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Keywords = sliding-mode surface control

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23 pages, 1853 KB  
Article
Fixed-Time Control of the Lifting Axis of a CNC Machine Using a Permanent Magnet Synchronous Motor and a Fixed-Time Nonlinear Observer
by Varin Cholahan, Worapong Tangsrirat and Tattaya Pukkalanun
Technologies 2026, 14(7), 381; https://doi.org/10.3390/technologies14070381 (registering DOI) - 23 Jun 2026
Abstract
This paper introduces an adaptive fixed-time position controller (AFxTPC) designed for the lifting axis servo mechanism of a computer numerical control (CNC) plasma machine. It integrates a permanent magnet synchronous motor, gearbox, and ball screw into a unified electromechanical model. The proposed AFxTPC [...] Read more.
This paper introduces an adaptive fixed-time position controller (AFxTPC) designed for the lifting axis servo mechanism of a computer numerical control (CNC) plasma machine. It integrates a permanent magnet synchronous motor, gearbox, and ball screw into a unified electromechanical model. The proposed AFxTPC combines a fixed-time terminal sliding surface function with adaptive fixed-time sliding mode control to achieve fixed-time convergence, precise tracking, and robustness in the presence of parameter uncertainties. A specially designed reaching law guarantees accurate trajectory tracking, while the fixed-time terminal sliding surface function effectively minimizes chattering near the sliding manifold. Importantly, a novel fixed-time nonlinear disturbance observer is developed to simultaneously estimate the unmeasured system states and lumped disturbances in real time within a guaranteed initial-state-independent settling time. These estimated values are explicitly fed back into controller for active disturbance compensation. The stability of the overall closed-loop system is rigorously established using Lyapunov stability theory. Simulation results demonstrate that the proposed observer-based controller achieves superior performance compared with conventional proportional–integral–derivative (PID) and standard sliding mode controllers. It exhibits zero steady-state error, reduced overshoot, minimal chattering, and strong robustness over a wide range of operating conditions. Full article
(This article belongs to the Section Manufacturing Technology)
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20 pages, 4522 KB  
Article
Research on Leveling Control for Vehicle-Mounted Stewart Platforms
by Xuyang Cao, Jinhao Li, Kuizhong Chen and Xiaotong Han
Appl. Sci. 2026, 16(13), 6297; https://doi.org/10.3390/app16136297 (registering DOI) - 23 Jun 2026
Abstract
To address the safety concerns of incapacitated patients caused by changes in vehicle pose during the operation of an autonomous rescue vehicle on an unstructured road surface, this paper proposes an active leveling control scheme based on the Stewart platform. First, a complete [...] Read more.
To address the safety concerns of incapacitated patients caused by changes in vehicle pose during the operation of an autonomous rescue vehicle on an unstructured road surface, this paper proposes an active leveling control scheme based on the Stewart platform. First, a complete kinematic and dynamic model of the Stewart platform and a double-layer platform leveling control model were established. Subsequently, a non-singular terminal sliding-mode control (NTSMC) algorithm based on a radial basis function (RBF) neural network was designed. By using the neural network to approximate aggregate uncertainties online, high-precision control of the Stewart platform was achieved. Additionally, to enhance perception capabilities in dynamic environments, an ORB-SLAM3 algorithm was proposed that integrates the YOLO11n-Seg instance segmentation algorithm. This approach effectively filters out dynamic feature points, enabling robust vehicle pose estimation. Finally, a physical double-layer Stewart platform experimental system was constructed to comprehensively validate the proposed control and vision algorithms. Full article
(This article belongs to the Topic Advances in Autonomous Vehicles, Automation, and Robotics)
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22 pages, 3246 KB  
Article
Internal Force Analysis, Deformation Behavior, and Failure Modes of Double-Row Pile Foundations for Bridges on Sloping Ground
by Hongying Zhang, Haisheng Liu, Huazhi Yuan, Zhengzhen Wang and Mingjie Chen
Buildings 2026, 16(12), 2466; https://doi.org/10.3390/buildings16122466 (registering DOI) - 22 Jun 2026
Viewed by 128
Abstract
With the construction of transportation networks in mountainous areas under the Western Development Strategy, double-row pile foundations on slopes have been widely applied. However, due to the distortion of the soil stress field, their load distribution mechanism under bidirectional loading is extremely complex. [...] Read more.
With the construction of transportation networks in mountainous areas under the Western Development Strategy, double-row pile foundations on slopes have been widely applied. However, due to the distortion of the soil stress field, their load distribution mechanism under bidirectional loading is extremely complex. To investigate the internal force distribution laws and deformation and failure modes, a systematic study was conducted utilizing theoretical derivation: 60 scale indoor physical model tests, and 3D refined finite element numerical simulations. The results show that the force distribution of double-row piles in slope environments differs significantly: the upper-row piles, affected by active earth pressure and sliding thrust, bear significantly higher load than the lower-row piles; meanwhile, the lower-row piles, constrained by stronger deep soil, can more fully utilize their vertical bearing capacity. Parametric analysis indicates that the terrain slope has a nonlinear amplification effect on the displacement difference at the pile top, with 50° being the critical mutation slope that triggers the failure of connection joints. In addition, the deformation mode of double-row piles undergoes a change when the pile spacing exceeds 5 times the pile diameter. Therefore, in practical engineering design, the traditional concept of symmetrical reinforcement should be abandoned in favor of differentiated bending reinforcement targeting the shallow surface layer of the upper-row piles and the deep inflection point of the lower-row piles. For working conditions with a slope greater than 50°, additional measures such as prestressed anchor cables must be applied to reduce the sliding load. Meanwhile, the row spacing should be strictly controlled within 5 times the pile diameter to fully ensure the diaphragm effect and the overall synergistic stability of the structure. Full article
(This article belongs to the Section Building Structures)
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31 pages, 6782 KB  
Article
Design and Control Strategy Verification of Electro-Hydrostatic Actuator for Ship Steering
by Xiaopeng Tan, Zijing Ding, Jian Liao and Mai Hao
Appl. Sci. 2026, 16(12), 6098; https://doi.org/10.3390/app16126098 - 16 Jun 2026
Viewed by 124
Abstract
To address the bottlenecks of conventional valve-controlled marine steering systems—characterized by high throttling losses, low efficiency, and high leakage risk—as well as the insufficient power density and impact resistance of electro-mechanical actuators (EMAs) for high-load steering of large vessels, this paper proposes and [...] Read more.
To address the bottlenecks of conventional valve-controlled marine steering systems—characterized by high throttling losses, low efficiency, and high leakage risk—as well as the insufficient power density and impact resistance of electro-mechanical actuators (EMAs) for high-load steering of large vessels, this paper proposes and validates a high-performance integrated solution for an electro-hydrostatic actuator (EHA) for ship steering. First, a fifth-order electro–hydraulic–mechanical coupled dynamic model comprising a permanent magnet synchronous motor, hydraulic pump, hydraulic cylinder, and load is established. The validity and applicability boundaries of three simplifying assumptions—neglecting leakage, pipeline pressure losses, and steady-state fluid compressibility effects—are quantitatively analysed, with a total introduced error ≤3%. These assumptions are justified under medium-pressure, short-pipeline, and well-sealed conditions typical of marine EHA systems. Second, a composite control architecture combining outer-loop sliding mode control with inner-loop motor PID dual-loop control is proposed. Parameter tuning is performed using pole placement for the sliding surface and the Ziegler–Nichols critical ratio method for the inner loops, effectively suppressing hydraulic system parameter perturbations and random wave-induced load disturbances. Quantitative comparisons show that the proposed method reduces overshoot by 11.63% and improves sinusoidal tracking accuracy by 90.13% compared to conventional single-loop PID control. An integrated drive-control structure is designed, and a three-phase full-bridge inverter main circuit with wide-voltage input capability—including EMI filtering, soft-start, and LC filtering—is developed to accommodate the ±20% voltage fluctuations typical of ship power grids, thereby enhancing system integration and grid adaptability. Phased bench tests demonstrate that the settling time from no-load start-up to 200 r/min is only 0.01 s. When a sudden 20 N·m load is applied, the speed drop is less than 3%, and the recovery time is less than 0.025 s. The steady-state steering angle error does not exceed 0.12°, the maximum average steering rate reaches 3.33°/s, and the steering response time is within 0.3 s. All core performance indicators exceed the general technical standards for marine steering systems, with a 65.7% improvement in steady-state accuracy and a 62.5% improvement in response speed over conventional PID control. The research findings provide an effective general technical solution and experimental data support for the performance optimization and engineering application of marine EHA systems. Full article
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20 pages, 8558 KB  
Article
Super-Twisting Algorithm-Based Sensorless Sliding-Mode Control for PMSM
by Shuanglong Wu, Shubin Chen, Xiaoxing Ye, Jiajun Rao, Yijie He, Xing Shu, Shaotao Chen, Caixia Lin and Long Qi
Electronics 2026, 15(12), 2650; https://doi.org/10.3390/electronics15122650 - 15 Jun 2026
Viewed by 204
Abstract
To address the issues of sluggish dynamic response, significant steady-state fluctuations, and poor disturbance rejection associated with traditional proportional–integral (PI) and conventional speed control methods, a novel sensorless sliding-mode speed control strategy for permanent magnet synchronous motors (PMSMs) based on the super-twisting algorithm [...] Read more.
To address the issues of sluggish dynamic response, significant steady-state fluctuations, and poor disturbance rejection associated with traditional proportional–integral (PI) and conventional speed control methods, a novel sensorless sliding-mode speed control strategy for permanent magnet synchronous motors (PMSMs) based on the super-twisting algorithm (STA) is proposed. First, an advanced sliding-mode speed controller is designed by integrating an integral nonsingular fast terminal sliding-mode surface with the STA, thereby enhancing the dynamic response and transient stability of the PMSM under speed variations. Subsequently, to mitigate inherent sliding-mode chattering, a novel load torque observer is developed. This observer continuously feeds forward real-time load estimates to the speed controller, which substantially improves the system’s robustness against external disturbances. Furthermore, to eliminate the reliance on mechanical sensors and ensure reliable operation across diverse scenarios, an improved sliding-mode observer (SMO) incorporating the STA is utilized to achieve more precise rotor position and speed estimation. Finally, an experimental platform is established to conduct comprehensive variable-speed and variable-load tests on the PMSM. Experimental results demonstrate that the proposed method improves the dynamic response and disturbance immunity of the PMSM by 58.33% and 71.75%, respectively, while reducing steady-state fluctuations by 33.33%. These results demonstrate the effectiveness of the proposed sensorless sliding-mode control strategy and show improved speed regulation performance for PMSM drives. Full article
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16 pages, 3208 KB  
Article
Matched–Mismatched Uncertainty Compensation in Dynamic SMC Using Optimal Fractional Loop-Transfer-Recovery Observer
by Ali Karami-Mollaee and Oscar Barambones
Mathematics 2026, 14(12), 2130; https://doi.org/10.3390/math14122130 - 14 Jun 2026
Viewed by 220
Abstract
A new fractional dynamic sliding mode control (FD-SMC) framework is introduced to reduce chattering in the control of fractional-order chaotic systems. In this method, chattering is eliminated by placing a fractional integrator before the system control input. As a result, the augmented system [...] Read more.
A new fractional dynamic sliding mode control (FD-SMC) framework is introduced to reduce chattering in the control of fractional-order chaotic systems. In this method, chattering is eliminated by placing a fractional integrator before the system control input. As a result, the augmented system has a higher dimension than the original system, meaning that additional states are introduced. Effective control therefore requires identifying or estimating these new states or the corresponding plant model. To address this issue, a robust optimal fractional loop-transfer-recovery observer (ROF-LTRO) is developed. Furthermore, the key advantage of sliding mode control (SMC)—its invariance to matched uncertainties—is often lost in many plants such as chaotic systems, because many of them contain mismatched uncertainties. To restore and extend the invariance property, multiple sliding surfaces combined with a virtual control input are employed. In addition, the proposed FD-SMC and ROF-LTRO do not rely on prior knowledge of uncertainty bounds, which is beneficial for practical implementation. Then, a two-stage design procedure based on two-surface definition is presented, and simulation results are provided for the extended fractional Duffing–Holmes chaotic system (EF-DHCS) under both matched and mismatched uncertainties. Full article
(This article belongs to the Special Issue Advances in Fractional Calculus for Modeling and Applications)
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17 pages, 2212 KB  
Article
Robust Manipulation of Randomly Stacked Jenga Blocks via a Strategy-Driven Framework Using a Single RGB-D Sensor
by Dongwoon Song, Yeri Park, Minseong Jo, Wonje Hwang, Gijae Ahn and Seung-Joon Yi
Sensors 2026, 26(12), 3767; https://doi.org/10.3390/s26123767 - 12 Jun 2026
Viewed by 278
Abstract
Robust manipulation of small, densely stacked objects remains a challenging problem due to severe occlusions and geometric ambiguities, particularly under single-view sensing conditions. When observed using a single RGB-D sensor, adjacent surfaces of featureless cuboid objects, such as Jenga blocks, often merge in [...] Read more.
Robust manipulation of small, densely stacked objects remains a challenging problem due to severe occlusions and geometric ambiguities, particularly under single-view sensing conditions. When observed using a single RGB-D sensor, adjacent surfaces of featureless cuboid objects, such as Jenga blocks, often merge in depth measurements, making reliable instance separation and pose estimation difficult. This paper presents a strategy-driven perception and manipulation framework for the robotic rearrangement of randomly stacked Jenga blocks under single RGB-D sensor constraints. The proposed approach employs a heightmap-based perception pipeline that integrates color filtering with geometric reasoning to segment individual blocks and estimate manipulation-compatible poses. Beyond perception, the proposed system determines robot actions through a structured manipulation policy consisting of region-wise search for directly executable grasps, grasp candidate evaluation based on accessibility and collision risk, selective local regrasping for workspace reconfiguration, and placement mode selection between direct insertion and sliding-assisted placement. In this framework, controlled grasp-and-release actions are applied only when no directly executable candidate is found within the currently scanned region and a suitable recovery target can be identified, thereby transforming cluttered local arrangements into more executable states without requiring additional sensing modalities. Experimental results, conducted under competition-equivalent conditions, demonstrate a high task success rate of 99.02%, confirming the robustness and reliability of the proposed framework. The results show that strategy-driven manipulation can effectively compensate for perception limitations in single RGB-D sensor environments, enabling stable and efficient pick-and-place operations in dense clutter. Full article
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22 pages, 7796 KB  
Article
Sensorless Speed Control of PMSMs Based on an Improved Fast Power Reaching Law
by En Lu, Yufei Liu, Minghui Zhang and Jinyong Ju
Sensors 2026, 26(12), 3737; https://doi.org/10.3390/s26123737 - 11 Jun 2026
Viewed by 288
Abstract
Traditional permanent magnet synchronous motor (PMSM) control systems rely on mechanical position sensors for high-precision rotor position and speed information, which increases hardware complexity, raises system cost, reduces reliability, and limits adaptability to harsh environments. To overcome the above limitations, this paper proposes [...] Read more.
Traditional permanent magnet synchronous motor (PMSM) control systems rely on mechanical position sensors for high-precision rotor position and speed information, which increases hardware complexity, raises system cost, reduces reliability, and limits adaptability to harsh environments. To overcome the above limitations, this paper proposes a novel high-performance sensorless speed control strategy for PMSMs, which is constructed based on a non-singular terminal sliding mode observer (NTSMO) and a non-singular terminal sliding mode controller (NTSMC). First, an improved fast power reaching law (IFPRL) is proposed, which consists of a variable exponential reaching term and a power reaching term. Specifically, the gain of the exponential reaching term is dynamically adjusted by the absolute value of the sliding mode switching function, enabling the reaching law to operate in two different modes throughout the entire convergence process of the system state. Moreover, the introduction of scaling coefficient c compensates for the performance degradation caused by variations in the range of sliding mode surfaces (SMSs) in different systems. The proposed IFPRL not only effectively mitigates the inherent chattering issue, it also expedites the rate at which the system state converges to its SMS. On this basis, both the NTSMO for rotor position observation and the NTSMC for speed closed-loop control are designed by embedding the proposed IFPRL into the framework of non-singular terminal sliding mode control theory. Finally, the effectiveness of the proposed method is validated through numerical simulations and experimental tests. Experimental results demonstrate that the proposed IFPRL-based NTSMC + NTSMO scheme reduces the root mean square error (RMSE) of speed control by 2.7% relative to the traditional SMC + SMO method. The proposed method realizes reliable sensorless speed control for PMSMs and exhibits superior dynamic response, higher control accuracy, and stronger robustness against disturbances. Full article
(This article belongs to the Special Issue Novel Sensing Methods in Advanced Manufacturing Systems)
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21 pages, 5869 KB  
Article
Adaptive Fractional-Order Sliding-Mode Control with Extended State Observer for Autonomous Underwater Vehicles Under Uncertain Disturbances
by Nanmu Hui, Changjin Dong, Baoju Wu, Binbin Tu, Yan Huo and Zehao Wang
Fractal Fract. 2026, 10(6), 398; https://doi.org/10.3390/fractalfract10060398 - 10 Jun 2026
Viewed by 159
Abstract
In this paper, a composite control framework integrating feedback linearization, an extended state observer, and an adaptive fractional-order sliding-mode controller is presented for autonomous underwater vehicles operating under uncertain hydrodynamics and external disturbances. The proposed algorithm, named adaptive fractional-order sliding-mode control with extended [...] Read more.
In this paper, a composite control framework integrating feedback linearization, an extended state observer, and an adaptive fractional-order sliding-mode controller is presented for autonomous underwater vehicles operating under uncertain hydrodynamics and external disturbances. The proposed algorithm, named adaptive fractional-order sliding-mode control with extended state observer, aims to enhance trajectory-tracking accuracy, disturbance rejection, and robustness against model uncertainties beyond what is offered by conventional active disturbance rejection control and integer-order sliding-mode control. First, a fractional-order sliding surface with an extended state observer is introduced to estimate and compensate lumped disturbances, where the fractional operator provides intrinsic filtering and memory effects to reduce chattering. Second, an adaptive exponential reaching law with smooth switching is formulated to overcome the trade-off between convergence speed and chattering, and a Levant differentiator is employed for sensorless velocity estimation. Finally, the uniform ultimate boundedness of the closed-loop system is proved via Lyapunov stability theory. Comparative simulation studies on step, sinusoidal, and circular trajectories under external disturbances, measurement noise, and 50% parametric uncertainties demonstrate that the proposed controller achieves zero overshoot, suppresses position fluctuations by 97%, and reduces root mean square tracking errors by 38–70% relative to conventional methods, confirming its superior performance. Full article
(This article belongs to the Special Issue Advances in Fractional-Order Control for Nonlinear Systems)
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20 pages, 3900 KB  
Article
Improved Terminal Integral Sliding Mode Adaptive Disturbance Rejection Control Method for UAV SPMSM
by Mingyuan Hu, Huaimiao Zhu, Changning Wei, Lei Zhang, Haoran Wei, Yaqing Gu, Bo Gao, Yaohua Ma and Dongjun Zhang
Machines 2026, 14(6), 667; https://doi.org/10.3390/machines14060667 - 8 Jun 2026
Viewed by 160
Abstract
High-performance control of surface-mounted permanent magnet synchronous motors (SPMSMs) is critical for unmanned aerial vehicle (UAV) rotor servo systems, which demand fast dynamic response, high steady-state accuracy, and strong robustness against complex disturbances. However, conventional sliding mode control (SMC) methods often suffer from [...] Read more.
High-performance control of surface-mounted permanent magnet synchronous motors (SPMSMs) is critical for unmanned aerial vehicle (UAV) rotor servo systems, which demand fast dynamic response, high steady-state accuracy, and strong robustness against complex disturbances. However, conventional sliding mode control (SMC) methods often suffer from inherent issues like integral windup, persistent chattering, and sensitivity to parameter variations, limiting their effectiveness in such challenging applications. To address these limitations, this paper proposes a novel composite control strategy. The method integrates an improved terminal integral sliding mode controller (ITISMC) with an adaptive super-twisting reaching law (ADSTA) and a terminal integral sliding mode observer (TISMO). The key innovations include: (1) a redesigned sliding surface incorporating a smooth nonlinear function to suppress chattering and a variable-gain integral term to mitigate integral windup; (2) an adaptive reaching law that dynamically adjusts its gains based on the system state to balance convergence speed and chattering suppression; and (3) a disturbance observer that provides real-time estimation and feedforward compensation of total disturbances, significantly enhancing robustness. The proposed ITISMC-ADSTA-TISMO strategy was implemented and validated on a TMS320F28379D DSP-based experimental platform. Comparative results demonstrate its superiority over benchmark methods (e.g., SMC-STA). Key achievements include a rapid no-load startup time of 0.45 s, high steady-state precision with speed fluctuations suppressed to only 3 rpm, and superior disturbance rejection capability under sudden load changes, sinusoidal disturbances, and parameter perturbations. The method also yields favorable q-axis current response. These results confirm that the proposed strategy offers a high-performance, practical solution for advanced UAV servo control systems. Full article
(This article belongs to the Section Electrical Machines and Drives)
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30 pages, 10049 KB  
Article
Three-Dimensional Integrated Guidance and Control Design with Terminal Angle and Attitude Angle Constraints
by Qi Wang, Zhe Hu, Tianyi Wang, Shusen Yuan, Lei Zhang and Wenjun Yi
Aerospace 2026, 13(6), 534; https://doi.org/10.3390/aerospace13060534 - 8 Jun 2026
Viewed by 155
Abstract
To address the limitations of existing sliding mode-based integrated guidance and control (IGC) schemes, such as chattering, input saturation, and insufficient robustness, this paper proposes a three-dimensional IGC design method incorporating both terminal angle and attitude angle constraints. First, a control-oriented six-degrees-of-freedom model [...] Read more.
To address the limitations of existing sliding mode-based integrated guidance and control (IGC) schemes, such as chattering, input saturation, and insufficient robustness, this paper proposes a three-dimensional IGC design method incorporating both terminal angle and attitude angle constraints. First, a control-oriented six-degrees-of-freedom model is established based on three-dimensional relative motion and vehicle dynamics, and the control objectives for maneuvering target interception under multiple constraints are clarified. Subsequently, a finite-time terminal sliding mode guidance law based on time-to-go (TGO) is integrated with dynamic surface control to construct the IGC framework. In this design, command filters are introduced to overcome the “explosion of complexity”, while amplitude saturation functions are employed to constrain system states and control inputs. Meanwhile, a generalized super-twisting extended state observer (GSTESO) is incorporated to estimate and compensate for lumped uncertainties in the system. Finally, by combining Lyapunov stability theory with an integral barrier Lyapunov (IBL) function, it is proven that the closed-loop system is uniformly ultimately bounded and satisfies the terminal angle constraints. Comparative simulations under multiple disturbance scenarios demonstrate that the proposed method meets the accuracy requirements in terms of miss distance and LOS angle error. Moreover, it alleviates high-frequency chattering and prevents control-input saturation, showing improved robustness and disturbance rejection capability compared with the baseline methods. Therefore, the proposed approach provides a valuable reference for engineering applications of three-dimensional IGC in maneuvering target interception. Full article
(This article belongs to the Section Aeronautics)
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24 pages, 7485 KB  
Article
Prescribed-Time Trajectory Tracking and Collision Avoidance of Unmanned Surface Vehicles for Maritime Sports Assistance
by Zhanheng Xie, Lei Liu and Xiaosong Li
Drones 2026, 10(6), 441; https://doi.org/10.3390/drones10060441 - 4 Jun 2026
Viewed by 220
Abstract
This paper investigates trajectory tracking and collision-avoidance problems for unmanned surface vehicles (USVs) in maritime sports support scenarios. These tasks require accurate tracking, disturbance rejection, safe motion around static and moving obstacles, and predictable transient performance within task-level time constraints. To address these [...] Read more.
This paper investigates trajectory tracking and collision-avoidance problems for unmanned surface vehicles (USVs) in maritime sports support scenarios. These tasks require accurate tracking, disturbance rejection, safe motion around static and moving obstacles, and predictable transient performance within task-level time constraints. To address these requirements, an adaptive predefined-time sliding mode control (APTSMC) strategy is formulated for the considered CyberShip II-based USV tracking error system. A predefined-time sliding surface and reaching law are used to provide an explicit convergence-time design parameter for the nominal tracking subsystem, while an adaptive compensation mechanism estimates the unknown bound of lumped disturbances without requiring prior knowledge. To support collision avoidance, a velocity-modulated artificial potential field correction is incorporated as a reactive avoidance layer. The modulation term strengthens repulsion when the USV approaches an obstacle and reduces unnecessary deviation when the relative motion is safe. Numerical results in a constructed maritime sports boundary-tracking simulation scenario with multiple static and moving obstacles further demonstrate the potential effectiveness of the integrated framework in balancing tracking accuracy and collision avoidance safety. Full article
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20 pages, 20044 KB  
Article
Study on the Polishing Mechanism of Composite Magnetic Field-Controlled Internal Flow Channels in Additive Manufacturing
by Hao Li, Rui Wang, Jinxu Zhang, Suhuan Guo, Guosheng Su, Jin Du, Binxun Li, Peirong Zhang, Yan Xia and Yujing Sun
Materials 2026, 19(11), 2390; https://doi.org/10.3390/ma19112390 - 3 Jun 2026
Viewed by 237
Abstract
Surface defects in additively manufactured internal channels limit their practical applications. Conventional post-processing methods suffer from limited accessibility and a tendency toward over-polishing, whereas magnetic abrasive finishing (MAF) offers high adaptability and precise process controllability. This study systematically investigates the material removal mechanisms [...] Read more.
Surface defects in additively manufactured internal channels limit their practical applications. Conventional post-processing methods suffer from limited accessibility and a tendency toward over-polishing, whereas magnetic abrasive finishing (MAF) offers high adaptability and precise process controllability. This study systematically investigates the material removal mechanisms in magnetic abrasive polishing and clarifies the distinctions and transitions between two-body and three-body wear modes. Based on these findings, a rolling removal model grounded in rough surface contact theory and a sliding removal model incorporating correction factors are established. Experiments were conducted on AlSi10Mg internal channels fabricated via selective laser melting (SLM) using a composite magnetic field polishing apparatus. The results verify the accuracy of the proposed models and demonstrate that the process effectively reduces surface defects and surface roughness. Although some deviations arise from model idealization and non-uniform magnetic field distribution, this study establishes a systematic theoretical framework for material removal in additively manufactured complex internal channels. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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21 pages, 6121 KB  
Article
Predefined-Time Sliding Mode Control of Robotic Manipulators via Artificial Delay Feedback and Reinforcement Learning
by Lei Zhang, Jianli Wang, Jialong Wang, Jintong Lu and Peng Li
Sensors 2026, 26(11), 3543; https://doi.org/10.3390/s26113543 - 3 Jun 2026
Viewed by 228
Abstract
To address the rigid temporal constraints and high-precision trajectory tracking requirements in modern industrial automation (e.g., high-speed pick-and-place or collaborative assembly), this paper proposes a novel composite control strategy for robotic manipulators that integrates Actor–Critic reinforcement learning with predefined-time sliding mode control (PTC-RLC). [...] Read more.
To address the rigid temporal constraints and high-precision trajectory tracking requirements in modern industrial automation (e.g., high-speed pick-and-place or collaborative assembly), this paper proposes a novel composite control strategy for robotic manipulators that integrates Actor–Critic reinforcement learning with predefined-time sliding mode control (PTC-RLC). Existing predefined-time control (PTC) schemes usually rely on excessively large switching gains when dealing with strong disturbances, which easily triggers severe chattering in the system’s actuators and degrades dynamic performance. To this end, a novel predefined-time sliding surface based on artificial delay feedback is designed, ensuring that the position tracking error can strictly converge within a user-explicitly set time Tc regardless of the system’s initial states, thereby significantly enhancing temporal determinism. Meanwhile, a reinforcement learning agent based on the Actor–Critic architecture is constructed to approximate and dynamically compensate for the system’s lumped unknown dynamics and external disturbances online, minimizing the control law’s reliance on large robust gains. Based on Lyapunov stability theory, the semi-global uniform ultimate boundedness of the closed-loop system is strictly proved. Numerical simulation results demonstrate that under severe operating conditions with parameter mismatches and time-varying disturbances, the proposed control strategy not only achieves high-precision and singularity-free trajectory tracking within the predefined time, but also effectively suppresses high-frequency chattering phenomena compared to the traditional non-singular terminal sliding mode control (NTSMC), outputting a smoother control torque and demonstrating strong potential for practical engineering implementations. Full article
(This article belongs to the Section Sensors and Robotics)
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27 pages, 5867 KB  
Article
Fixed-Time Adaptive Sliding Mode Disturbance Observer-Based Nonsingular Fixed-Time Terminal Sliding Mode Control for Uncertain Space Robot with External Disturbance
by Yanzhe Yang, Zhiping Chen, An Zhu, Xiaodong Fu and Haiping Ai
Aerospace 2026, 13(6), 509; https://doi.org/10.3390/aerospace13060509 - 30 May 2026
Viewed by 196
Abstract
In this paper, a nonsingular fixed-time terminal sliding mode control (NFTSMC) strategy based on a fixed-time adaptive sliding mode disturbance observer (FASMDOB) is proposed for a space robot in the presence of dynamic uncertainties and external disturbance. Firstly, based on fixed-time theory, a [...] Read more.
In this paper, a nonsingular fixed-time terminal sliding mode control (NFTSMC) strategy based on a fixed-time adaptive sliding mode disturbance observer (FASMDOB) is proposed for a space robot in the presence of dynamic uncertainties and external disturbance. Firstly, based on fixed-time theory, a novel FASMDOB is designed to mitigate the impacts of the lumped disturbance including dynamic uncertainties and external disturbance, improving the robustness of the control system and utilizing an adaptive technique to reduce chattering. Additionally, compared to finite-time disturbance observers (FTDOB), FASMDOB converges estimation errors to zero within a fixed time, regardless of the information about the initial states of the system. Next, a nonsingular fixed-time terminal sliding mode (NFTSM) surface is developed for the following control system design. By replacing the high-order fractional term with a piecewise function, the singularity problem in conventional terminal sliding mode control is effectively avoided. Combining FASMDOB and NFTSM surface, a FASMDOB-based NFTSMC strategy is developed, which guarantees the fixed-time convergence of the sliding mode surface and tracking errors. Notably, the proposed NFTSMC method utilizes the arctangent function to construct the reaching law, improving the performance of the control system. Lastly, based on Lyapunov theory, the fixed-time stability of the proposed control system is rigorously proven. With several comparative simulations being conducted, the feasibility and effectiveness of the proposed FASMDOB-based NFTSMC strategy are verified and highlighted. Full article
(This article belongs to the Special Issue Advanced Spacecraft/Satellite Technologies (2nd Edition))
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