Search Results (28)

This study investigates rim seal flow in axial turbine configurations through a combined experimental–numerical approach, with the objective of identifying sealing-flow conditions that minimize ingestion while limiting aerodynamic losses. Experimental measurements from the University of BATH are used to validate computational methodology, ensuring consistency with established sealing-effectiveness trends. The work places particular emphasis on the influence of computational domain selection and interface treatment, which is shown to strongly affect the prediction of ingestion mechanisms. A key contribution of this study is the systematic assessment of multiple domain configurations, demonstrating that a frozen rotor MRF formulation provides the most reliable steady-state representation of pressure-driven ingress, whereas stationary and non-interface domains tend to overpredict sealing effectiveness. A simplified thin-seal model is also evaluated and found to offer an efficient alternative for global performance predictions. Furthermore, a statistical orifice-based model is introduced to estimate minimum sealing flow for different rim seal geometries, providing a practical engineering tool for purge-flow scaling. The effects of pre-swirl injection are examined and shown to substantially reduce rotor wall shear and moment coefficient, contributing to lower windage losses without significantly modifying sealing characteristics. Unsteady flow features are explored using a harmonic balance method, revealing Kelvin–Helmholtz-type instabilities that drive large-scale structures within the rim seal cavity, particularly near design-speed operation. Finally, results highlight a clear trade-off between sealing-flow rate and turbine isentropic efficiency, underlining the importance of optimized purge-flow management. Full article

Tourmalines from the Anjanabonoina pegmatite field, Central Madagascar, exhibit some of the most complex multi-color zoning patterns known. These tourmalines are also rare because of their unusual Ca- and Li-rich liddicoatite composition. Liddicoatite specimens crystallize in miarolitic pockets in pegmatites, which periodically break open and seal. Multivariate analysis of Laser-Induced Breakdown Spectroscopy (LIBS) spectra of an Anjanabonoina liddicoatite specimen allows evaluation of simultaneous changes in all elements during crystallization. LIBS is an optical emission technique in which photons emitted from a cooling laser plasma are diffracted and recorded as a spectrum. All elements present in the sample at concentrations above their inherent detection limits are represented by peaks in the spectrum. Principal Component Analysis of 123 LIBS spectra acquired in a core-to-rim traverse reveals six major compositional zones that suggest four stages of crystallization, the last three of which begin with the opening of the pocket and mixing of pegmatitic fluids with those from the metasedimentary host rocks. Full article

Significant density ratios arise in a gas turbine due to severe temperature gradients between the hot mainstream gases leaving the combustor and the superposed purge flow injected from the secondary air system. Engineers seek to minimise the ingestion of hot annulus gas through the rim seal at the periphery of the turbine wheel-space to maximise component life while continuing to increase the turbine entry temperature in pursuit of optimised thermodynamic cycle efficiency. The majority of experimental ingestion facilities assess sealing performance at a near-unity purge–mainstream density ratio which negates the impact of this significant contributor to ingestion. This study investigates the impact of the density ratio on the fluid mechanics across the rim seal of a single-stage turbine facility. The results demonstrate that the purge–mainstream density ratio is a crucial consideration when designing the rim seal architecture, particularly with the transition to alternative fuels which have the potential to augment the temperature gradient. A density-affected region at the intermediate superposed purge flows is identified where the non-unity density ratio has the greatest impact on outer cavity swirl and sealing effectiveness. Furthermore, unsteady pressure spectra in this region exhibit a suppression of the low-frequency spectral band as the density ratio is increased, highlighting a causal link between unsteadiness and ingress. Full article

This study deals with the effectiveness of casing-injection for a few squealer tip designs in a turbine stage to mitigate tip leakage penalties. Seventy-two Unsteady Reynolds-Averaged Navier–Stokes (URANS) simulations were conducted. Five factors were examined: number of injection holes, axial position, jet inclination, blowing ratio, and hole diameter. The ideal configuration demonstrated the highest aerodynamic loss reduction compared to the baseline flat tip by 2.66%. The optimal injection scheme was integrated with three tip-rim topologies: complete channel squealer, suction-side partial squealer, and pressure-side partial squealer. The channel squealer enhances the advantageous effects of injection; the injected jets produce a counter-rotating vortex pair that disturbs the tip leakage vortex core, while the cavity formed by the squealer rim captures low-momentum fluid, thus thermally protecting the tip surface. The injection combined with channel squealer had the highest stage isentropic efficiency and the lowest total-pressure loss, thereby validating the synergy between active jet momentum augmentation and passive geometric sealing. The best configuration shows a 2.87% total pressure loss decrement and a 4.49% total-to-total efficiency increment compared to the baseline design. The best configuration not only improved stage efficiency but also achieved a 43.9% decrease in the tip heat transfer coefficient. Full article

The secondary air system plays important roles in gas turbines, such as cooling hot-end components, sealing the rim, and balancing axial forces. In this paper, the flow structure and the heat transfer characteristics of the rotating disk cavity with two inlets and single outlet is studied by CFD (Computational Fluid Dynamics) approach. The effect and mechanism under higher rotational speed and larger mass flow rate are also discussed. The results show that a large-scale vortex is induced by the central inlet jet in the low-radius region of the cavity, while the flow structure in the high-radius region is significantly influenced by rotational speed and flow rate. Increasing the rotational speed generally enhances heat transfer because it amplifies the differential rotational linear velocity between the disk surface and nearby wall flow, consequently thinning the boundary layer. Increasing the mass flow rate enhances heat transfer through two primary mechanisms: firstly, it elevates the turbulence intensity of the near-wall fluid; secondly, the higher radial velocity results in a thinner boundary layer. Full article

As designers push engine efficiency closer to thermodynamic limits, the analysis of flow instabilities developed in a high-pressure turbine (HPT) is crucial to minimizing aerodynamic losses and optimizing secondary air systems. Purge flow, while essential for protecting turbine components from thermal stress, significantly impacts the overall efficiency of the engine and is strictly connected to cavity modes and rim-seal instabilities. This paper presents an experimental investigation of these instabilities in an HPT stage, tested under engine-representative flow conditions in the short-duration turbine rig of the von Karman Institute. As operating conditions significantly influence instability behavior, this study provides valuable insight for future turbine design. Fast-response pressure measurements reveal asynchronous flow instabilities linked to ingress–egress mechanisms, with intensities modulated by the purge rate (PR). The maximum strength is reached at PR = 1.0%, with comparable intensities persisting for higher rates. For lower PRs, the instability diminishes as the cavity becomes unsealed. An analysis based on the cross-power spectral density is applied to quantify the characteristics of the rotating instabilities. The speed of the asynchronous structures exhibits minimal sensitivity to the PR, approximately 65% of the rotor speed. In contrast, the structures’ length scale shows considerable variation, ranging from 11–12 lobes at PR = 1.0% to 14 lobes for PR = 1.74%. The frequency domain analysis reveals a complex modulation of these instabilities and suggests a potential correlation with low-engine-order fluctuations. Full article

This study investigates the time-resolved aerodynamics in the cavity regions of a full-scale, high-speed, low-pressure turbine stage representative of geared turbofan engines. The turbine stage is tested in the von Karman Institute’s short-duration rotating facility at different purge rates (PR) injected through the upstream hub cavity. Spectra from the shroud and downstream hub cavity show perturbations linked to blade passing frequency and rotor speed. Asynchronous flow structures associated with ingress/egress mechanisms are observed in the rim seal of the purged cavity. At 0% PR, the ingress region extends to the entire rim seal, and pressure fluctuations are maximized. At 1% PR, the instability is suppressed and the cavity is sealed. At 0.5%, the rim-seal instability exhibits multiple peaks in the spectra, each corresponding to a state of the instability. Kelvin–Helmholtz instabilities are identified as trigger mechanisms. A novel technique based on the properties of the cross-power spectral density is developed to determine the speed and wavelength of the rotating structures, achieving higher precision than the commonly used cross-correlation method. Moreover, unlike the standard methodology, this approach allows researchers to calculate the structure characteristics for all the instability states. Spectral analysis at the turbine outlet shows that rim-seal-induced instabilities propagate into regions occupied by secondary flows. A methodology is proposed to quantify the magnitude of the induced fluctuations, showing that the interaction with secondary flows amplifies the instability at the stage outlet. Full article

Nowadays, a lot of efforts are being made to increase turbine inlet temperatures (TIT), with the aim of increasing efficiency in aircraft and power generation turbines. Due to the higher temperature level, advanced cooling solutions to preserve material durability are necessary. It is essential to avoid contact between hot gases and the temperature-sensitive components, such as the stator and rotor cavity disks. Modern gas turbine performance optimization centers on reducing leakage and refining sealing systems. The interaction between the main flow and cavity flow in stator/rotor systems has a significant role in loss generation. This study employs Unsteady Reynolds-Averaged Navier–Stokes (URANS) simulations to investigate the unsteady interactions within the stator/rotor cavity of a low-pressure turbine. Numerical results are compared and validated against experimental data obtained in the cavity rig of the University of Genova. The research focuses on the effects of stator/rotor interactions, including wake ingestion from upstream rotor bars and the blocking influence of downstream potential effects on cavity sealing effectiveness. In this paper, a comparison between the zero cooling air flow rate and cavity sealing condition is shown. Special attention is given to unsteady loss mechanisms occurring downstream of the vane row and in areas where the cavity flow re-enters the main channel, showing how cooling flow rates affect these losses. From this study, it can be seen that by increasing the cooling flow rate injected into the cavity, there is an increase in the hub’s passage vortex effect and there is a more intense interaction between the main flow and the cavity flow. These results offer valuable insights into the mechanisms of interaction between the main flow and cavity flow. Full article

In the high-temperature mainstream of gas turbines, there is a rim clearance between the rotor and the stator. A rim seal is to prevent the intrusion of high-temperature gas by spraying cool fluid from the inside of the rim clearance to the outside. In the past research on rim seals, the focus was on the overall performance of the sealing structure, and the flow in the disc cavity was studied more, but the high-radius flow was simplified. In recent years, additional research in the field has focused on more complex sealing structures and high-radius flows, such as the interface between the disk cavity and the mainstream. There is more work to be conducted in this area of research. In this paper, the unsteady numerical simulation of the flow in four different rim sealing geometries is carried out by the URANS method. The flow phenomena and the influence of geometry on the flow are studied. The numerical simulation results are validated with the experimental results. It is found that the fluid in the rim sealing obviously presents two distinct forms and confrontations according to the tangential velocity. The flow in the sealing structure presents obvious circumferential non-uniformity. Compared with the single-axial structure, in the single-radial structure, the mixing area is induced by the radial geometry, and more vortex structures are generated, the mixing process is more intense, and the sealing effect is better. In the double-sealing structure, the inner structure plays the role of a barrier, and the cavity geometry between the two layers has a major influence on the sealing performance. Full article

During the practical operation of gas turbines, relatively cooled air from the compressor and the rim seal is applied in order to prevent mainstream ingestion into the space between the rotor and stator disc cavities, which can prolong the service life of hot components. On the one hand, the purge flow from the rim seal will inevitably interact with the mainstream and result in secondary flow on the endwall. On the other hand, it can also provide an additional cooling effect. In this paper, four rim seal structures, including an original single-tooth seal (ORI), a double-tooth seal (DS), a single-tooth seal with an adverse direction of the coolant purge flow and mainstream (AS) and a double-tooth seal with an adverse direction of the coolant purge flow and mainstream (ASDS), are experimentally and numerically investigated with mass flow ratios of 0.5%, 1.0% and 1.5%. The flow orientation of the coolant from the rim seal is considered as one of the main factors. The pressure-sensitive paint technique is used to experimentally measure the film cooling effectiveness on the endwall, and flow field analysis is conducted via numerical simulations. The results show that the cooling effect decreases in the cases of DS and ASDS. AS and ASDS can achieve a better film cooling performance, especially under a higher mass flow ratio. Furthermore, the structural changes in the rim seal have little impact on the aerodynamic performance. AS and ASDS can both achieve a better aerodynamic and film cooling performance. Full article

Turbine inlet temperatures in advanced gas turbines could be as high as 2000 °C. To prevent ingress of this hot gas into the wheelspace between the stator and rotor disks, whose metals can only handle temperatures up to 850 °C, rim seals and sealing flows are used. This study examines the abilities of large eddy simulation (LES) based on the WALE subgrid model and Reynolds-averaged Navier–Stokes (RANS) based on the SST model in predicting ingress in a rotor–stator configuration with vanes but no blades, a configuration with experimental data for validation. Results were obtained for an operating condition, where the ratio of the external Reynolds number to the rotational Reynolds number is 0.538. At this operating condition, both LES and RANS were found to correctly predict the coefficient of pressure, C_p, located downstream of the vanes and upstream of the seal, but only LES was able to correctly predict the sealing effectiveness. This shows C_p by itself is inadequate in quantifying externally induced ingress. RANS was unable to predict the sealing effectiveness because it significantly under predicted the pressure drop in the hot gas path along the axial direction, especially about the seal region. This affected the pressure difference across the seal in the radial direction, which ultimately drives ingress. Full article

The efficiency assessment of a high-pressure turbine (HPT) stage is complicated by the presence of upstream and downstream purge flows. In fact, the efficiency calculation is often based on mass flow-averaged values of total temperature at the stage inlet and outlet planes. Moreover, the purge flow distribution in the annulus is usually unknown and therefore assumed to be uniform. This paper presents and applies an alternative method to calculate the efficiency of a fully purged HPT stage. Such a definition relies on seed gas concentration measurements at the HPT stage outlet plane to determine the outlet purge flow distribution. After comparing the alternative method to the standard definition (based on the assumption of uniform purge) for the nominal purge case, the efficiency variation between the case with nominal purge and the case without purge is investigated. Full article

The purpose of the paper is to characterize the aerodynamic behavior of a rotor-downstream hub cavity rim seal in a high-pressure turbine (HPT) stage. The experimental data are acquired in the Transonic Test Turbine Facility at the Graz University of Technology: the test setup includes two engine-representative turbine stages (the last HPT stage and first LPT stage), with the intermediate turbine duct in between. All stator-rotor cavities are supplied with purge flows by a secondary air system, which simulates the bleeding air from the compressor stages of the real engine. The HPT downstream hub cavity is provided with wall taps and pitot tubes at different radial and circumferential locations, which allows the performance of steady pressure and seed gas concentration measurements for different purge mass flows and HPT vanes clocking positions. Moreover, miniaturized pressure transducers are adopted to evaluate the unsteady pressure distribution, and an oil flow visualization is performed to retrieve additional information on the wheel space structures. The annulus pressure asymmetry depends on the HPT vane clocking, but this is shown to have negligible impact on the minimum purge mass flow required to seal the cavity. However, the hub pressure profile drives the distribution of the cavity egress in the turbine channel. The unsteady pressure field is dominated by blade-synchronous oscillations. No non-synchronous components with comparable intensity are detected. Full article

In gas turbines, the hot gas exiting the combustor can have temperatures as high as 2000 °C, and some of this hot gas enter into the space between the stator and rotor disks (wheelspace). Since the entering hot gas could damage the disks, its ingestion must be minimized. This is carried out by rim seals and by introducing a cooler flow from the compressor (sealing flow) into the wheelspace. Ingress and egress into rim seals are driven by the stator vanes, the rotor and its rotation, and the rotor blades. This study focuses on the ingress and egress driven by the rotor and its rotation. This is carried out by performing wall-resolved large eddy simulation (LES) around an axial seal in a rotor–stator configuration without vanes and blades. Results obtained show the mechanisms by which the rotor and its rotation induce ingress, egress, and flow trajectories. Kelvin–Helmholtz instability was found to create a wavy shear layer and displacement thickness that produces alternating regions of high and low pressures around the rotor side of the seal. Vortex shedding on the backward-facing side of the seal and its impingement on the rotor side of the seal also produces alternating regions of high and low pressures. The locations of the alternating regions of high and low pressures were found to be statistically stationary and to cause ingress to start on the rotor side of the seal. Vortex shedding and recirculating flow in the seal clearance also cause ingress by entrainment. With the effects of the rotor and its rotation on ingress and egress isolated, this study enables the effects of stator vanes and rotor blades to be assessed. Full article

The loss mechanism of shear and upstream blockage caused by the interaction of the purged flow and ingested gas needs to be systematically studied to optimize the flow near the rim. In order to study the causes and influence factors of blocking and shearing effects and quantify their losses reasonably, the three-dimensional unsteady numerical method validated by the experiment data was adopted to study the turbine with three kinds of sealing structures. The block and shear loss are quantified by integrating the dissipation coefficient in the volume where the specific aerodynamic loss occurs. The result indicated that there was a larger radial velocity and smaller tangential velocity of the purged flow relative to the main flow caused the blocking effect. Therefore, its loss is affected by the seal flow and seal structure. The shear effect is mainly affected by the tangential velocity gradient and the axial velocity gradient near the cavity exit. The contribution of the tangential velocity gradient to shear loss is increased with the enlarged sealing efficiency. Through research, it is clear that increasing the purge flow’s tangential velocity is beneficial to reducing the shear loss and has a positive significance for weakening the blocking effect in the main flow channel. Furthermore, the influence of sealing structure on blocking and shear effect must be particularly considered since both are related to sealing efficiency. Full article