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13 pages, 4097 KB  
Article
28-Day Unconfined Compression Screening and Direct-Shear Response of Cement- and Lime-Stabilized Dredged Clay Modified with Fibers and SBR Latex
by Xiao Fan, Philemon Niyogakiza, Qian Zhai, Jean Claude Sugira, Edson da Graça M. Cumbe, Yiyao Zhu, Ruchen Ma, Tianci Han and Xiangzhao Liu
Sustainability 2026, 18(9), 4462; https://doi.org/10.3390/su18094462 - 1 May 2026
Abstract
Fine-grained dredged clay is difficult to reuse without treatment due to its high water content and weak soil structure. From a sustainability perspective, this limitation poses challenges for the beneficial reuse of dredged materials and often leads to disposal and increased demand for [...] Read more.
Fine-grained dredged clay is difficult to reuse without treatment due to its high water content and weak soil structure. From a sustainability perspective, this limitation poses challenges for the beneficial reuse of dredged materials and often leads to disposal and increased demand for natural resources. In this study, the 28-day mechanical behavior of stabilized dredged clay, treated with cement or lime and modified with coir fiber, polypropylene (PP) fiber, and styrene–butadiene rubber (SBR) latex, was systematically investigated through experimental measurements, with an emphasis on resource-efficient and sustainable ground improvement. The unconfined compressive strength (UCS) results showed that the UCS of dredged clay stabilized with 4% cement was 374 kPa, and this value increased linearly with increasing cement content, reaching 2487 kPa at 16% cement. In contrast, the UCS of dredged clay stabilized with 16% lime was approximately 30% of that achieved with cement at the same dosage, at only 780 kPa, indicating the need to balance mechanical performance with the environmental impact associated with high cement usage and its carbon footprint. In addition, the inclusion of fibers significantly enhanced the UCS of the stabilized soil samples. The experimental results indicate that the UCS of specimens stabilized with 16% cement could be doubled with the addition of fibers, suggesting the potential to achieve target strength with reduced binder content, thereby contributing to a low-carbon and material-efficient design. Among the fibers tested, coir fiber exhibited better performance than PP fiber in improving UCS, highlighting the effectiveness of natural, renewable, and biodegradable materials in sustainable soil stabilization. Furthermore, fiber length also influenced the UCS of the stabilized soil samples. Additionally, the direct shear test results indicated that both fiber content and length played important roles in determining the internal friction angle of the stabilized soil. It was observed that stabilized soil reinforced with 6 mm fibers exhibited a higher internal friction angle compared to that reinforced with 12 mm fibers. These findings provide insights into optimizing material composition for improved mechanical performance while supporting environmentally sustainable and resource-efficient geotechnical practices. Full article
(This article belongs to the Section Sustainability in Geographic Science)
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15 pages, 2851 KB  
Article
Optimization of Dosage for Asphalt Volatile Harmful Gas Inhibitor Using Multi-Response Satisfaction Function and Nonlinear Regression
by Zhiye Liu, Xiaoyu Ren, Wenyao Du, Qinghang Li, Dedong Guo, Meng Xu, Wei Lu, Chiara Riccardi, Mengchen Li and Zouwei Zhong
Materials 2026, 19(9), 1871; https://doi.org/10.3390/ma19091871 - 1 May 2026
Abstract
To achieve synergistic, efficient degradation of volatile, harmful gases in asphalt and to scientifically quantify inhibitor dosage, this study proposes a dosage optimization method that integrates nonlinear regression with a multi-response satisfaction function. Focusing on a proprietary composite volatile gas suppressant, we systematically [...] Read more.
To achieve synergistic, efficient degradation of volatile, harmful gases in asphalt and to scientifically quantify inhibitor dosage, this study proposes a dosage optimization method that integrates nonlinear regression with a multi-response satisfaction function. Focusing on a proprietary composite volatile gas suppressant, we systematically measured the concentration trends of ammonia, nitrogen oxides, sulfur dioxide, and hydrogen sulfide emitted from three asphalt systems: base asphalt, SBS modified asphalt (Styrene-Butadiene-Styrene modified asphalt), and rubber modified asphalt under different suppressant dosages (0%, 0.02%, 0.04%, 0.06%, 0.08%, and 0.10%). First, high-precision prediction models (R2 > 0.95) were established using nonlinear regression to relate different inhibitor dosages to corresponding gas concentrations. Based on a satisfaction function, the multi-objective degradation effects were normalized into a comprehensive satisfaction index, and the optimal dosage was then determined. The results indicate: (1) the constructed models can accurately predict the concentrations of volatile harmful gases at various dosages; (2) the predicted optimal blending ratios vary by asphalt type, specifically 0.082% for base asphalt, 0.079% for SBS modified asphalt, and 0.080% for rubber modified asphalt; and (3) at the optimal blending ratios, all four gases achieve high and balanced degradation levels, resulting in the best overall degradation performance. At the same time, road performance tests confirmed that this blending ratio has no significant negative impact on the high-temperature and low-temperature stability or water stability of the asphalt mixture. Compared with traditional single-factor empirical methods, this approach represents a methodological upgrade from qualitative description to quantitative prediction, and from single-objective comparison to multi-objective synergistic optimization, providing data and theoretical support for the precise, efficient, and engineering-applicable use of asphalt volatile gas inhibitors. Full article
(This article belongs to the Special Issue Material Characterization, Design and Modeling of Asphalt Pavements)
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19 pages, 4292 KB  
Article
Preparation and Characterization of HIR Multi-Layer Abrasion-Resistant Coating for Hydraulic Concrete
by Yu Chen, Quanhong Li, Dongdong Cui, Jihong Zhang, Wei Han and Xizheng Chang
Buildings 2026, 16(9), 1799; https://doi.org/10.3390/buildings16091799 - 1 May 2026
Abstract
Hydraulic concrete suffers severe damage from high-velocity sand-bearing water flow. Traditional single-layer coating materials struggle to simultaneously satisfy the requirements of strong adhesion, high abrasion resistance, and long-term durability. In this study, a functionally graded multilayer composite coating system, designated HIR (Hybrid Epoxy–Interfacial [...] Read more.
Hydraulic concrete suffers severe damage from high-velocity sand-bearing water flow. Traditional single-layer coating materials struggle to simultaneously satisfy the requirements of strong adhesion, high abrasion resistance, and long-term durability. In this study, a functionally graded multilayer composite coating system, designated HIR (Hybrid Epoxy–Interfacial Primer–Rubber), was developed. The HIR system comprises a hybrid acrylic–epoxy resin (HEP) top layer, a modified epoxy-based interfacial primer (EIP), and a sprayed liquid rubber (SLR) middle layer, realizing synergistic enhancement of interfacial bonding, deformation adaptability, and abrasion resistance. The results showed that the HIR achieved an adhesion strength exceeding 2.0 MPa to concrete. The HEP exhibited an elongation at break exceeding 30%, while the SLR showed an elongation at break higher than 1000%. The anti-abrasion strength of the HIR-coated concrete reached 254.35 h/(kg/m2), which is 15 times that of uncoated concrete. Moreover, the coated concrete maintained a relative dynamic elastic modulus above 95% after 300 freeze–thaw cycles. DMA revealed multiple glass transition temperatures in both SLR (24 °C, 101 °C, 137 °C) and HEP (62 °C), enabling effective energy dissipation over a wide temperature range. Through interlayer property matching and synergistic enhancement, the HIR significantly enhances both abrasion resistance and freeze–thaw durability of hydraulic concrete. Full article
(This article belongs to the Topic Advanced Composite Materials)
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18 pages, 10400 KB  
Article
Nanomaterial Composite Compatibilized Rubber–Plastic Elastomer–Asphalt Interface Mechanism and Performance Evaluation
by Tangxin Xie, Zhongming He, Jue Li, Chao Huang, Pengxu Wang and Qiao Zhao
Materials 2026, 19(9), 1857; https://doi.org/10.3390/ma19091857 - 30 Apr 2026
Abstract
Conventional rubber–plastic modified asphalt often suffers from poor compatibility and thermal storage stability, which limits its engineering application. To address this issue, this study proposes a prefabricated nano-reinforced rubber–plastic thermoplastic elastomer (TPE) modification strategy. The specific objective was to comparatively investigate how different [...] Read more.
Conventional rubber–plastic modified asphalt often suffers from poor compatibility and thermal storage stability, which limits its engineering application. To address this issue, this study proposes a prefabricated nano-reinforced rubber–plastic thermoplastic elastomer (TPE) modification strategy. The specific objective was to comparatively investigate how different waste plastic matrices (HDPE, LDPE, and PP) and two representative nano-oxides (ZnO and TiO2) affect the interfacial evolution, storage stability, rutting resistance, fatigue durability, and low-temperature cracking resistance of modified asphalt. The prefabricated nano-reinforced TPE modifier was incorporated into the base asphalt, and its storage stability, interface evolution and multi-scale rheological properties were evaluated. The results show that all modified binders exhibited good thermal storage stability, with softening point differences below 2.5 °C. The enhancement mechanism was mainly governed by physical blending, swelling adsorption, and interfacial synergistic interactions rather than the formation of new chemical functional groups. A clear synergistic matching relationship between plastic type and nanoparticle type was identified. LDPE-based systems showed better phase compatibility and fatigue/low-temperature performance, whereas HDPE-based systems were more favorable with respect to improvement of high-temperature rutting resistance. In addition, ZnO contributed more significantly to storage stability, rutting resistance, and fatigue resistance, while TiO2 was more beneficial for low-temperature crack resistance. These findings provide new insight into the interfacial design of nano-reinforced rubber–plastic modified asphalt and offer guidance for performance-oriented and sustainable pavement materials. Full article
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19 pages, 2283 KB  
Article
Hexagonal-Boron-Nitride-Reinforced Butyl/Chloroprene Rubber Composites for Tire Curing Bladder Applications
by Baran Cetin, Mehmet Durmus Calisir, Ali Kilic and Islam Shyha
Polymers 2026, 18(9), 1112; https://doi.org/10.3390/polym18091112 - 30 Apr 2026
Abstract
This study investigates a thermal management strategy for butyl/chloroprene rubber (IIR/CR) bladder compounds by incorporating hexagonal boron nitride (h-BN) as a thermally conductive filler to enhance heat transfer efficiency. Compounds containing 0, 10, 25, and 33 wt% h-BN were prepared via solution mixing [...] Read more.
This study investigates a thermal management strategy for butyl/chloroprene rubber (IIR/CR) bladder compounds by incorporating hexagonal boron nitride (h-BN) as a thermally conductive filler to enhance heat transfer efficiency. Compounds containing 0, 10, 25, and 33 wt% h-BN were prepared via solution mixing to ensure uniform dispersion and subsequently vulcanized using a hot press. The materials were characterized in terms of morphology, cure behavior using a moving die rheometer (MDR), thermal conductivity, crosslink density, mechanical properties, and dynamic mechanical analysis (DMA). The incorporation of h-BN significantly enhanced thermal performance, nearly doubling the thermal conductivity at 33 wt%. MDR measurements demonstrated that this improved heat transfer capability accelerated the thermal onset of vulcanization, effectively reducing scorch time. Mechanical testing revealed a systematic increase in stiffness at application-relevant low strain levels (25–50%), attributed to hydrodynamic reinforcement, accompanied by a progressive increase in elongation at break. This enhanced extensibility is associated with the presence of lamellar h-BN platelets, which facilitate stress redistribution and promote dynamic chain mobility under deformation. DMA showed that h-BN incorporation increased the storage modulus and intensified the Payne effect, confirming the formation of a robust physical filler network. Overall, the incorporation of h-BN delivers a formulation pathway for energy-efficient tire curing bladders by significantly improving heat transfer efficiency and dimensional stability. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
23 pages, 2411 KB  
Article
Point-Line Conductive Networks via Carbon Black/Multi-Walled Carbon Nanotube Hybrid Fillers and Surfactant Modification in Silicone Rubber Electromagnetic Shielding Composites
by Yunfei Cheng, Yilin Liu, Zhe Chen, Li Liu, Baogang Zhang and Yongtao Qu
Polymers 2026, 18(9), 1093; https://doi.org/10.3390/polym18091093 - 30 Apr 2026
Abstract
Constructing efficient conductive networks in flexible polymer matrices remains a central challenge in electromagnetic interference (EMI) shielding material design. In this work, a ‘point-line’ hybrid filler system combining conductive carbon black (CB) and multi-walled carbon nanotubes (MWCNTs) was incorporated into a silicone rubber [...] Read more.
Constructing efficient conductive networks in flexible polymer matrices remains a central challenge in electromagnetic interference (EMI) shielding material design. In this work, a ‘point-line’ hybrid filler system combining conductive carbon black (CB) and multi-walled carbon nanotubes (MWCNTs) was incorporated into a silicone rubber matrix to systematically engineer the conductive network architecture. By optimising the CB/MWCNT blending ratio, a composite with a tensile strength of 8.5 MPa, elongation at break of 180%, and EMI shielding effectiveness of 50 dB was achieved at a 1:1 weight ratio. Further surface modification of the hybrid fillers using five surfactants, including sodium dodecylbenzene sulfonate (SDBS), cetyltrimethylammonium bromide (CTAB), polyvinylpyrrolidone (PVP), nonylphenol ethoxylate (NPEO), and octylphenol ethoxylate (OPEO), was systematically investigated. OPEO modification was proved the most effective, improving EMI shielding performance to 58 dB while enhancing tensile strength by 11.8% and elongation at break by 50%. These results demonstrate that rational filler hybridisation combined with targeted surfactant modification offers a practical and scalable route to high-performance flexible EMI shielding composites. Full article
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16 pages, 2278 KB  
Article
Seasonal Variability and Environmental Factors Influencing Deposition of Airborne Microplastics in Oxford Mississippi, USA
by Ruojia Li, Kendall Wontor, Boluwatife S. Olubusoye, Taylor Gregory, John Stephen Brewer and James V. Cizdziel
Atmosphere 2026, 17(5), 456; https://doi.org/10.3390/atmos17050456 - 30 Apr 2026
Abstract
Airborne microplastics (MPs) are increasingly recognized as a pervasive pollutant with potential implications for environmental and human health. Despite growing concern, the influence of seasonal dynamics and environmental conditions on MP distribution remains poorly understood. This study investigates the temporal variability and environmental [...] Read more.
Airborne microplastics (MPs) are increasingly recognized as a pervasive pollutant with potential implications for environmental and human health. Despite growing concern, the influence of seasonal dynamics and environmental conditions on MP distribution remains poorly understood. This study investigates the temporal variability and environmental drivers of MPs across outdoor settings, highlighting how factors such as temperature, wind speeds, and precipitation modulate their behaviors. Using a combination of shielded gravitational deposition sampling (Sigma-2) and bulk deposition sampling over four seasons, coupled with μ-FTIR single particle analysis, we quantified MP abundance, size distribution, morphology, and polymer composition across contrasting environments. Deposition fluxes differed between samplers, with bulk samplers yielding 131–1589 MP/m2/d and Sigma-2 samplers yielding 4208–39,126 MP/m2/d. Multivariate analyses indicate that temperature was significantly correlated with MP loading in the Sigma-2 sampler, whereas precipitation effects were not detectable within the temporal resolution of our dataset. Polymer profiles differed between samplers, with Sigma-2 samples enriched in polyamide (PA) and resin-type particles, and bulk samples containing higher proportions of rubber and acrylate. Spherical and irregular particles were the predominant morphologies across both samplers. Together, these findings provide new insights into the environmental controls governing airborne MP deposition and underscore the need for long-term, meteorology-integrated, and methodologically standardized monitoring strategies to improve exposure assessment and inform mitigation efforts. Full article
(This article belongs to the Special Issue Micro- and Nanoplastics in the Atmosphere)
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22 pages, 1283 KB  
Article
Rapid Strength Prediction of HTV Silicone Rubber Composite Insulators Based on Aging Characteristics
by Zhijin Zhang, Yao Shen, Shude Jing, Jun Deng, Xingliang Jiang and Yutai Li
Polymers 2026, 18(9), 1084; https://doi.org/10.3390/polym18091084 - 29 Apr 2026
Viewed by 19
Abstract
To investigate the inevitable aging of composite insulators under the coupled effects of electrical, thermal, ice, and fog stresses, as well as to explore their aging mechanisms and residual strength prediction methods, this study collected operational insulator samples from four environmental regions: Tibet, [...] Read more.
To investigate the inevitable aging of composite insulators under the coupled effects of electrical, thermal, ice, and fog stresses, as well as to explore their aging mechanisms and residual strength prediction methods, this study collected operational insulator samples from four environmental regions: Tibet, Yunnan, Hunan Xuefeng Mountain, and Anhui/Chongqing. Mechanical properties, including tensile strength, elongation at break, and shear resistance, were tested. The results indicate that the degradation of mechanical performance in composite insulation components can be attributed to the synergistic interaction of operational environments and material characteristics, with the aging behavior of high-temperature vulcanized (HTV) silicone rubber exhibiting significant non-linearity. Based on existing research, molecular dynamics simulations were employed to construct microstructural models at different aging stages, and it was verified that main chain scission, reduced system density, and changes in the elemental chemical environment during aging are closely related to the degradation of material mechanical properties. Based on hyper-elastic constitutive theory and fracture mechanics, a quantitative method for assessing the comprehensive aging degree was proposed, with “service years” and “operational altitude” as the core dimensions. A negative exponential model was established to describe the strength degradation of silicone rubber materials. This model enables the non-destructive estimation of the residual mechanical strength of in-service insulators in complex regions without power interruption, providing a decision-making framework for grid operation and maintenance. Full article
25 pages, 6892 KB  
Article
Synergistic and Antagonistic Interactions of Zinc Oxide/Magnesium Oxide Activation Systems and Ground Tire Rubber on the Properties of Styrene–Butadiene Rubber-Based Composites
by Samara Araújo Kawall, Nuelson Carlitos Gomes, Diego Silva de Melo, Dener da Silva Souza, Ricardo Henrique dos Santos, Naiara Lima Costa, Camila Liendra Rausis Hiranobe, Elmer Mateus Gennaro, Flávio Camargo Cabrera, Michael Jones da Silva, Leandro Ferreira Pinto, Erivaldo Antonio da Silva, Carlos Toshiyuki Hiranobe and Renivaldo José dos Santos
J. Compos. Sci. 2026, 10(5), 237; https://doi.org/10.3390/jcs10050237 - 29 Apr 2026
Viewed by 45
Abstract
This study evaluated the partial and total replacement of zinc oxide (ZnO) with magnesium oxide (MgO) in styrene–butadiene rubber (SBR) composites, as well as the incorporation of ground tire rubber (GTR), aiming to develop more sustainable elastomer formulations. Ten formulations were prepared with [...] Read more.
This study evaluated the partial and total replacement of zinc oxide (ZnO) with magnesium oxide (MgO) in styrene–butadiene rubber (SBR) composites, as well as the incorporation of ground tire rubber (GTR), aiming to develop more sustainable elastomer formulations. Ten formulations were prepared with varying ZnO/MgO ratios (100/0 to 0/100), with and without 20 phr of GTR. The composites were characterized by particle size distribution, morphology, rheometric behavior, density, crosslink density, mechanical properties, abrasion resistance, compression behavior, and thermo-oxidative aging. The results showed that hybrid ZnO/MgO activation systems exhibited a synergistic effect, enhancing vulcanization kinetics and mechanical performance compared to single-activator systems. Total replacement of ZnO by MgO was less effective, leading to reduced crosslink density and inferior properties. The addition of GTR increased compound viscosity and altered morphology but improved abrasion and compression resistance without significantly affecting tensile strength. Aging tests indicated good thermal stability, with maintenance or improvement of tensile properties due to post-curing effects. Overall, the combination of reduced ZnO content with MgO and GTR represents a viable approach for producing SBR composites with adequate performance and lower environmental impact. Full article
(This article belongs to the Section Polymer Composites)
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19 pages, 4439 KB  
Article
Multi-Dimensional Filler Design for Enhanced Thermal Conductivity and Tunable Dielectric Properties in Natural Rubber Composites
by Yu Li, Qihan Cui, Yining Wang, Yuanqin Gao, Xianhua Hu, Xueqing Liu, Yumin Xia, Lan Cao and Yuwei Chen
Polymers 2026, 18(9), 1074; https://doi.org/10.3390/polym18091074 - 29 Apr 2026
Viewed by 143
Abstract
Modern electronics demand materials that simultaneously manage heat and provide electromagnetic responses due to high integration and multifunctionality. Therefore, polymer composites with high thermal conductivity and tunable dielectric properties are critical for next-generation electronic devices. Here, natural rubber (NR) was engineered with multi-dimensional [...] Read more.
Modern electronics demand materials that simultaneously manage heat and provide electromagnetic responses due to high integration and multifunctionality. Therefore, polymer composites with high thermal conductivity and tunable dielectric properties are critical for next-generation electronic devices. Here, natural rubber (NR) was engineered with multi-dimensional fillers—hexagonal boron nitride (h-BN), halloysite nanotubes (HNTs), poly(3-hydroxybutyrate-co-4-hydroxyvalerate) (P34HB), and multi-walled carbon nanotubes (MWCNTs)—to systematically tailor thermal, dielectric, and mechanical properties. Synergistic combinations of h-BN and MWCNTs form an effective three-dimensional thermal network, while HNTs and MWCNTs generate highly effective phonon pathways, achieving a peak thermal conductivity of 0.287 W/(m·K). Dielectric tunability is enabled via percolating h-BN/MWCNT networks, where interfacial polarization allows broad-frequency modulation of the dielectric constant. MWCNTs also regulate curing behavior and provide mechanical reinforcement. In contrast, phase separation between P34HB and NR disrupts the filler network, enabling good electrical insulation while retaining partial thermal pathways, whereas weak interfacial bonding in HNT/MWCNT composites constrains mechanical enhancement. This study demonstrates a systematic multi-dimensional filler strategy enabling tunable thermal and dielectric properties in NR composites and provides a versatile platform for multifunctional polymer materials in flexible and wearable devices. Full article
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39 pages, 44033 KB  
Article
Valorization of Multi-Waste Materials in Eco-Friendly Engineered Cementitious Composites
by Rabie A. M. Amnisi, Mohamed E. El-Zoughiby, Basem S. Abdelwahed and Osama Youssf
Infrastructures 2026, 11(5), 149; https://doi.org/10.3390/infrastructures11050149 - 28 Apr 2026
Viewed by 81
Abstract
Engineered cementitious composite (ECC) is an advanced material known for its superior flexibility, high durability, and crack resistance, making it ideal for a variety of structural applications. However, it uses cement at a rate of 2–3 times more than conventional concrete which raises [...] Read more.
Engineered cementitious composite (ECC) is an advanced material known for its superior flexibility, high durability, and crack resistance, making it ideal for a variety of structural applications. However, it uses cement at a rate of 2–3 times more than conventional concrete which raises environmental concerns. This study focused on the production of eco-friendly ECC by incorporating various waste materials as partial cement and sand substitutes. Cement kiln dust (CKD), ceramic powder waste (CPW), and eggshell waste (ESW) were used as partial substitutes for cement in doses of 10% and 20%. Crumb rubber (CR) was used as a partial substitute for sand in doses of 25, 50, 75, and 100%. Chemical treatments using sodium hydroxide, sodium silicate, and a mix of both of them were carried out for the CR in the production of the proposed ECC. Physical treatment using the same cement substitute materials (CKD, CP and ESP) was also carried out for the CR. The effect of fiber type—such as basalt fibers (BF), polypropylene fibers (PPF), and steel fibers (StF)—on the performance of ECC was also investigated. Slump, compressive strength, uniaxial tensile strength, flexural strength, and sorptivity were the measured properties for the proposed ECC. Microstructure analyses were also conducted on some selected ECC mixtures. Among the tested mixtures, the results showed that replacing 10% of the cement with CKD improved the compressive strength by up to 22.6% and the tensile strength by up to 18.3%. Using 50% untreated CR reduced compressive and tensile strength by 32.8% and 28.1%, respectively, compared to the control ECC. The physical treatment of CR using CKD improved the compressive strength by up to 12.7% and the tensile strength by up to 3.2% compared to untreated CR. The microstructure analyses revealed an improvement in fiber-matrix bonding and a reduction in crack width in the mixtures, especially in the BF and PPF blends. Full article
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13 pages, 1525 KB  
Article
Effects of Prolonged Cryogenic Exposure on the Electrical Degradation of Stator Main Insulation in Wind Turbines
by Zheng Dong, Haitao Hu, Junguo Gao, Mingpeng He, Zhongyi Huang and Yanli Liu
Materials 2026, 19(9), 1675; https://doi.org/10.3390/ma19091675 - 22 Apr 2026
Viewed by 145
Abstract
Epoxy-glass-mica composite materials are widely used as electrical insulating materials in high-voltage rotating machinery due to their layered structure and excellent dielectric properties. Taking the F-class epoxy glass with a small amount of rubber powder mica tape commonly used as the main insulation [...] Read more.
Epoxy-glass-mica composite materials are widely used as electrical insulating materials in high-voltage rotating machinery due to their layered structure and excellent dielectric properties. Taking the F-class epoxy glass with a small amount of rubber powder mica tape commonly used as the main insulation of wind turbine stator coils as the research object, 7-day, 14-day, 21-day, and 28-day low-temperature treatment tests were conducted at −50 °C. The surface morphology and chemical structure changes of the materials were characterized by SEM and FTIR, and the influence laws of low-temperature treatment on the electrical properties of the mica tape insulation materials were systematically studied. The experimental results show that the low-temperature environment will induce microcracks and interface delamination and other structural damages, but no obvious change in the chemical structure of the mica tape was observed. With the extension of the low-temperature treatment time, the electrical properties of the mica tape show a deteriorating trend, and after 28 days of low-temperature treatment, the breakdown field strength of the F-class mica tape decreased by approximately 18.5%, and the volume conductivity overall increased by about two orders of magnitude. This indicates that the microcrack defects induced by low-temperature will lead to an enhanced electrical-thermal coupling effect in the insulation structure, thereby accelerating the degradation process of the insulation material. This reveals the degradation mechanism of wind turbine stator main insulation from “structural damage” to “performance degradation” and then to “insulation aging” under low-temperature conditions, providing a theoretical basis for the design and reliability assessment of insulation systems in wind turbine generators in cold regions. Full article
(This article belongs to the Section Advanced Composites)
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17 pages, 1612 KB  
Article
Co-Pyrolysis of Polyolefins and Silicone Rubber: Effects on Mass Balancing, Product Distribution, and Potential Siloxane Recovery
by Lukas Eigenschink, Wolfgang Eder, Matthias Mastalir, Michael Harasek and Christian Paulik
Polymers 2026, 18(8), 989; https://doi.org/10.3390/polym18080989 - 18 Apr 2026
Viewed by 312
Abstract
Co-pyrolysis of polyolefins (LDPE, PP, PS) mixed with silicone rubber (SR) was investigated using a laboratory-scale pyrolysis apparatus to evaluate product composition, synergistic interactions, and siloxane recovery potential. Synergistic effects were assessed by comparing experimental mass balances and product distributions with calculated values [...] Read more.
Co-pyrolysis of polyolefins (LDPE, PP, PS) mixed with silicone rubber (SR) was investigated using a laboratory-scale pyrolysis apparatus to evaluate product composition, synergistic interactions, and siloxane recovery potential. Synergistic effects were assessed by comparing experimental mass balances and product distributions with calculated values derived from individual polymer pyrolysis. Co-pyrolysis resulted in a reduction in liquid yield and an increase in gaseous products and solid residue compared to calculated values, with liquid yields decreasing by up to ≈15 wt% at high SR content. This shift was accompanied by an enrichment in lighter hydrocarbons in both phases, reaching up to a ≈18% relative increase at high SR content, and by a redistribution towards smaller cyclic siloxanes. Chromatographic analysis confirmed that no new compounds were formed, but the proportion of low molecular weight species increased with silicone content. These effects are attributed to the distinct thermal behavior of the polymers, as silicone rubber does not melt but becomes brittle, allowing molten polyolefins to infiltrate surface cracks and prolong residence time, thereby promoting secondary cracking. Furthermore, recovery of hexamethylcyclotrisiloxane (D3), the primary silicone pyrolysis product, was demonstrated from the liquid co-pyrolysis products via solvent-assisted filtration using ethanol, achieving purities above 99.5% and recovery rates up to ≈75% compared to other possible methods. These findings provide insights into co-pyrolysis behavior and offer a basis for developing strategies for the recovery of siloxane and advanced recycling of mixed polymer waste. Full article
(This article belongs to the Section Polymer Chemistry)
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23 pages, 6460 KB  
Article
Performance Evaluation and Micro-Mechanisms of Composite Asphalt Modified by Desulfurized Rubber Powder and Distinct Waste Plastics
by Dongwei Cao, Mingming Zhang, Rui Zheng, Qidong Su and Wenbo Zhou
Polymers 2026, 18(8), 973; https://doi.org/10.3390/polym18080973 - 16 Apr 2026
Viewed by 223
Abstract
The synergistic utilization of waste plastics and tires in asphalt modification is a highly promising sustainable strategy. However, the differential impacts of distinct plastic molecular architectures on the performance and network evolution of rubber-modified asphalt remain fundamentally unclear. This study systematically investigated the [...] Read more.
The synergistic utilization of waste plastics and tires in asphalt modification is a highly promising sustainable strategy. However, the differential impacts of distinct plastic molecular architectures on the performance and network evolution of rubber-modified asphalt remain fundamentally unclear. This study systematically investigated the physical, rheological, and microstructural properties of composite asphalts modified with desulfurized rubber powder (DRP) and four representative plastics: polyethylene (PE), styrene–isoprene–styrene (SIS), styrene–ethylene–butylene–styrene (SEBS), and styrene–butadiene–styrene (SBS). Furthermore, the pavement performance of the asphalt mixtures prepared via dry and wet methods was comparatively evaluated. Microstructural and spectroscopic analyses revealed that the composite modification was primarily governed by physical blending and swelling. The non-polar, semi-crystalline PE resulted in severe phase separation and extreme low-temperature brittleness. Conversely, the saturated hydrogenated mid-blocks of SEBS endowed the asphalt with the highest high-temperature rutting resistance but severely compromised its low-temperature stress relaxation. Remarkably, SBS interacted synergistically with DRP to form a highly homogeneous and densely interwoven three-dimensional network, thereby achieving an optimal viscoelastic balance, outstanding storage stability, and superior low-temperature ductility. Pavement performance tests further demonstrated that the wet method significantly outperformed the dry method for block copolymers by facilitating sufficient pre-swelling. Overall, the SBS-DRP composite-modified asphalt prepared via the wet method exhibited the most exceptional and balanced comprehensive pavement performance, providing a robust theoretical foundation for the sustainable and high-value recycling of multi-source solid wastes in paving engineering. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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20 pages, 3163 KB  
Article
Effect of “Spatially Confined” Sepiolite on the Processing and Properties of Natural Rubber/Silica Composites Prepared by Latex Compounding Method
by Zhanfeng Hou, Yahe Hou, Qi Chen, Hui Yang, Hongzhen Wang and Zhenxiang Xin
Polymers 2026, 18(8), 962; https://doi.org/10.3390/polym18080962 - 15 Apr 2026
Viewed by 198
Abstract
To address the pronounced self-aggregation of highly loaded silica in the aqueous phase and the substantial filler loss occurring during the flocculation stage of latex compounding, this study introduces disaggregated and activated sepiolite possessing a spatial confinement effect as both a suspension stabilizer [...] Read more.
To address the pronounced self-aggregation of highly loaded silica in the aqueous phase and the substantial filler loss occurring during the flocculation stage of latex compounding, this study introduces disaggregated and activated sepiolite possessing a spatial confinement effect as both a suspension stabilizer and a synergistic reinforcing component. On this basis, a multiscale natural rubber (NR)/silica/sepiolite composite system was constructed via a latex compounding route. Rheological characterization combined with static sedimentation observations revealed that the percolation threshold of the sepiolite is approximately 0.8 wt%. When the sepiolite content exceeds 1.0 wt%, its fibrous morphology enables the formation of a continuous three-dimensional network, which physically constrains silica particles and effectively suppresses their sedimentation and self-aggregation in the aqueous medium. Guided by this percolation behavior, a stable silica/sepiolite hybrid slurry was subsequently wet-mixed with natural rubber latex, and the influence of sepiolite loading on silica retention during flocculation, as well as on the resulting composite properties, was systematically examined. The results demonstrate that incorporation of sepiolite reduces filler loss during flocculation, with the loss rate decreasing from 4.7% to 1.1%. The Payne effect, SEM, dynamic and static mechanical analyses indicate that an appropriate sepiolite dosage promotes dispersion of silica within the rubber matrix while simultaneously strengthening filler–rubber interfacial interactions. Accordingly, tensile and tear strengths are increased from 32.1 to 35.5 MPa and from 92.3 to 133.4 N·mm−1, respectively, while wet skid resistance is preserved and both rolling resistance and wear resistance are further improved. The findings of this work establish a practical and efficient strategy for the wet preparation of high-performance NR/silica composites. Full article
(This article belongs to the Special Issue Dynamic Response and Failure of Polymer Composites)
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