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Keywords = sludge dewatering efficiency

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17 pages, 761 KB  
Article
Multicriteria Analysis of the Effects of Sewage Sludge Conditioning Prior to the Dewatering Process
by Stanisław Miodoński, Aleksy Ruszkowski, Bartłomiej Pietura and Mateusz Muszyński-Huhajło
Water 2026, 18(1), 76; https://doi.org/10.3390/w18010076 - 27 Dec 2025
Viewed by 394
Abstract
Dewatering of sewage sludge is a key operational element of wastewater treatment plants and has major economic implications, as it entails the costs of thickening, transport, and disposal. The aim of this study was to determine the influence of selected polyelectrolytes and their [...] Read more.
Dewatering of sewage sludge is a key operational element of wastewater treatment plants and has major economic implications, as it entails the costs of thickening, transport, and disposal. The aim of this study was to determine the influence of selected polyelectrolytes and their dosages on dewatering efficiency and to present an innovative, multicriteria method of result evaluation using radar charts. In this research, 10 different polyelectrolytes were assessed in terms of sludge dewaterability, considering conditioning parameters including Specific Resistance to Filtration (SRF), Capillary Suction Time (CST), and centrifugation performance. The results were presented in the form of radar charts, enabling both an overall evaluation of the effectiveness of each product and an assessment of their suitability for specific dewatering technologies, such as belt filter presses and centrifuges. The analysis showed that polyelectrolytes with higher cationic charge provided better dewatering performance. The proposed visualization method allows us to analyze the effects across different conditioners and technologies. The best sludge conditioning effect (maximum radar chart area) was achieved with Praestol 665, a polyelectrolyte with a high cationic charge level. This method is a practical tool for selecting the optimal agent for sewage sludge dewatering. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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20 pages, 1899 KB  
Article
Experimental Study on Alternating Vacuum–Electroosmosis Treatment for Dredged Sludges
by Jiangfeng Wang, Yifeng Wu, Chunxue Du, Yang Yang, Xinhua Dong, Shen Yang, Jifeng Wang and Pei Zhang
Water 2025, 17(24), 3499; https://doi.org/10.3390/w17243499 - 10 Dec 2025
Viewed by 532
Abstract
The utilization of treated dredged sludge as a partial replacement for natural sand and gravel in construction projects offers a promising approach to reducing the exploitation of natural resources. The conventional vacuum preloading (VP) method, while widely used for soft soil improvement, is [...] Read more.
The utilization of treated dredged sludge as a partial replacement for natural sand and gravel in construction projects offers a promising approach to reducing the exploitation of natural resources. The conventional vacuum preloading (VP) method, while widely used for soft soil improvement, is often associated with prolonged consolidation periods and high energy consumption in its later stages. Conversely, the electroosmosis (EO) technique is effective in enhancing drainage in low-permeability soft clays but is constrained by issues including anode corrosion, high operational costs, and uneven soil reinforcement. This study presents an experimental investigation into an alternating vacuum preloading and electroosmosis method for sludge treatment based on the underlying reinforcement theory. A series of laboratory model tests was conducted using a self-made vacuum–electroosmosis alternating test device. The reinforcement efficiency was assessed through the continuous monitoring of key performance indicators during the tests, including water discharge, surface settlement, electric current, electrode corrosion, and energy consumption. Post-test evaluations of the final soil shear strength and moisture content were also performed. The test results demonstrate that the alternating vacuum–electroosmosis yielded more significant improvement than their synchronous application. Specifically, the alternating vacuum–electroosmosis increased total water discharge by 46.1%, reduced final moisture content by 20.8%, and enhanced shear strength by 35.6% relative to the synchronous mode. Furthermore, an alternating VP-EO mode was found to be particularly advantageous during the electroosmosis phases, facilitating a more stable and sustained dewatering process. In contrast, the application of vacuum preloading alone resulted in inefficient performance during the later stages, coupled with relatively high energy consumption. Full article
(This article belongs to the Special Issue Risk Assessment and Mitigation for Water Conservancy Projects)
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19 pages, 1590 KB  
Review
A Mini Review of Pressure-Assisted Soil Electrokinetics Remediation for Contaminant Removal, Dewatering, and Soil Improvement
by Ahmed Abou-Shady and Heba El-Araby
Pollutants 2025, 5(4), 46; https://doi.org/10.3390/pollutants5040046 - 1 Dec 2025
Viewed by 712
Abstract
In the last 32 years (1993–2024), the application of electric fields in soil management (soil electrokinetic, SEK) has undergone several stages of optimization and intensification. SEK has used both alternating current (AC) and direct current (DC). Numerous fields, including agriculture, sedimentation, phosphorus management [...] Read more.
In the last 32 years (1993–2024), the application of electric fields in soil management (soil electrokinetic, SEK) has undergone several stages of optimization and intensification. SEK has used both alternating current (AC) and direct current (DC). Numerous fields, including agriculture, sedimentation, phosphorus management in soil and sludge, fertilizer production, consolidation, reclaiming salt-affected soils, metal extraction, dewatering, remediation of contaminated soil (both organic, such as PFAS, and inorganic, such as heavy metals), and soil nutrient availability, have utilized the SEK concept. Numerous innovations were included in the SEK equipment’s design or combined with other biological, chemical, and physical processes. While we recently published a review article on soil electrokinetic/electroosmosis–vacuum systems for sustainable soil improvement and contaminant separation, the current study illustrates the role of applying the pressure-assisted soil electrokinetics technique and shows the effect of the opposite technique. Four points were used to show the function of pressure-assisted soil electrokinetics based on our analysis of six search engines from 1993 to 2024 (the previous 32 years), including (1) polluted soil remediation, (2) dewatering, (3) soil improvement, and (4) making soil ready for electrokinetic action by applying pressure. In contrast to other intensification methods (such as reverse polarity, pulsed electric field, and design change), we found very few publications addressing pressure-assisted soil electrokinetics throughout the literature search. Most investigations focused on the dewatering mechanism, despite the paucity of relevant papers. In contrast to conventional electrokinetic remediation, pump-assisted electrokinetic-flushing remediation increased the removal efficiencies of Cs+ and Co2+ from contaminated soil by 2% and 6%, respectively. Additionally, the results demonstrated that the pressured electro-osmotic dewatering approach outperformed the conventional electrokinetic techniques. At 40 kPa, hydraulic conductivity was reduced four-fold by electro-rehabilitation for alternative fuels, while at 100 kPa, it was reduced three-fold. It was also observed that pressure may be used to achieve the soil ready for electrokinetic action in order to guarantee proper operation. Since there are not many articles on the subject, future research may examine how pressure-assisted soil electrokinetics can be integrated with vacuum systems, reverse polarity mode, pulsed electric field mode, modifying the SEK design, overcoming the formation of cracks, etc. Full article
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19 pages, 2716 KB  
Article
Flocculation–Electro-Osmosis-Coupled Dewatering Treatment of River-Dredged Sludge
by Ziwei Liu, Qing Wei, Chunzhen Fan, Shutian Li and Suqing Wu
Water 2025, 17(21), 3174; https://doi.org/10.3390/w17213174 - 5 Nov 2025
Viewed by 886
Abstract
The presence of organic matter can alter the dewatering characteristics of river-dredged silt and affect the dewatering efficiency. This study systematically compared the dewatering effects of cationic polyacrylamide (CPAM), ferric chloride (FeCl3), and composite flocculant (CPAM + FeCl3) for [...] Read more.
The presence of organic matter can alter the dewatering characteristics of river-dredged silt and affect the dewatering efficiency. This study systematically compared the dewatering effects of cationic polyacrylamide (CPAM), ferric chloride (FeCl3), and composite flocculant (CPAM + FeCl3) for sludge with different organic matter contents by using the combined flocculation–electro-osmotic dewatering technology. The results show that the presence of organic matter significantly hinders the dewatering of silt. After the combined treatment of low-, medium-, and high-organic-matter river-dredging sludge with composite flocculants and electro-osmotic treatment, the final water content was 39.53%, 45.08%, and 47.28%, respectively. Compared with the use of CPAM alone, its dewatering efficiency increased by 66.98%, 5.39%, and 13.72%, respectively. Three-dimensional fluorescence spectroscopy analysis (3D-EEM) indicates that the combined dewatering of flocculation and electro-osmosis can improve the dewatering performance of sludge by promoting the transformation of organic matter. Scanning electron microscopy (SEM) analysis shows that under the action of the composite flocculant, the sludge particles aggregate significantly, and after electro-osmosis, the structure becomes more compact and channels are formed, which further improves the sludge dewatering efficiency. This study provides a theoretical basis for the optimization of dewatering processes for dredged silt with different organic matter contents. Full article
(This article belongs to the Special Issue Ecological Wastewater Treatment and Resource Utilization)
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19 pages, 6085 KB  
Article
Study on Sustainable Sludge Utilization via the Combination of Electroosmotic Vacuum Preloading and Polyacrylamide Flocculation
by Heng Zhang, Chongzhi Tu and Cheng He
Sustainability 2025, 17(21), 9802; https://doi.org/10.3390/su17219802 - 3 Nov 2025
Cited by 1 | Viewed by 576
Abstract
Dredged sludge is characterized by a high water content, low permeability, and poor load-bearing capacity, which hinder its sustainable utilization as an engineering filler. During the stabilization process using vacuum preloading (VP), fine-grained sludge readily clogs drainage channels, thereby prolonging consolidation duration and [...] Read more.
Dredged sludge is characterized by a high water content, low permeability, and poor load-bearing capacity, which hinder its sustainable utilization as an engineering filler. During the stabilization process using vacuum preloading (VP), fine-grained sludge readily clogs drainage channels, thereby prolonging consolidation duration and compromising drainage efficiency. To address these persistent challenges, this study proposes an improved method that combines electroosmosis, VP, and polyacrylamide (PAM) to enhance the consolidation performance of dredged sludge. Column settling experiments demonstrated that the optimal application dosages of anionic polyacrylamide (APAM) and calcium chloride (CaCl2) were 0.25% and 4.0% of dry sludge mass, respectively. Excessive dosage of either APAM or CaCl2 disturbed the agglomeration and sedimentation of fine-grained particles due to surface charge inversion. Electroosmotic VP (EVP) facilitated the directional movement of pore water, which increased the cumulative water discharge mass by 37.3%. The combination of APAM and CaCl2 enhanced particle flocculation via adsorption and bridging effects, significantly improving soil permeability and dewatering performance. Driven by an electric field, Ca2+ ions transported water molecules toward the cathode. Subsequently, these Ca2+ ions participated in reactions to generate cementitious agents. Compared with VP, this integrated method increased the sludge shear strength by 108.1% and produced a much denser microstructure. Full article
(This article belongs to the Special Issue Soil Stabilization and Geotechnical Engineering Sustainability)
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17 pages, 810 KB  
Article
Characterisation and Fertiliser Potential of Mechanically Dewatered Faecal Sludge from Anaerobic Digestion
by Dennis Ofori-Amanfo, Eugene Appiah-Effah, Barbara Gyapong-Korsah, Esi Awuah, Helen M. K. Essandoh, Miriam Appiah-Brempong and Issahaku Ahmed
Waste 2025, 3(4), 31; https://doi.org/10.3390/waste3040031 - 29 Sep 2025
Viewed by 939
Abstract
While mechanical dewatering is widely used in faecal sludge treatment, the agricultural potential of mechanically dewatered faecal sludge (MDFS) combined with anaerobic digestion (AD) remains underexplored, particularly in sub-Saharan Africa where nutrient recovery is critical for food security. This study provides the first [...] Read more.
While mechanical dewatering is widely used in faecal sludge treatment, the agricultural potential of mechanically dewatered faecal sludge (MDFS) combined with anaerobic digestion (AD) remains underexplored, particularly in sub-Saharan Africa where nutrient recovery is critical for food security. This study provides the first comprehensive characterisation of MDFS from Ghana’s largest treatment facility and evaluates anaerobic digestion effectiveness for agricultural application. Over six months, 182 composite MDFS samples from Lavender Hill Faecal Treatment Plant were analysed for physicochemical properties, nutrients, heavy metals, and microbial contaminants before and after AD treatment. MDFS demonstrated exceptional nutrient density, with total nitrogen (2141.05 mg/kg), phosphorus (190.08 mg/kg), and potassium (4434.88 mg/kg) concentrations comparable to commercial organic fertilisers. AD achieved significant pathogen reduction, decreasing total coliforms from 148,808.70 to 493.33 cfu/100 g (p < 0.001) and Ascaris lumbricoides eggs from 12.08 to 3.33 eggs/L, while maintaining nutrient integrity and keeping heavy metals within safe agricultural limits. Statistical modelling revealed a significant correlation between treatment duration and pathogen reduction efficiency. Despite substantial improvements, treated MDFS still exceeded some regulatory thresholds, indicating a need for complementary post-treatment strategies. This research establishes AD as an effective primary treatment for converting MDFS into a nutrient-rich organic fertiliser, supporting circular economy principles in urban sanitation systems and providing a sustainable pathway for agricultural nutrient recovery in resource-constrained settings. Full article
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15 pages, 1303 KB  
Article
Wastewater Sludge Dewatering Enhancement by Flocculant Selection and Electrochemical Pretreatment
by Binbin Yang, Yingxue Sun, Quanze Liu, Xiaobo Wang and Xiaolei Zhang
Separations 2025, 12(10), 264; https://doi.org/10.3390/separations12100264 - 27 Sep 2025
Viewed by 933
Abstract
In wastewater treatment, sludge is generated during both the primary and secondary sedimentation processes. With the growing volume of wastewater, sludge production has increased accordingly. Prior to subsequent treatment or disposal, sludge dewatering is a critical step to reduce volume and improve treatment [...] Read more.
In wastewater treatment, sludge is generated during both the primary and secondary sedimentation processes. With the growing volume of wastewater, sludge production has increased accordingly. Prior to subsequent treatment or disposal, sludge dewatering is a critical step to reduce volume and improve treatment efficiency. The primary challenge lies in the removal of bonded water within the extracellular polymeric substances (EPSs) and the microorganism cells. In this study, electrochemical pretreatment was employed to improve sludge dewatering performance. The optimal electrochemical treatment was achieved at an electrode spacing of 2 cm, a stirring speed of 500 rpm, and an electrolyte (1 M calcium chloride, CaCl2) dosage of 3 mL for 50 min. Subsequently, flocculation was conducted. Compared with the widely used polyacrylamide (PAM), polydimethyldiallylammonium chloride (PDMDAAC) achieved superior dewatering performance with less than half the dosage required. Under the combined treatment, the final moisture content of the sludge cake was reduced to 53.2%. These findings indicate that the combination of Fe/Ti-based electrochemical pretreatment and flocculation process is a promising and efficient strategy for deep sludge dewatering. Full article
(This article belongs to the Topic Advances in Separation Engineering)
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15 pages, 3292 KB  
Article
Enhanced Electro-Dewatering of Sludge Through Inorganic Coagulant Pre-Conditioning
by Xiaoyin Yang, Song Huang, Yusong Zhang, Hanjun Wu, Yabin Ma and Bingdi Cao
Separations 2025, 12(10), 262; https://doi.org/10.3390/separations12100262 - 26 Sep 2025
Viewed by 677
Abstract
Sludge electro-dewatering technology is an attractive dewatering technology, but its application is limited by high energy consumption and filter cloth clogging caused by the dissolution of extracellular polymeric substances (EPSs). Thus, the addition of inorganic coagulants is expected to enhance the electro-dewatering efficiency [...] Read more.
Sludge electro-dewatering technology is an attractive dewatering technology, but its application is limited by high energy consumption and filter cloth clogging caused by the dissolution of extracellular polymeric substances (EPSs). Thus, the addition of inorganic coagulants is expected to enhance the electro-dewatering efficiency of waste activated sludge (WAS). In this study, we evaluated the effects of the three typical inorganic coagulants (HPAC, PAC, and FeCl3) on sludge electro-dewatering behavior. The results show that the electro-dewatering rate at the cathode was increased with the raising of the inorganic coagulants dosage, and FeCl3 exhibited the best effect on the improvement of sludge electro-dewatering among the three inorganic coagulants. The zeta potential of the sludge flocs and the electro-osmotic effect were raised with the increasing of the inorganic coagulants dosage. The sludge floc conditioned by FeCl3 is more compact than HPAC and PAC. Moreover, the dissolved EPS content reduced in the sludge electro-dewatering process when inorganic coagulant was added. In comparison to increasing ionic strength, the compression of extracellular polymeric substances (EPSs) plays a more critical role in enhancing the electro-dewatering process of sludge. The addition of inorganic coagulants also reduced the energy consumption during water removal in the electro-dewatering process. Full article
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21 pages, 2263 KB  
Article
Real-Time Sensor-Controlled Coagulant Dosing and Pressure in a Novel Sludge Dewatering System
by Eunhye Song and Seong Kuk Han
Clean Technol. 2025, 7(3), 82; https://doi.org/10.3390/cleantechnol7030082 - 12 Sep 2025
Viewed by 1792
Abstract
Sludge dewatering remains a resource-intensive process, often constrained by high residual moisture content and inefficient chemical conditioning. Conventional systems typically rely on fixed polymer dosages and predetermined filtration pressures, which are unable to respond to variations in sludge characteristics, resulting in inconsistent and [...] Read more.
Sludge dewatering remains a resource-intensive process, often constrained by high residual moisture content and inefficient chemical conditioning. Conventional systems typically rely on fixed polymer dosages and predetermined filtration pressures, which are unable to respond to variations in sludge characteristics, resulting in inconsistent and suboptimal performance. In this study, a real-time control system for municipal wastewater sludge dewatering was developed to dynamically regulate coagulant dosing and filtration pressure based on continuous monitoring of critical sludge parameters, including total solids (TS), viscosity, sludge temperature, and pH change following coagulant addition. The control logic, derived from empirical correlations between sludge dewaterability metrics such as time-to-filter (TTF) and capillary suction time (CST) and operational variables, enables adaptive adjustment of polyoxyethylene alkyl ether (POAE) injection and pressing conditions. Implementation of this system achieved a final cake moisture content of approximately 63% after 60 min of filtration, substantially lower than the ~84% moisture observed under static conditions. Real-time flux feedback facilitated timely pressure escalation (from 15 to 20 bar to 25–30 bar), improving water removal efficiency while avoiding premature cake blinding. The pH drop (~0.7 units) post-polymer addition served as a practical indicator of adequate flocculation, supporting dose optimization and minimizing chemical waste. The proposed system demonstrated enhanced dewatering performance, reduced polymer consumption, and greater operational robustness compared to conventional approaches. These findings highlight the potential of integrated sensor-based control to advance sludge treatment technologies by promoting smarter, adaptive, and resource-efficient dewatering operations. Full article
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20 pages, 9625 KB  
Article
Ferric Tannate-Enhanced Electrochemical Conditioning Process for Improving Sludge Dewaterability
by Yalin Yu, Junkun Feng, Nanwen Zhu and Dongdong Ge
Water 2025, 17(16), 2424; https://doi.org/10.3390/w17162424 - 16 Aug 2025
Viewed by 970
Abstract
Sludge dewatering is a key step in the overall process of sludge treatment and disposal. In this study, ferric tannate was synthesized by chemically complexing tannic acid with Fe2(SO4)3 under various conditions and then was innovatively employed to [...] Read more.
Sludge dewatering is a key step in the overall process of sludge treatment and disposal. In this study, ferric tannate was synthesized by chemically complexing tannic acid with Fe2(SO4)3 under various conditions and then was innovatively employed to enhance electrochemical conditioning (ECC) for municipal sludge dewatering. The optimal preparation conditions of ferric tannate were determined as a tannic acid to iron ion molar ratio of 0.8:10, pH of 10, and reaction time of 2 h. Subsequently, ferric tannate-enhanced ECC was investigated under different dosages and operating parameters. The optimal conditions were identified as ferric tannate dosage of 20% total solid, voltage of 50 V, and reaction time of 30 min, under which capillary suction time, specific resistance to filtration, and water content of dewatered sludge cake decreased by 84.3%, 84.2%, and 17.6%, respectively. Results of the mechanism analysis indicated that ferric tannate effectively reduced sludge viscosity, increased zeta potential, and neutralized the negative surface charges via charge neutralization, hydrophobic interactions, and hydrogen bonding. Meanwhile, adsorption bridging promoted floc aggregation and particle growth. Compared with the ECC process alone, the addition of ferric tannate in the ferric tannate-enhanced ECC process generated more OH, promoting the extracellular polymeric substance degradation and protein removal, thereby improving sludge hydrophobicity. Furthermore, the floc structure was reconstructed into a more compact and smooth morphology, facilitating the release of bound water during filtration. These findings provide new technical and theoretical support for the development of eco-friendly and efficient sludge conditioning and dewatering processes. Full article
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15 pages, 1619 KB  
Article
Reducing Energy Penalty in Wastewater Treatment: Fe-Cu-Modified MWCNT Electrodes for Low-Voltage Electrofiltration of OMC
by Lu Yu, Jun Zeng, Xiu Fan, Fengxiang Li and Tao Hua
Energies 2025, 18(15), 4077; https://doi.org/10.3390/en18154077 - 1 Aug 2025
Viewed by 583
Abstract
Pseudo-persistent organic pollutants, such as pharmaceuticals, personal care products (PPCPs), and organic dyes, are a major issue in current environmental engineering. Considering the limitations of traditional wastewater treatment plant methods and degradation technologies for organic pollutants, the search for new technologies more suitable [...] Read more.
Pseudo-persistent organic pollutants, such as pharmaceuticals, personal care products (PPCPs), and organic dyes, are a major issue in current environmental engineering. Considering the limitations of traditional wastewater treatment plant methods and degradation technologies for organic pollutants, the search for new technologies more suitable for treating these new types of pollutants has become a research hotspot in recent years. Membrane filtration, adsorption, advanced oxidation, and electrochemical advanced oxidation technologies can effectively treat new organic pollutants. The electro-advanced oxidation process based on sulfate radicals is renowned for its non-selectivity, high efficiency, and environmental friendliness, and it can improve the dewatering performance of sludge after wastewater treatment. Therefore, in this study, octyl methoxycinnamate (OMC) was selected as the target pollutant. A new type of electrochemical filtration device based on the advanced oxidation process of sulfate radicals was designed, and a new type of modified carbon nanotube material electrode was synthesized to enhance its degradation effect. In a mixed system of water and acetonitrile, the efficiency of the electrochemical filtration device loaded with the modified electrode for degrading OMC is 1.54 times that at room temperature. The experimental results confirmed the superiority and application prospects of the self-designed treatment scheme for organic pollutants, providing experience and a reference for the future treatment of PPCP pollution. Full article
(This article belongs to the Section D2: Electrochem: Batteries, Fuel Cells, Capacitors)
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18 pages, 3601 KB  
Article
Application of COMSOL Multiphysics Model in Studying Effects of Straw Addition on Dewatering Performance of Residual Sludge During Freeze–Thaw Cycles
by Zirui Guo, Jiawei Wang, Yao Wang, Riguang Chi, Xujin Gong and Zhiqiang Chen
Water 2025, 17(12), 1727; https://doi.org/10.3390/w17121727 - 7 Jun 2025
Viewed by 1682
Abstract
Freeze–thaw (F/T) technology is an environmentally friendly and efficient method for residual sludge treatment. This study investigates the enhancement of sludge dewatering performance through the addition of straw during F/T cycles. A mathematical model was established using the Box–Behnken central composite design and [...] Read more.
Freeze–thaw (F/T) technology is an environmentally friendly and efficient method for residual sludge treatment. This study investigates the enhancement of sludge dewatering performance through the addition of straw during F/T cycles. A mathematical model was established using the Box–Behnken central composite design and validated via COMSOL Multiphysics simulations. The optimal conditions were identified as freezing at −16 °C for 24 h, with 12.5 freeze–thaw cycles and a straw mixing ratio of 20%, reducing the sludge moisture content from 62.7% to 35.9%. The specific resistance to filtration (SRF) and cake moisture content decreased significantly with increasing straw addition, reaching a minimum SRF of 1.30 × 1012 m/kg at the optimal straw ratio. Straw conditioning also intensified the combustion stage of the sludge by increasing the maximum weight loss rate and elevating the thermal decomposition temperature. Numerical simulations confirmed the experimental results, demonstrating that straw addition significantly improves sludge dewaterability by modifying heat and mass transfer mechanisms. Full article
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14 pages, 883 KB  
Article
Bioleaching Process of Sewage Sludge and Anaerobically Digested Sludge via Indigenous Sulfur-Oxidizing Bacteria to Improve Dewaterability and Reduce Heavy Metal Content
by Suyun Xu, Yuze Jiang, Ruixiang Zou, Xuefeng Zhu and Hongbo Liu
Fermentation 2025, 11(6), 321; https://doi.org/10.3390/fermentation11060321 - 4 Jun 2025
Cited by 2 | Viewed by 1751
Abstract
This study investigated the role of indigenous inoculum (primarily sulfur-oxidizing Acidithiobacillus thiooxidans and other acidophilic bacteria) in heavy metal removal from sewage sludge (SS) and anaerobic digested sludge (ADS). Four treatments were evaluated: inoculum + elemental sulfur (S/ADS + E), inoculum alone (S/ADS [...] Read more.
This study investigated the role of indigenous inoculum (primarily sulfur-oxidizing Acidithiobacillus thiooxidans and other acidophilic bacteria) in heavy metal removal from sewage sludge (SS) and anaerobic digested sludge (ADS). Four treatments were evaluated: inoculum + elemental sulfur (S/ADS + E), inoculum alone (S/ADS + B), elemental sulfur alone (S/ADS + S), and a control with no additives. After 7 days of bioleaching, SS and ADS exhibited comparable heavy metal removal rates on Ni (92–98%) and Pb (88–92%), which were significantly more mobilized than Cu (30–44%) and Cr (63–73%). After bioleaching treatment, residual metals in both sludge types were predominantly sequestered in the oxidizable (F3) and residual (F4) fractions, markedly reducing their environmental mobility and pollution risk during land application. The dewaterability performance, assessed via capillary suction time (CST), reached the optimal values in S + E and ADS + E within 24–48 h, after which CST increased alongside rising extracellular polymeric substances and dissolved organic carbon. While the S/ADS + B configuration exhibited marginally reduced Cu, Ni, and Pb removal efficiencies relative to S/ADS + E, it demonstrated superior dewaterability characteristics under equivalent reaction durations. These results suggest that limiting the sulfur (S0) supply to moderate the growth and activity of autotrophic A. thiooxidans can maintain the bioleaching pH within 2.0–3.0, striking a balance between effective heavy metal removal and favorable dewatering performance. Full article
(This article belongs to the Special Issue Fermentation of Organic Waste for High-Value-Added Product Production)
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16 pages, 1562 KB  
Article
The Role of Alternate Oxic–Anoxic Cycles in Full-Scale Sludge Stabilization for Energy Savings
by Marta Domini and Giorgio Bertanza
Energies 2025, 18(10), 2514; https://doi.org/10.3390/en18102514 - 13 May 2025
Viewed by 837
Abstract
Sludge management constitutes a significant share of the operational costs in wastewater treatment. Given the financial and bureaucratic challenges associated with implementing new technologies, process optimization often represents the most feasible approach for existing facilities. This study presents the results of four full-scale [...] Read more.
Sludge management constitutes a significant share of the operational costs in wastewater treatment. Given the financial and bureaucratic challenges associated with implementing new technologies, process optimization often represents the most feasible approach for existing facilities. This study presents the results of four full-scale batch stabilization tests conducted in the aerobic sludge stabilization unit of a wastewater treatment plant in northern Italy. The objective was to evaluate the potential of alternating oxic–anoxic cycle stabilization in terms of the energy consumption and sludge treatment performance. Operational parameters were monitored and evaluated. Stabilized and dewatered sludge samples, as well as the liquid fraction from the dewatering process, were collected and analyzed. Energy consumption was continuously monitored. Data were normalized and a comparative model was developed to evaluate performance against traditional continuous aeration, using results from previous tests. The findings indicate that alternating cycle stabilization achieved comparable stabilization efficiency to continuous aeration, with an energy demand of about one-third of that required for continuous aeration. Additional benefits of the alternating cycle strategy included improved nitrogen removal and enhanced sludge dewaterability. This experimental study demonstrates how full-scale functional testing in existing treatment units can support process optimization within a circular economy framework, contributing to reduced resource consumption and an improved sludge quality. Full article
(This article belongs to the Section B: Energy and Environment)
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22 pages, 17856 KB  
Article
Sustainable Utilization of Dewatered Sewage Sludge via Hydrothermal Conversion: Focus on Steroid Transformation
by Ying Su, Qianyi Liao, Shuhan Xia, Xu Shen, Jiang Zhu, Yubing Liao, Wenhao Wang, Zhou Fang and Debin Liu
Sustainability 2025, 17(7), 2815; https://doi.org/10.3390/su17072815 - 21 Mar 2025
Viewed by 558
Abstract
With the acceleration of urbanization, the disposal of dewatered sewage sludge (DSS) has become an urgent environmental issue worldwide. Hydrothermal conversion (HC) of DSS is an important method for sludge sustainable utilization due to its combination of efficiency and economic and environmental advantages. [...] Read more.
With the acceleration of urbanization, the disposal of dewatered sewage sludge (DSS) has become an urgent environmental issue worldwide. Hydrothermal conversion (HC) of DSS is an important method for sludge sustainable utilization due to its combination of efficiency and economic and environmental advantages. This study investigates the product distribution and composition of products during the HC of DSS under subcritical and supercritical water conditions (200–450 °C, 5–90 min), with a particular focus on the formation and conversion mechanisms of steroid compounds. The results indicate that increasing temperature and reaction time leads to a rise in gas-phase products (GPs) and a corresponding decline in solid-phase products (SPs), with phenolic compounds identified as the predominant constituents. In the water-soluble products (WSPs), nitrogen-containing cyclic compounds are the major products. Saturated nitrogen heterocycles dominate at lower temperatures (200 °C), while at elevated temperatures (300–350 °C), saturated azapolycyclic compounds emerge, ultimately transitioning into unsaturated aromatic nitrogen heterocycles at 450 °C. Steroids are primarily concentrated in the oil-phase products (OPs). The conversion process involves the initial conversion of lipids in the DSS to long-chain olefins at 200 °C, which are then converted to steroids at 250–350 °C. At higher temperatures (400–450 °C), these steroids might decompose into gaseous products or undergo polymerization to form char. This suggests the potential for steroids to act as precursor compounds in the process of char formation. This work could contribute to a deeper understanding of the HC mechanism of DSS and provide valuable technical insights for improving bio-oil quality. Full article
(This article belongs to the Section Energy Sustainability)
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