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Search Results (1,167)

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Keywords = size of holes

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10 pages, 1588 KiB  
Article
385 nm AlGaN Near-Ultraviolet Micro Light-Emitting Diode Arrays with WPE 30.18% Realized Using an AlN-Inserted Hole Spreading Enhancement S Electron Blocking Layer
by Qi Nan, Shuhan Zhang, Jiahao Yao, Yun Zhang, Hui Ding, Qian Fan, Xianfeng Ni and Xing Gu
Coatings 2025, 15(8), 910; https://doi.org/10.3390/coatings15080910 (registering DOI) - 3 Aug 2025
Viewed by 122
Abstract
In this work, we demonstrate high-efficiency 385 nm AlGaN-based near-ultraviolet micro light emitting diode (NUV-Micro LED) arrays. The epi structure is prepared using a novel AlN-inserted superlattice electrical blocking layer which enhances hole spreading in the p-type region significantly. The NUV-Micro LED arrays [...] Read more.
In this work, we demonstrate high-efficiency 385 nm AlGaN-based near-ultraviolet micro light emitting diode (NUV-Micro LED) arrays. The epi structure is prepared using a novel AlN-inserted superlattice electrical blocking layer which enhances hole spreading in the p-type region significantly. The NUV-Micro LED arrays in this work comprise 228 chips in parallel with wavelengths at 385 nm, and each single chip size is 15 × 30 μm2. Compared with conventional bulk AlGaN-based EBL structures, the NUV-Micro LED arrays that implemented the new hole spreading enhanced superlattice electrical blocking layer (HSESL-EBL) structure proposed in this work had a remarkable increase in light output power (LOP) at current density, increasing the range down from 0.02 A/cm2 to as high as 97 A/cm2. The array’s light output power is increased up to 1540% at the lowest current density 0.02 A/cm2, and up to 58% at the highest current density 97 A/cm2, measured under room temperature (RT); consequently, the WPE is increased from 13.4% to a maximum of 30.18%. This AlN-inserted HESEL-EBL design significantly enhances both the lateral expansion efficiency and the hole injection efficiency into the multi quantum well (MQW) in the arrays, improving the concentration distribution of the holes in MQW while maintaining good suppression of electron leakage. The array’s efficiency droop has also been greatly reduced. Full article
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19 pages, 1760 KiB  
Review
An Insight into Current and Novel Treatment Practices for Refractory Full-Thickness Macular Hole
by Chin Sheng Teoh
J. Clin. Transl. Ophthalmol. 2025, 3(3), 15; https://doi.org/10.3390/jcto3030015 - 1 Aug 2025
Viewed by 172
Abstract
Refractory full-thickness macular holes (rFTMHs) present a significant challenge in vitreoretinal surgery, with reported incidence rates of 4.2–11.2% following standard vitrectomy with internal limiting membrane (ILM) peeling and gas tamponade. Risk factors include large hole size (>400 µm), chronicity (>6 months), high myopia, [...] Read more.
Refractory full-thickness macular holes (rFTMHs) present a significant challenge in vitreoretinal surgery, with reported incidence rates of 4.2–11.2% following standard vitrectomy with internal limiting membrane (ILM) peeling and gas tamponade. Risk factors include large hole size (>400 µm), chronicity (>6 months), high myopia, incomplete ILM peeling, and post-operative noncompliance. Multiple surgical techniques exist, though comparative evidence remains limited. Current options include the inverted ILM flap technique, autologous ILM transplantation (free flap or plug), lens capsular flap transplantation (autologous or allogenic), preserved human amniotic membrane transplantation, macular subretinal fluid injection, macular fibrin plug with autologous platelet concentrates, and autologous retinal transplantation. Closure rates range from 57.1% to 100%, with selection depending on hole size, residual ILM, patient posturing ability, etc. For non-posturing patients, fibrin plugs are preferred. Residual ILM cases may benefit from extended peeling or flap techniques, while large holes often require scaffold-based (lens capsule, amniotic membrane) or fibrin plug approaches. Pseudophakic patients should avoid posterior capsular flaps due to lower success rates. Despite promising outcomes, the lack of randomized trials necessitates further research to establish evidence-based guidelines. Personalized surgical planning, considering anatomical and functional goals, remains crucial in optimizing visual recovery in rFTMHs. Full article
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21 pages, 12325 KiB  
Article
Inspection of Damaged Composite Structures with Active Thermography and Digital Shearography
by João Queirós, Hernâni Lopes, Luís Mourão and Viriato dos Santos
J. Compos. Sci. 2025, 9(8), 398; https://doi.org/10.3390/jcs9080398 - 1 Aug 2025
Viewed by 204
Abstract
This study comprehensively compares the performance of two non-destructive testing (NDT) techniques—active thermography (AT) and digital shearography (DS)—for identifying various damage types in composite structures. Three distinct composite specimens were inspected: a carbon-fiber-reinforced polymer (CFRP) plate with flat-bottom holes, an aluminum honeycomb core [...] Read more.
This study comprehensively compares the performance of two non-destructive testing (NDT) techniques—active thermography (AT) and digital shearography (DS)—for identifying various damage types in composite structures. Three distinct composite specimens were inspected: a carbon-fiber-reinforced polymer (CFRP) plate with flat-bottom holes, an aluminum honeycomb core sandwich plate with a circular skin-core disbond, and a CFRP plate with two low-energy impacts damage. The research highlights the significant role of post-processing methods in enhancing damage detectability. For AT, algorithms such as fast Fourier transform (FFT) for temperature phase extraction and principal component thermography (PCT) for identifying significant temperature components were employed, generally making anomalies brighter and easier to locate and size. For DS, a novel band-pass filtering approach applied to phase maps, followed by summing the filtered maps, remarkably improved the visualization and precision of damage-induced anomalies by suppressing background noise. Qualitative image-based comparisons revealed that DS consistently demonstrated superior performance. The sum of DS filtered phase maps provided more detailed and precise information regarding damage location and size compared to both pulsed thermography (PT) and lock-in thermography (LT) temperature phase and amplitude. Notably, DS effectively identified shallow flat-bottom holes and subtle imperfections that AT struggled to clearly resolve, and it provided a more comprehensive representation of the impacts damage location and extent. This enhanced capability of DS is attributed to the novel phase map filtering approach, which significantly improves damage identification compared to the thermogram post-processing methods used for AT. Full article
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30 pages, 9289 KiB  
Article
Structure of the Secretory Compartments in Goblet Cells in the Colon and Small Intestine
by Alexander A. Mironov, Irina S. Sesorova, Pavel S. Vavilov, Roberto Longoni, Paola Briata, Roberto Gherzi and Galina V. Beznoussenko
Cells 2025, 14(15), 1185; https://doi.org/10.3390/cells14151185 - 31 Jul 2025
Viewed by 162
Abstract
The Golgi of goblet cells represents a specialized machine for mucin glycosylation. This process occurs in a specialized form of the secretory pathway, which remains poorly examined. Here, using high-resolution three-dimensional electron microscopy (EM), EM tomography, serial block face scanning EM (SBF-SEM) and [...] Read more.
The Golgi of goblet cells represents a specialized machine for mucin glycosylation. This process occurs in a specialized form of the secretory pathway, which remains poorly examined. Here, using high-resolution three-dimensional electron microscopy (EM), EM tomography, serial block face scanning EM (SBF-SEM) and immune EM we analyzed the secretory pathway in goblet cells and revealed that COPII-coated buds on the endoplasmic reticulum (ER) are extremely rare. The ERES vesicles with dimensions typical for the COPII-dependent vesicles were not found. The Golgi is formed by a single cisterna organized in a spiral with characteristics of the cycloid surface. This ribbon has a shape of a cup with irregular perforations. The Golgi cup is filled with secretory granules (SGs) containing glycosylated mucins. Their diameter is close to 1 µm. The cup is connected with ER exit sites (ERESs) with temporal bead-like connections, which are observed mostly near the craters observed at the externally located cis surface of the cup. The craters represent conus-like cavities formed by aligned holes of gradually decreasing diameters through the first three Golgi cisternae. These craters are localized directly opposite the ERES. Clusters of the 52 nm vesicles are visible between Golgi cisternae and between SGs. The accumulation of mucin, started in the fourth cisternal layer, induces distensions of the cisternal lumen. The thickness of these distensions gradually increases in size through the next cisternal layers. The spherical distensions are observed at the edges of the Golgi cup, where they fuse with SGs and detach from the cisternae. After the fusion of SGs located just below the apical plasma membrane (APM) with APM, mucus is secreted. The content of this SG becomes less osmiophilic and the excessive surface area of the APM is formed. This membrane is eliminated through the detachment of bubbles filled with another SG and surrounded with a double membrane or by collapse of the empty SG and transformation of the double membrane lacking a visible lumen into multilayered organelles, which move to the cell basis and are secreted into the intercellular space where the processes of dendritic cells are localized. These data are evaluated from the point of view of existing models of intracellular transport. Full article
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10 pages, 2396 KiB  
Communication
Preparation of Permeable Porous Alumina Ceramics by Gel Casting Combined with Particle Stacking and Sintering Method
by Zhe Cheng, Yuanqing Chen, Zhenping Wu and Yang Liu
Materials 2025, 18(15), 3463; https://doi.org/10.3390/ma18153463 - 24 Jul 2025
Viewed by 277
Abstract
Porous ceramics have been widely used in various fields. In this paper, porous ceramics with through-hole structures were prepared using a novel and eco-friendly gel casting method with carrageenan as the gelling agent. Especially, the idea of large size particle stacking is introduced [...] Read more.
Porous ceramics have been widely used in various fields. In this paper, porous ceramics with through-hole structures were prepared using a novel and eco-friendly gel casting method with carrageenan as the gelling agent. Especially, the idea of large size particle stacking is introduced into the gel casting process. By introducing large size alumina aggregates as raw materials, and small size micropowders as filling materials, micropores were directly formed after the green body was sintered. To tune the pore size, pore structure, gas permeability, the strength of the final porous ceramics, the components of the raw materials including the alumina aggregates, the filling materials, and sintering additives in the slurry were precisely designed. Porous Al2O3-based ceramics with high gas permeability, high flexural strength, and moderate porosity were finally obtained. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
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20 pages, 5786 KiB  
Article
Effect of Hole Diameter on Failure Load and Deformation Modes in Axially Compressed CFRP Laminates
by Pawel Wysmulski
Materials 2025, 18(15), 3452; https://doi.org/10.3390/ma18153452 - 23 Jul 2025
Viewed by 319
Abstract
This study presents a detailed analysis of the influence of hole presence and size on the behavior of CFRP composite plates subjected to axial compression. The plates were manufactured by an autoclave method from eight-ply laminate in a symmetrical fiber arrangement [45°/−45°/90°/0°2 [...] Read more.
This study presents a detailed analysis of the influence of hole presence and size on the behavior of CFRP composite plates subjected to axial compression. The plates were manufactured by an autoclave method from eight-ply laminate in a symmetrical fiber arrangement [45°/−45°/90°/0°2/90°/−45°/45°]. Four central hole plates of 0 mm (reference), 2 mm, 4 mm, and 8 mm in diameter were analyzed. Tests were conducted using a Cometech universal testing machine in combination with the ARAMIS digital image correlation (DIC) system, enabling the non-contact measurement of real-time displacements and local deformations in the region of interest. The novel feature of this work was its dual use of independent measurement methods—machine-based and DIC-based—allowing for the assessment of boundary condition effects and grip slippage on failure load accuracy. The experiments were carried out until complete structural failure, enabling a post-critical analysis of material behavior and failure modes for different geometric configurations. The study investigated load–deflection and load–shortening curves, failure mechanisms, and ultimate loads. The results showed that the presence of a hole leads to localized deformation, a change in the failure mode, and a nonlinear reduction in load-carrying capacity—by approximately 30% for the largest hole. These findings provide complementary data for the design of thin-walled composite components with technological openings and serve as a robust reference for numerical model validation. Full article
(This article belongs to the Section Advanced Composites)
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14 pages, 1928 KiB  
Article
Ultraviolet Photocatalytic Performance of ZnO Nanorods Selectively Deposited with Bi2O3 Quantum Dots
by Baohui Lou, Chi Zhang, Xianhao Wu, Ying Liu, Xiangdong Feng, Feipeng Huang, Bowen Zhao and Zhengwang Zhu
Catalysts 2025, 15(7), 695; https://doi.org/10.3390/catal15070695 - 21 Jul 2025
Viewed by 338
Abstract
A strong interaction between Bi3+ and ZnO was used to successfully sensitize ZnO nanorods with quantum dots (QDs) of Bi2O3 through three different strategies. Although the Bi2O3 QDs had similar particle size distributions, their photocatalytic performance [...] Read more.
A strong interaction between Bi3+ and ZnO was used to successfully sensitize ZnO nanorods with quantum dots (QDs) of Bi2O3 through three different strategies. Although the Bi2O3 QDs had similar particle size distributions, their photocatalytic performance varied significantly, prompting the investigation of factors beyond particle size. The study revealed that the photochemical method selectively deposited Bi2O3 QDs onto electron-rich ZnO sites, providing a favorable pathway for efficient electron–hole separation and transfer. Consequently, abundant h+ and ·OH radicals were generated, which effectively degraded Rhodamine B (RhB). As demonstrated in the RhB degradation experiments, the Bi2O3/ZnO nanorod catalyst achieved an 89.3% degradation rate within 120 min, significantly outperforming catalysts with other morphologies. The photoluminescence (PL) and time-resolved photoluminescence (TRPL) results indicated that the Bi2O3/ZnO heterostructure constructed an effective interface to facilitate the spatial separation of photogenerated charge carriers, which effectively prolonged their lifetime. The electron paramagnetic resonance (EPR) results confirmed that the ·OH radicals played a key role in the degradation process. Full article
(This article belongs to the Special Issue Advanced Catalytic Processes for Wastewater Treatment)
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33 pages, 6828 KiB  
Article
Acoustic Characterization of Leakage in Buried Natural Gas Pipelines
by Yongjun Cai, Xiaolong Gu, Xiahua Zhang, Ke Zhang, Huiye Zhang and Zhiyi Xiong
Processes 2025, 13(7), 2274; https://doi.org/10.3390/pr13072274 - 17 Jul 2025
Viewed by 316
Abstract
To address the difficulty of locating small-hole leaks in buried natural gas pipelines, this study conducted a comprehensive theoretical and numerical analysis of the acoustic characteristics associated with such leakage events. A coupled flow–acoustic simulation framework was developed, integrating gas compressibility via the [...] Read more.
To address the difficulty of locating small-hole leaks in buried natural gas pipelines, this study conducted a comprehensive theoretical and numerical analysis of the acoustic characteristics associated with such leakage events. A coupled flow–acoustic simulation framework was developed, integrating gas compressibility via the realizable k-ε and Large Eddy Simulation (LES) turbulence models, the Peng–Robinson equation of state, a broadband noise source model, and the Ffowcs Williams–Hawkings (FW-H) acoustic analogy. The effects of pipeline operating pressure (2–10 MPa), leakage hole diameter (1–6 mm), soil type (sandy, loam, and clay), and leakage orientation on the flow field, acoustic source behavior, and sound field distribution were systematically investigated. The results indicate that the leakage hole size and soil medium exert significant influence on both flow dynamics and acoustic propagation, while the pipeline pressure mainly affects the strength of the acoustic source. The leakage direction was found to have only a minor impact on the overall results. The leakage noise is primarily composed of dipole sources arising from gas–solid interactions and quadrupole sources generated by turbulent flow, with the frequency spectrum concentrated in the low-frequency range of 0–500 Hz. This research elucidates the acoustic characteristics of pipeline leakage under various conditions and provides a theoretical foundation for optimal sensor deployment and accurate localization in buried pipeline leak detection systems. Full article
(This article belongs to the Special Issue Design, Inspection and Repair of Oil and Gas Pipelines)
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21 pages, 9529 KiB  
Article
Development of a Highly Reliable PbS QDs-Based SWIR Photodetector Based on Metal Oxide Electron/Hole Extraction Layer Formation Conditions
by JinBeom Kwon, Yuntae Ha, Suji Choi and Donggeon Jung
Nanomaterials 2025, 15(14), 1107; https://doi.org/10.3390/nano15141107 - 16 Jul 2025
Viewed by 305
Abstract
Recently, with the development of automation technology in various fields, much research has been conducted on infrared photodetectors, which are the core technology of LiDAR sensors. However, most infrared photodetectors are expensive because they use compound semiconductors based on epitaxial processes, and they [...] Read more.
Recently, with the development of automation technology in various fields, much research has been conducted on infrared photodetectors, which are the core technology of LiDAR sensors. However, most infrared photodetectors are expensive because they use compound semiconductors based on epitaxial processes, and they have low safety because they use the near-infrared (NIR) region that can damage the retina. Therefore, they are difficult to apply to automation technologies such as automobiles and factories where humans can be constantly exposed. In contrast, short-wavelength infrared photodetectors based on PbS QDs are actively being developed because they can absorb infrared rays in the eye-safe region by controlling the particle size of QDs and can be easily and inexpensively manufactured through a solution process. However, PbS QDs-based SWIR photodetectors have low chemical stability due to the electron/hole extraction layer processed by the solution process, making it difficult to manufacture them in the form of patterning and arrays. In this study, bulk NiO and ZnO were deposited by sputtering to achieve uniformity and patterning of thin films, and the performance of PbS QDs-based photodetectors was improved by optimizing the thickness and annealing conditions of the thin films. The fabricated photodetector achieved a high response characteristic of 114.3% through optimized band gap and improved transmittance characteristics. Full article
(This article belongs to the Special Issue Quantum Dot Materials and Their Optoelectronic Applications)
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13 pages, 462 KiB  
Article
Electron and Hole Doping Effects on the Magnetic Properties and Band Gap Energy of Ba2FeMoO6 and Sr2FeMoO6
by Angel T. Apostolov, Iliana N. Apostolova and Julia M. Wesselinowa
Molecules 2025, 30(14), 2987; https://doi.org/10.3390/molecules30142987 - 16 Jul 2025
Viewed by 326
Abstract
Using the s-d model and Green’s function theory, we investigated for the first time the electron and hole doping effects on the magnetic and optical properties of the double perovskites Ba2FeMoO6 (BFMO) and Sr2FeMoO6 (SFMO). Our aim [...] Read more.
Using the s-d model and Green’s function theory, we investigated for the first time the electron and hole doping effects on the magnetic and optical properties of the double perovskites Ba2FeMoO6 (BFMO) and Sr2FeMoO6 (SFMO). Our aim was to find the doping ions that lead to an increase in Curie temperature TC. On the basis of a competition mechanism between spin exchange and s-d interactions, we explain at a microscopic level the decrease in magnetization M and band gap energy Eg, as well as the increase in TC of BFMO and SFMO through substitution with rare earth ions at the Ba(Sr) sites. The influence of doping with K at the Ba(Sr) and Co at the Fe sites on the magnetic properties and the band gap is also discussed. A very good qualitative coincidence with the existing experimental data was observed. Moreover, we found that both M and TC decrease with decreasing the size of BFMO and SFMO nanoparticles. Full article
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21 pages, 2578 KiB  
Article
Coverage Hole Recovery in Hybrid Sensor Networks Based on Key Perceptual Intersections for Emergency Communications
by He Li, Shixian Sun, Chuang Dong, Qinglei Qi, Cong Zhao, Zufeng Fu, Peng Yu and Jiajia Liu
Sensors 2025, 25(13), 4217; https://doi.org/10.3390/s25134217 - 6 Jul 2025
Viewed by 350
Abstract
Wireless sensor networks (WSNs) have found extensive applications in a variety of fields, including military surveillance, wildlife monitoring, industrial process monitoring, and more. The gradual energy depletion of sensor nodes with limited battery energy leads to the dysfunction of some of the nodes, [...] Read more.
Wireless sensor networks (WSNs) have found extensive applications in a variety of fields, including military surveillance, wildlife monitoring, industrial process monitoring, and more. The gradual energy depletion of sensor nodes with limited battery energy leads to the dysfunction of some of the nodes, thus creating coverage holes in the monitored area. Coverage holes can cause the network to fail to deliver high-quality data and can also affect network performance and the quality of service. Therefore, the detection and recovery of coverage holes are major issues in WSNs. In response to these issues, we propose a method for detecting and recovering coverage holes in wireless sensor networks. This method first divides the network into equally sized units, and then selects a representative node for each unit based on two conditions, called an agent. Then, the percentage of each unit covered by nodes can be accurately calculated and holes can be detected. Finally, the holes are recovered using the average of the key perceptual intersections as the initial value of the global optimal point of the particle swarm optimization algorithm. Simulation experiments show that the algorithm proposed in this paper reduces network energy consumption by 6.68%, decreases the distance traveled by mobile nodes by 8.51%, and increases the percentage of network hole recovery by 2.16%, compared with other algorithms. Full article
(This article belongs to the Section Sensor Networks)
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21 pages, 3031 KiB  
Article
Influence and Potential of Additive Manufactured Reference Geometries for Ultrasonic Testing
by Stefan Keuler, Anne Jüngert, Martin Werz and Stefan Weihe
J. Manuf. Mater. Process. 2025, 9(7), 224; https://doi.org/10.3390/jmmp9070224 - 1 Jul 2025
Viewed by 501
Abstract
This study researches and discusses the impact of different manufacturing-induced effects of additive manufacturing (AM), such as anisotropy on sound propagation and attenuation, on the production of test specimens for ultrasonic testing (UT). It was shown that a linear, alternating hatching pattern led [...] Read more.
This study researches and discusses the impact of different manufacturing-induced effects of additive manufacturing (AM), such as anisotropy on sound propagation and attenuation, on the production of test specimens for ultrasonic testing (UT). It was shown that a linear, alternating hatching pattern led to strong anisotropy in sound velocity and attenuation, with a deviation in sound velocity and gain of over 840 m/s and 9 dB, depending on the measuring direction. Furthermore, it was demonstrated that the build direction exhibits distinct acoustic properties. The influence of surface roughness on both the reflector and coupling surfaces was analyzed. It was demonstrated that post-processing of the reflector surface is not necessary, as varying roughness levels did not significantly change the signal amplitude. However, for high frequencies, pre-treatment of the coupling surface can improve sound transmission up to 6 dB at 20 MHz. Finally, the reflection properties of flat bottom holes (FBH) in reference blocks produced by AM and electrical discharge machining (EDM) were compared. The equivalent reflector size (ERS) of the FBH, which refers to the size of an idealized defect with the same ultrasonic reflection behavior as the measured defect, was determined using the distance gain size (DGS) method—a method that uses the relationship between reflector size, scanning depth, and echo amplitude to evaluate defects. The findings suggest that printed FBHs achieve an improved match between the ERS and the actual manufactured reflector size with a deviation of less than 13%, thereby demonstrating the potential for producing standardized test blocks through additive manufacturing. Full article
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21 pages, 472 KiB  
Article
Energy Balancing and Lifetime Extension: A Random Quorum-Based Sink Location Service Scheme for Wireless Sensor Networks
by Yongje Shin, Jeongcheol Lee and Euisin Lee
Sensors 2025, 25(13), 4078; https://doi.org/10.3390/s25134078 - 30 Jun 2025
Viewed by 283
Abstract
Geographic routing is an appealing method for wireless sensor networks, as it routes data packets solely based on nodes’ location information rather than global network topology. A fundamental requirement for geographic routing is that source nodes must know the locations of sink nodes [...] Read more.
Geographic routing is an appealing method for wireless sensor networks, as it routes data packets solely based on nodes’ location information rather than global network topology. A fundamental requirement for geographic routing is that source nodes must know the locations of sink nodes to deliver their data. To efficiently provide sink location information, quorum-based sink location service schemes have been introduced, using crossing points between sink location announcement (SLA) and sink location query (SLQ) quorums. However, existing quorum-based schemes typically construct quorums along fixed paths, causing rapid energy depletion of particular sensor nodes and resulting in shorter network lifetimes, especially in irregular sensor fields. To overcome this limitation, we propose an energy-efficient quorum-based sink location service scheme that extends network lifetime by reducing and balancing sensor nodes’ energy consumption. Specifically, our scheme constructs a quadrilateral-shaped SLA quorum using four randomly selected points, and a line-shaped SLQ quorum defined by two randomly chosen points located inside and outside the SLA quorum, respectively. We also address key issues of the proposed scheme, including network holes, irregular boundaries, multiple sources and sinks, and Base Zone sizing, and present methods to handle them. Simulation results demonstrate that the proposed scheme outperforms existing approaches, achieving approximately 29% lower total energy consumption and 27% higher energy balancing across sensor nodes on average. Full article
(This article belongs to the Special Issue Wireless Sensor Networks: Signal Processing and Communications)
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28 pages, 17221 KiB  
Article
Simulation of Flow Field and Experimental Study on the Electric Discharge Machining of Small Holes in Renewable Dielectrics
by Ruili Wang, Yangjing Zhao, Binghui Dong, Shuo Sun, Na Xiao and Wuyi Ming
Micromachines 2025, 16(7), 767; https://doi.org/10.3390/mi16070767 - 29 Jun 2025
Viewed by 279
Abstract
Vegetable oil is regarded as a medium that can replace kerosene in electrical discharge machining (EDM) hole processing due to its renewability and environmental friendliness. Meanwhile, numerical simulation serves as an effective means to study the behavior of the gap flow field during [...] Read more.
Vegetable oil is regarded as a medium that can replace kerosene in electrical discharge machining (EDM) hole processing due to its renewability and environmental friendliness. Meanwhile, numerical simulation serves as an effective means to study the behavior of the gap flow field during EDM processing. Based on this, this study explored the influence of hole size and different vegetable oil dielectrics (sunflower seed oil, canola oil, and soybean oil) on the movement of electro-corrosion residues in the processing gap. The simulation results demonstrate that the viscosity of the oil affects the escape rate of the particles. In holes of 1 mm and 4 mm of size, the escape rate of canola oil at any time period is superior to that of sunflower seed oil and soybean oil. In a 1 mm hole, its average escape rate reached 19.683%, which was 0.24% and 0.19% higher than that of sunflower seed oil and soybean oil, respectively. Subsequently, experiments were conducted in combination with the simulation results to explore the influence of current, pulse width, and pulse interval on hole processing. This further confirmed the application potential of vegetable oil in electrical discharge micro-hole processing and provided theoretical support and experimental basis for optimizing the green manufacturing process. Full article
(This article belongs to the Section E:Engineering and Technology)
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26 pages, 8949 KiB  
Article
Real-Time Detection of Hole-Type Defects on Industrial Components Using Raspberry Pi 5
by Mehmet Deniz, Ismail Bogrekci and Pinar Demircioglu
Appl. Syst. Innov. 2025, 8(4), 89; https://doi.org/10.3390/asi8040089 - 27 Jun 2025
Viewed by 698
Abstract
In modern manufacturing, ensuring quality control for geometric features is critical, yet detecting anomalies in circular components remains underexplored. This study proposes a real-time defect detection framework for metal parts with holes, optimized for deployment on a Raspberry Pi 5 edge device. We [...] Read more.
In modern manufacturing, ensuring quality control for geometric features is critical, yet detecting anomalies in circular components remains underexplored. This study proposes a real-time defect detection framework for metal parts with holes, optimized for deployment on a Raspberry Pi 5 edge device. We fine-tuned and evaluated three deep learning models ResNet50, EfficientNet-B3, and MobileNetV3-Large on a grayscale image dataset (43,482 samples) containing various hole defects and imbalances. Through extensive data augmentation and class-weighting, the models achieved near-perfect binary classification of defective vs. non-defective parts. Notably, ResNet50 attained 99.98% accuracy (precision 0.9994, recall 1.0000), correctly identifying all defects with only one false alarm. MobileNetV3-Large and EfficientNet-B3 likewise exceeded 99.9% accuracy, with slightly more false positives, but offered advantages in model size or interpretability. Gradient-weighted Class Activation Mapping (Grad-CAM) visualizations confirmed that each network focuses on meaningful geometric features (misaligned or irregular holes) when predicting defects, enhancing explainability. These results demonstrate that lightweight CNNs can reliably detect geometric deviations (e.g., mispositioned or missing holes) in real time. The proposed system significantly improves inline quality assurance by enabling timely, accurate, and interpretable defect detection on low-cost hardware, paving the way for smarter manufacturing inspection. Full article
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