The solder in combination with the Chemet CHM-A-014 flux wetted the AISI 304 steel surface very well at a temperature of 225 °C with a contact angle of 14°. During the production of the joints, the solder melted in the bimetallic element on the AISI 304 steel side, while solid solder was retained at the point of contact with the welding electrode. The strength of the joints ranged from 25.5 to 36.4 MPa, which was less than the strength of the solder, and the joints failed at the AISI 304 steel–Sn60Pb40 solder interface. The fracture surface was predominantly formed by the solder. An intermetallic phase of FeSn₂ was identified at the interface. Full article

Accurate potentiometric sensing critically depends on the stability and reproducibility of the reference electrode potential. Conventional liquid-filled Ag/AgCl or calomel electrodes, though well-established, are poorly compatible with miniaturized, portable, or long-term in situ sensing devices due to electrolyte leakage, junction potential instability, and maintenance requirements. Recent advances in solid-state and membrane-based reference electrodes offer a promising alternative by eliminating the liquid junction while maintaining stable and well-defined potential. This review summarizes the advancements in polymer-based and composite reference membranes, focusing on material strategies, stabilization mechanisms, and integration approaches. Emphasis is placed on ionic-liquid-doped membranes, conducting polymers, lipophilic salts, and carbon nanomaterials as functional components enhancing interfacial stability and charge transfer. The performances of various architectures, solid-contact, liquid-junction-free, and quasi-reference systems, are compared in terms of potential drift, matrix resistance, biocompatibility, and manufacturability. Furthermore, recent developments in printed, microfluidic, and wearable potentiometric platforms demonstrate how reference membrane innovations enable reliable operation in compact, low-cost, and flexible analytical systems. The review outlines current trends, challenges, and future directions toward universal, miniaturized, and leak-free reference electrodes suitable for innovative sensing technologies. Full article

Detecting small molecules in biological fluids is essential for diagnosing diseases, monitoring therapy, and studying how the body works. Traditional biosensing methods—such as amperometric, optical, or piezoelectric systems—offer excellent sensitivity but often rely on complex instruments, additional reagents, or time-consuming sample preparation. Potentiometric biosensors, by contrast, provide a simpler, low-power, and label-free alternative that can operate directly in biological environments. This review explores the latest progress in potentiometric biosensing for small-molecule detection, focusing on new solid-contact materials and advanced sensing membranes and compact device designs. We also discuss key challenges, including biofouling, matrix effects, and signal drift, together with promising strategies such as antifouling coatings, nanostructured interfaces, and calibration-free operation. Finally, we highlight how combining potentiometric sensors with artificial intelligence, digital data processing, and flexible electronics is shaping the future of personalized and point-of-care diagnostics. By summarizing recent advances and identifying remaining barriers, this review aims to show why potentiometric biosensors are becoming a powerful and versatile platform for next-generation biomedical analysis. Full article

The pattern of the front contact metallization critically influences solar cell efficiency. This study introduces a novel explicit geometry optimization approach for designing the front contact metallization patterns. In the proposed approach, the front contact patterns are represented by wide Bezier curves with variable widths, where each curve’s geometry is defined by both control points and control circles. The control point coordinates and the control circle radii are taken as design variables. To ensure physical feasibility during the design process, one of the end control points of each curve is fixed at the current extraction point. Unlike geometry optimization techniques employing fixed-width Bezier curves, our approach provides enhanced design flexibility through continuous width modulation along the front contact paths. Simulation experimental validation across the simple solar cell geometries demonstrates the proposed method’s superior performance relative to both the solid isotropic material with penalization (SIMP) approach and geometry optimization method using a fixed-width Bezier. Furthermore, the optimized front contact metallization structures outperform the conventional H-pattern designs. Specifically, for a solar cell with a size of 3.5 cm, compared to a solar cell with conventional H-pattern front contact electrodes, the conversion efficiency, open-circuit voltage, short-circuit current, and fill factor of the solar cell with curve-shaped front contact metallization are relatively increased by 0.415%, 0.0011 V, and 5.091 A·m⁻², and 0.904%, respectively, while the material coverage ratio is reduced by 1.974%. The methodology’s versatility is further evidenced by its successful adaptation to free-form solar cell configurations. Full article

Triboelectric nanogenerators (TENGs) have emerged as a promising technology for harvesting mechanical energy via contact electrification (CE) at diverse interfaces, including solid–liquid, liquid–liquid, and gas–liquid phases. This review systematically explores fluid-based TENGs (Flu-TENGs), introducing a foundational and novel classification framework based on direct versus indirect charge transfer to the charge-collecting electrode (CCE). This framework addresses a critical gap by providing the first unified analysis of charge transfer mechanisms across all major fluid interfaces, establishing a clear design principle for future device engineering. We comprehensively compare the underlying mechanisms and performance outcomes, revealing that direct charge transfer consistently delivers superior energy conversion—with specific studies achieving up to 11-fold higher current and 8.8-fold higher voltage in solid–liquid TENGs (SL-TENGs), 60-fold current and 3-fold voltage gains in liquid–liquid TENGs (LL-TENGs), and 34-fold current and 10-fold voltage enhancements in gas–liquid TENGs (GL-TENGs). Indirect mechanisms, relying on electrostatic induction, provide stable Alternating Current (AC) output ideal for low-power, long-term applications such as environmental sensors and wearable bioelectronics, while direct mechanisms enable high-efficiency Direct Current (DC) output suitable for energy-intensive systems including soft actuators and biomedical micro-pumps. This review highlights a paradigm shift in Flu-TENG design, where the deliberate selection of charge transfer pathways based on this framework can optimize energy harvesting and device performance across a broad spectrum of next-generation sensing, actuation, and micro-power systems. By bridging fundamental charge dynamics with application-driven engineering, this work provides actionable insights for advancing sustainable energy solutions and expanding the practical impact of TENG technology. Full article

Conductivity sensors play a vital role in monitoring production data in oil wells to ensure efficient oilfield operations, and their service performance depends on the durability of Invar alloy electrodes. The alloy electrodes are susceptible to damage from abrasive solid particles, corrosive media, and oil fluids in downhole environments. The degradation of the alloy electrodes directly compromises the signal stability of conductivity sensors, resulting in inaccurate monitoring data. Inspired by the intrinsic oleophobic properties of fish scales, we developed a fluorinated boron-doped diamond (FBDD) film with biomimetic micro–nano structures to enhance the wear resistance, corrosion resistance, and amphiphobicity of Invar alloy electrodes. The fish scale architecture was fabricated through argon-rich hot-filament chemical vapor deposition (90% Ar, 8 h) followed by fluorination. FBDD-coated electrodes surpass industrial benchmarks, exhibiting a friction coefficient of 0.08, wear rate of 5.1 × 10⁻⁷ mm³/(N·mm), corrosion rate of 3.581 × 10⁻³ mm/a, and oil/water contact angles of 95.32°/106.47°. The following underlying improvement mechanisms of FBDD films are proposed: (i) the wear-resistant matrix preserves the oleophobic nanostructures during abrasive contact; (ii) the corrosion barrier maintains electrical conductivity by preventing surface oxidation; (iii) the oil-repellent surface minimizes fouling that could mask corrosion or wear damage. Full article

A major objective in recent years has been the use of membrane sensors for the purpose of monitoring and recognizing environmental pollutants in pharmaceuticals. Ketoprofen (KTP) is likely to be found in the environment, particularly in surface water bodies like rivers, because of its extensive use in medicine. The photodegradability of KTP and the prolonged exposure of river water to sunlight may facilitate its photodegradation. To measure KTP along with its main photo-degradation products, three membrane electrodes were fabricated using different plasticizers. Dioctyl phthalate (DOP), dibutyl sebacate (DBS), and o-nitrophenyloctyl ether (o-NPOE) membrane electrodes were constructed for the selective analysis of the investigated medication. The fabricated sensors were prepared using tetraoctyl ammonium chloride as an ion-pairing agent. A linear range of 1 × 10⁻⁵ M to 1 × 10⁻¹ M was shown by the electrodes. The slopes (in mV/decade) for the DOP, DBS, and o-NPOE membranes were −58.80 ± 0.90, −57.90 ± 0.80, and −56.80 ± 1.10, respectively. All test parameters were refined to enhance electrochemical performance. The synthesized membranes were successfully utilized to accurately measure KTP amidst its primary photodegradants. The fabricated sensors were effectively utilized to measure KTP in river water samples without requiring pre-treatment processes. Full article

In this study, a polyaniline (PANI)-based solid-contact pH sensor was fabricated, and its amperometric and coulometric response was investigated both without and in series with capacitors (10 and 47 µF). The conducting polymer PANI membrane was electropolymerized on the electrode surface to serve as an ion-to-electron transducer. The amperometric and coulometric performance of the PANI-based sensor in series with a capacitor (10 µF) was reduced to the order of seconds, and the cumulated charge Q was standardized, significantly minimizing the influence of applied potential. Electrochemical impedance spectroscopy, constant potential coulometry, and cyclic voltammetry demonstrated that a larger low-frequency capacitance corresponds to a greater cumulated charge, reflecting the doping level of the electropolymerized PANI membrane. The growth of the PANI membrane, represented by charge Q, increased exponentially with the number of polymerization cycles, following a power-law relationship with exponents (α) of 2.14 (1–25 cycles) and 2.97 (30–100 cycles), consistent with a transition from a layered (10 cycles) to a porous morphology (50 cycles). Furthermore, a linear dependence of cumulated charge Q on pH was observed, demonstrating that capacitive coulometric readout offers a promising and practical approach for wearable ion sensors. Full article

Battery electric vehicles (BEVs) play a key role in reducing CO₂ emissions and enabling a climate-neutral economy. However, they suffer from reduced range in cold conditions due to electric cabin heating. Electrically heated thermal energy storage (TES) systems can decouple heat generation from demand, thereby preventing a loss of range. For this purpose, a novel concept based on a directly electrically heated ceramic solid media TES is investigated, aiming to achieve high storage density while enabling both high charging and discharging powers. To assess the feasibility of the proposed TES concept in BEVs, a holistic evaluation of central aspects is conducted, including experimental characterization for material selection, experimental investigations on electrical contacting, and simulations of the electrothermal charging and thermal discharging processes under vehicle-relevant conditions. As a result of the material characterization, a promising material—a silicon carbide-based composite—was identified, which meets the electrothermal requirements under typical household charging conditions and allows reliable operation with silver-metallized electrodes. Design studies with this material show gravimetric energy densities—including thermal insulation demand—exceeding 100 Wh/kg, storage utilization of up to 90%, and fast charging within 25 min, while offering 5 kW at flexible temperature levels for cabin heating during thermal discharging. These results show that the basic prerequisites for such storage systems are met, while further development—particularly in terms of material improvements—remains necessary. Full article

Traditional liquid electrolyte batteries face safety concerns such as leakage and flammability, while further optimization has reached a bottleneck. Solid electrolytes are therefore considered a promising solution. Here, a PEO–LiTFSI–LATP (PELT) composite electrolyte was developed by incorporating nanosized Li_1.3Al_0.3Ti_1.7(PO₄)₃ fillers into a polyethylene oxide matrix, effectively reducing crystallinity, enhancing mechanical robustness, and providing additional Li⁺ transport channels. The PELT electrolyte exhibited an electrochemical stability window of 4.9 V, an ionic conductivity of 1.2 × 10⁻⁴ S·cm⁻¹ at 60 °C, and a Li⁺ transference number (tLi+) of 0.46, supporting stable Li plating/stripping for over 600 h in symmetric batteries. More importantly, to address poor electrode–electrolyte contact in conventional layered cells, we proposed an integrated electrode–electrolyte architecture by in situ coating the PELT precursor directly onto LiFePO₄ cathodes. This design minimized interfacial impedance, improved ion transport, and enhanced electrochemical stability. The integrated PELT/LFP battery retained 74% of its capacity after 200 cycles at 1 A·g⁻¹ and showed superior rate capability compared with sandwich-type batteries. These results highlight that coupling LATP-enhanced polymer electrolytes with an integrated architecture is a promising pathway toward high-safety, high-performance solid-state lithium-ion batteries. Full article

Determining the active substance content in the tested product is an essential part of research for overall assessment of the quality of a medicinal substance. This role can be successfully performed by membrane electrodes that are selective for a specific drug. The novelty of the presented research is the development of the first ion-selective electrode with a polymer membrane phase with the octenidine (OCT) function. Classical ion-selective electrodes (ISE), polymer electrodes with an internal Ag/AgCl electrode, and electrode bodies with glassy carbon were used for the research. The membranes were prepared based on cation exchangers from the borate group and neutral cyclodextrin. All sensors have good parameters, e.g., the polymer electrode with KtpClPB is characterised by a wide linear range of −logc 6−3, a low limit of detection 5 × 10⁻⁷ M, and a near-Nernstian, reproducible slope of characteristics of 31.41 ± 1.14 mV/decade. It can be seen that a stable, reversible potential and a short response time were achieved for this sensor. The obtained favourable selectivity coefficients of the electrode determined in relation to excipients allowed direct determination of octenidine, e.g., in lozenges. The results obtained with the calibration curve method show a recovery of 97% and a precision of SD 2.3 mg/L, which indicates that the data are consistent with the pharmacopoeia requirements. Full article

Lead contamination remains a critical global concern due to its persistent toxicity, bioaccumulative nature, and widespread occurrence in water, food, and industrial environments. The accurate, cost-effective, and rapid detection of lead ions (Pb²⁺) is essential for protecting public health and ensuring environmental safety. Among the available techniques, potentiometric sensors, particularly ion-selective electrodes (ISEs), have emerged as practical tools owing to their simplicity, portability, low power requirements, and high selectivity. This review summarizes recent progress in lead-selective potentiometry, with an emphasis on electrode architectures and material innovations that enhance analytical performance. Reported sensors achieve detection limits as low as 10⁻¹⁰ M, broad linear ranges typically spanning 10⁻¹⁰–10⁻² M, and near-Nernstian sensitivities of ~28–31 mV per decade. Many designs also demonstrate reproducible responses in complex matrices. Comparative analysis highlights advances in traditional liquid-contact electrodes and modern solid-contact designs modified with nanomaterials, ionic liquids, and conducting polymers. Current challenges—including long-term stability, calibration frequency, and selectivity against competing metal ions—are discussed, and future directions for more sensitive, selective, and user-friendly Pb²⁺ sensors are outlined. Full article

The solid electrolyte interphase (SEI) is a passive layer, typically a few hundred angstroms thick, that forms on the electrode surface in the first few battery cycles when the electrode is in contact with the electrolyte in lithium-metal batteries. Composed of a combination of lithium salts and organic compounds, the SEI plays a critical role in battery performance, serving as a channel for Li-ion shuttling. Its structure typically comprises an inorganic component-rich sublayer near the electrode and an outer organic component-rich sublayer. Understanding heat transport through the SEI is crucial for improving battery pack safety, particularly since the Li-ion diffusion coefficient exhibits an exponential temperature dependence. This study employs first-principles calculations to investigate phonon-mediated temperature-dependent lattice thermal conductivity across the inorganic components of the SEI, including, LiF, Li₂O, Li₂S, Li₂CO₃, and LiOH. This study is also extended to the dependence of the grain size on thermal conductivity, considering the mosaic-structured nature of the SEI. Full article

The integration of 3D printing into the development of potentiometric sensors has revolutionized sensor fabrication by enabling customizable, low-cost, and rapid prototyping of analytical devices. Techniques like fused deposition modeling (FDM) and stereolithography (SLA) allow researchers to produce different sensor parts, such as electrode housings, solid contacts, reference electrodes, and even microfluidic systems. This review explains the basic principles of potentiometric sensors and shows how 3D printing helps solve problems faced in traditional sensor manufacturing. Benefits include smaller size, flexible shapes, the use of different materials in one print, and quick production of working prototypes. However, some challenges still exist—like differences between prints, limited chemical resistance of some materials, and the long-term stability of sensors in real-world conditions. This paper overviews recent examples of 3D-printed ion-selective electrodes and related components and discusses new ideas to improve their performance. It also points to future directions, such as better materials and combining different manufacturing methods. Overall, 3D printing is a powerful and growing tool for developing the next generation of potentiometric sensors for use in healthcare, environmental monitoring, and industry. Full article