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23 pages, 7257 KiB  
Article
The Development and Statistical Analysis of a Material Strength Database of Existing Italian Prestressed Concrete Bridges
by Michele D’Amato, Antonella Ranaldo, Monica Rosciano, Alessandro Zona, Michele Morici, Laura Gioiella, Fabio Micozzi, Alberto Poeta, Virginio Quaglini, Sara Cattaneo, Dalila Rossi, Carlo Pettorruso, Walter Salvatore, Agnese Natali, Simone Celati, Filippo Ubertini, Ilaria Venanzi, Valentina Giglioni, Laura Ierimonti, Andrea Meoni, Michele Titton, Paola Pannuzzo and Andrea Dall’Astaadd Show full author list remove Hide full author list
Infrastructures 2025, 10(8), 203; https://doi.org/10.3390/infrastructures10080203 (registering DOI) - 2 Aug 2025
Abstract
This paper reports a statistical analysis of a database archiving information on the strengths of the materials in existing Italian bridges having pre- and post-tensioned concrete beams. Data were collected in anonymous form by analyzing a stock of about 170 bridges built between [...] Read more.
This paper reports a statistical analysis of a database archiving information on the strengths of the materials in existing Italian bridges having pre- and post-tensioned concrete beams. Data were collected in anonymous form by analyzing a stock of about 170 bridges built between 1960 and 2000 and located in several Italian regions. To date, the database refers to steel reinforcing bars, concrete, and prestressing steel, whose strengths were gathered from design nominal values, acceptance certificates, and in situ test results, all derived by consulting the available documents for each examined bridge. At first, this paper describes how the available data were collected. Then, the results of a statistical analysis are presented and commented on. Moreover, goodness-of-fit tests are carried out to verify the assumption validity of a normal distribution for steel reinforcing bars and prestressing steel, and a log-normal distribution for concrete. The database represents a valuable resource for researchers and practitioners for the assessment of existing bridges. It may be applied for the use of prior knowledge within a framework where Bayesian methods are included for reducing uncertainties. The database provides essential information on the strengths of the materials to be used for a simulated design and/or for verification in the case of limited knowledge. Goodness-of-fit tests make the collected information very useful, even if probabilistic methods are applied. Full article
(This article belongs to the Section Infrastructures and Structural Engineering)
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17 pages, 1647 KiB  
Article
Application of Iron Oxides in the Photocatalytic Degradation of Real Effluent from Aluminum Anodizing Industries
by Lara K. Ribeiro, Matheus G. Guardiano, Lucia H. Mascaro, Monica Calatayud and Amanda F. Gouveia
Appl. Sci. 2025, 15(15), 8594; https://doi.org/10.3390/app15158594 (registering DOI) - 2 Aug 2025
Abstract
This study reports the synthesis and evaluation of iron molybdate (Fe2(MoO4)3) and iron tungstate (FeWO4) as photocatalysts for the degradation of a real industrial effluent from aluminum anodizing processes under visible light irradiation. The oxides [...] Read more.
This study reports the synthesis and evaluation of iron molybdate (Fe2(MoO4)3) and iron tungstate (FeWO4) as photocatalysts for the degradation of a real industrial effluent from aluminum anodizing processes under visible light irradiation. The oxides were synthesized via a co-precipitation method in an aqueous medium, followed by microwave-assisted hydrothermal treatment. Structural and morphological characterizations were performed using X-ray diffraction, field-emission scanning electron microscopy, Raman spectroscopy, ultraviolet–visible (UV–vis), and photoluminescence (PL) spectroscopies. The effluent was characterized by means of ionic chromatography, total organic carbon (TOC) analysis, physicochemical parameters (pH and conductivity), and UV–vis spectroscopy. Both materials exhibited well-crystallized structures with distinct morphologies: Fe2(MoO4)3 presented well-defined exposed (001) and (110) surfaces, while FeWO4 showed a highly porous, fluffy texture with irregularly shaped particles. In addition to morphology, both materials exhibited narrow bandgaps—2.11 eV for Fe2(MoO4)3 and 2.03 eV for FeWO4. PL analysis revealed deep defects in Fe2(MoO4)3 and shallow defects in FeWO4, which can influence the generation and lifetime of reactive oxygen species. These combined structural, electronic, and morphological features significantly affected their photocatalytic performance. TOC measurements revealed degradation efficiencies of 32.2% for Fe2(MoO4)3 and 45.3% for FeWO4 after 120 min of irradiation. The results highlight the critical role of morphology, optical properties, and defect structures in governing photocatalytic activity and reinforce the potential of these simple iron-based oxides for real wastewater treatment applications. Full article
(This article belongs to the Special Issue Application of Nanomaterials in the Field of Photocatalysis)
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18 pages, 8702 KiB  
Article
Oxidation Process and Morphological Degradation of Drilling Chips from Carbon Fiber-Reinforced Polymers
by Dora Kroisová, Stepanka Dvorackova, Martin Bilek, Josef Skrivanek, Anita Białkowska and Mohamed Bakar
J. Compos. Sci. 2025, 9(8), 410; https://doi.org/10.3390/jcs9080410 (registering DOI) - 2 Aug 2025
Abstract
Carbon fiber (CF) and carbon fiber-reinforced polymers (CFRPs) are widely used in the aerospace, automotive, and energy sectors due to their high strength, stiffness, and low density. However, significant waste is generated during manufacturing and after the use of CFRPs. Traditional disposal methods [...] Read more.
Carbon fiber (CF) and carbon fiber-reinforced polymers (CFRPs) are widely used in the aerospace, automotive, and energy sectors due to their high strength, stiffness, and low density. However, significant waste is generated during manufacturing and after the use of CFRPs. Traditional disposal methods like landfilling and incineration are unsustainable. CFRP machining processes, such as drilling and milling, produce fine chips and dust that are difficult to recycle due to their heterogeneity and contamination. This study investigates the oxidation behavior of CFRP drilling waste from two types of materials (tube and plate) under oxidative (non-inert) conditions. Thermogravimetric analysis (TGA) was performed from 200 °C to 800 °C to assess weight loss related to polymer degradation and carbon fiber integrity. Scanning electron microscopy (SEM) was used to analyze morphological changes and fiber damage. The optimal range for removing the polymer matrix without significant fiber degradation has been identified as 500–600 °C. At temperatures above 700 °C, notable surface and internal fiber damage occurred, along with nanostructure formation, which may pose health and environmental risks. The results show that partial fiber recovery is possible under ambient conditions, and this must be considered regarding the harmful risks to the human body if submicron particles are inhaled. This research supports sustainable CFRP recycling and fire hazard mitigation. Full article
(This article belongs to the Special Issue Carbon Fiber Composites, 4th Edition)
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15 pages, 1612 KiB  
Article
Flexible Strain Sensor Based on PVA/Tannic Acid/Lithium Chloride Ionically Conductive Hydrogel with Excellent Sensing and Good Adhesive Properties
by Xuanyu Pan, Hongyuan Zhu, Fufei Qin, Mingxing Jing, Han Wu and Zhuangzhi Sun
Sensors 2025, 25(15), 4765; https://doi.org/10.3390/s25154765 (registering DOI) - 1 Aug 2025
Abstract
Ion-conductive-hydrogel strain sensors demonstrate broad application prospects in the fields of flexible sensing and bioelectric signal monitoring due to their excellent skin conformability and efficient signal transmission characteristics. However, traditional preparation methods face significant challenges in enhancing adhesion strength, conductivity, and mechanical stability. [...] Read more.
Ion-conductive-hydrogel strain sensors demonstrate broad application prospects in the fields of flexible sensing and bioelectric signal monitoring due to their excellent skin conformability and efficient signal transmission characteristics. However, traditional preparation methods face significant challenges in enhancing adhesion strength, conductivity, and mechanical stability. To address this issue, this study employed a freeze–thaw cycling method, using polyvinyl alcohol (PVA) as the matrix material, tannic acid (TA) as the adhesion reinforcement material, and lithium chloride (LiCl) as the conductive medium, successfully developing an ion-conductive hydrogel with superior comprehensive performance. Experimental data confirm that the PVA-TA-0.5/LiCl-1 hydrogel achieves optimal levels of adhesion strength (2.32 kPa on pigskin) and conductivity (0.64 S/m), while also exhibiting good tensile strength (0.1 MPa). Therefore, this hydrogel shows great potential for use in strain sensors, demonstrating excellent sensitivity (GF = 1.15), reliable operational stability, as the ΔR/R0 signal remains virtually unchanged after 2500 cycles of stretching, and outstanding strain sensing and electromyographic signal acquisition capabilities, fully highlighting its practical value in the fields of flexible sensing and bioelectric monitoring. Full article
(This article belongs to the Section Sensor Materials)
29 pages, 5505 KiB  
Article
Triaxial Response and Elastoplastic Constitutive Model for Artificially Cemented Granular Materials
by Xiaochun Yu, Yuchen Ye, Anyu Yang and Jie Yang
Buildings 2025, 15(15), 2721; https://doi.org/10.3390/buildings15152721 (registering DOI) - 1 Aug 2025
Abstract
Because artificially cemented granular (ACG) materials employ diverse combinations of aggregates and binders—including cemented soil, low-cement-content cemented sand and gravel (LCSG), and concrete—their stress–strain responses vary widely. In LCSG, the binder dosage is typically limited to 40–80 kg/m3 and the sand–gravel skeleton [...] Read more.
Because artificially cemented granular (ACG) materials employ diverse combinations of aggregates and binders—including cemented soil, low-cement-content cemented sand and gravel (LCSG), and concrete—their stress–strain responses vary widely. In LCSG, the binder dosage is typically limited to 40–80 kg/m3 and the sand–gravel skeleton is often obtained directly from on-site or nearby excavation spoil, endowing the material with a markedly lower embodied carbon footprint and strong alignment with current low-carbon, green-construction objectives. Yet, such heterogeneity makes a single material-specific constitutive model inadequate for predicting the mechanical behavior of other ACG variants, thereby constraining broader applications in dam construction and foundation reinforcement. This study systematically summarizes and analyzes the stress–strain and volumetric strain–axial strain characteristics of ACG materials under conventional triaxial conditions. Generalized hyperbolic and parabolic equations are employed to describe these two families of curves, and closed-form expressions are proposed for key mechanical indices—peak strength, elastic modulus, and shear dilation behavior. Building on generalized plasticity theory, we derive the plastic flow direction vector, loading direction vector, and plastic modulus, and develop a concise, transferable elastoplastic model suitable for the full spectrum of ACG materials. Validation against triaxial data for rock-fill materials, LCSG, and cemented coal–gangue backfill shows that the model reproduces the stress and deformation paths of each material class with high accuracy. Quantitative evaluation of the peak values indicates that the proposed constitutive model predicts peak deviatoric stress with an error of 1.36% and peak volumetric strain with an error of 3.78%. The corresponding coefficients of determination R2 between the predicted and measured values are 0.997 for peak stress and 0.987 for peak volumetric strain, demonstrating the excellent engineering accuracy of the proposed model. The results provide a unified theoretical basis for deploying ACG—particularly its low-cement, locally sourced variants—in low-carbon dam construction, foundation rehabilitation, and other sustainable civil engineering projects. Full article
(This article belongs to the Special Issue Low Carbon and Green Materials in Construction—3rd Edition)
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17 pages, 2269 KiB  
Article
Photocurable Resin Composites with Silica Micro- and Nano-Fillers for 3D Printing of Dental Restorative Materials
by Pirat Karntiang, Hiroshi Ikeda, Yuki Nagamatsu and Hiroshi Shimizu
J. Compos. Sci. 2025, 9(8), 405; https://doi.org/10.3390/jcs9080405 (registering DOI) - 1 Aug 2025
Abstract
This study aimed to develop experimental filler-reinforced resin composites for vat-photopolymerization 3D printing and to evaluate the effects of filler addition on their mechanical, physicochemical, and bonding properties for dental restorative applications. Silanized nano- and/or micro-fillers were incorporated into acrylic resin monomers to [...] Read more.
This study aimed to develop experimental filler-reinforced resin composites for vat-photopolymerization 3D printing and to evaluate the effects of filler addition on their mechanical, physicochemical, and bonding properties for dental restorative applications. Silanized nano- and/or micro-fillers were incorporated into acrylic resin monomers to formulate photocurable resins suitable for vat-photopolymerization. The rheological behavior of these liquid-state resins was assessed through viscosity measurements. Printed resin composites were fabricated and characterized for mechanical properties—including flexural strength, flexural modulus, and Vickers hardness—both before and after 8 weeks of water immersion. Physicochemical properties, such as water sorption, water solubility, and degree of conversion, were also evaluated. Additionally, shear bond strength to a resin-based luting agent was measured before and after artificial aging via thermocycling. A commercial dental CAD-CAM resin composite served as a reference material. Filler incorporation significantly improved the mechanical properties of the printed composites. The highest performance was observed in the composite containing 60 wt% micro-fillers, with a flexural strength of 168 ± 10 MPa, flexural modulus of 6.3 ± 0.4 GPa, and Vickers hardness of 63 ± 1 VHN, while the commercial CAD-CAM composite showed values of 152 ± 8 MPa, 7.9 ± 0.3 GPa, and 66 ± 2 VHN, respectively. Filler addition did not adversely affect the degree of conversion, although the relatively low conversion led to the elution of unpolymerized monomers and increased water solubility. The shear bond strength of the optimal printed composite remained stable after aging without silanization, demonstrating superior bonding performance compared with the CAD-CAM composite. These findings suggest that the developed 3D-printed resin composite is a promising candidate for dental restorative materials. Full article
(This article belongs to the Special Issue Innovations in Direct and Indirect Dental Composite Restorations)
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28 pages, 6702 KiB  
Article
Mechanistic Insights into the Fracture Toughness Enhancement of Nano-TiO2 and Basalt Fiber Bar Reinforced Magnesium Phosphate Cement
by Wei-Kang Li, Sheng-Ai Cui, Yu-Peng Li, Ya-Lei Zeng, Guang Zeng and Wei Xia
Nanomaterials 2025, 15(15), 1183; https://doi.org/10.3390/nano15151183 - 1 Aug 2025
Abstract
Magnesium phosphate cement (MPC) exhibits brittleness when utilized as a repair material for bridge decks. To address this issue, this study employs nano-TiO2 (NT) and a novel material (basalt fiber bar) as modifiers. A double-K fracture model is developed for the modified [...] Read more.
Magnesium phosphate cement (MPC) exhibits brittleness when utilized as a repair material for bridge decks. To address this issue, this study employs nano-TiO2 (NT) and a novel material (basalt fiber bar) as modifiers. A double-K fracture model is developed for the modified MPC to quantitatively evaluate the enhancement of fracture toughness induced by NT and basalt fiber bars. The cracking behavior and toughening mechanisms of the NT and basalt fiber bar reinforced MPC are investigated using extended finite element theory and composite material theory. Additionally, a formula is proposed to calculate the incremental fracture toughness of NT and basalt fiber bar reinforced MPC. The results indicated that NT and basalt fiber bar can effectively enhance the ultimate bending capacity of MPC. The improvement increases with the fiber volume fraction, and noticeable bending hardening occurs when the fiber content exceeds 2%. With the same fiber volume fraction, the peak load can be increased by up to 11.7% with the addition of NT. The crack initiation toughness of the NT group without basalt fiber bars is 58% higher than that of the CC group. The content and diameter of basalt fiber bar are critical parameters affecting the toughness of the NT and basalt fiber bar reinforced MPC. Full article
(This article belongs to the Special Issue Nanomodification of Civil Engineering Materials)
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24 pages, 2839 KiB  
Article
Personality Assessment Inventory in Fibromyalgia: Links to Functional, Physical–Somatic, and Emotional Impact
by Andrea Doreste, Jesus Pujol, Eva Penelo, Víctor Pérez, Laura Blanco-Hinojo, Gerard Martínez-Vilavella, Fabiola Ojeda, Jordi Monfort and Joan Deus
Eur. J. Investig. Health Psychol. Educ. 2025, 15(8), 149; https://doi.org/10.3390/ejihpe15080149 - 1 Aug 2025
Abstract
Background: Fibromyalgia (FM) is a chronic condition characterized by widespread pain, fatigue, cognitive difficulties, and psychological symptoms. Patients often present distinct personality traits and psychopathological patterns associated with symptom severity. Objective: To examine psychopathological profiles in FM patients based on functional, physical–somatic, and [...] Read more.
Background: Fibromyalgia (FM) is a chronic condition characterized by widespread pain, fatigue, cognitive difficulties, and psychological symptoms. Patients often present distinct personality traits and psychopathological patterns associated with symptom severity. Objective: To examine psychopathological profiles in FM patients based on functional, physical–somatic, and emotional impairment domains, as well as on cumulative disease severity. Materials and Methods: A cross-sectional study was conducted with 70 women clinically diagnosed with FM at a specialized Fibromyalgia Unit. Psychological functioning was assessed using the Personality Assessment Inventory, and disease impact was measured with the Fibromyalgia Impact Questionnaire. Hierarchical cluster analyses were used to classify participants into mild and severe clusters across FIQ domains, and psychological profiles were compared. Results: Patients with severe functional impairment had more affective dysregulation (76.43 vs. 70.20, p < 0.01) and somatic complaints (85.57 vs. 79.76, p < 0.05) than those with mild impairment. The severe–physical cluster showed greater mood instability, somatization, and suicidal ideation (60.94 vs. 53.61, p < 0.05). The severe–emotional cluster had higher rates of major depression (85.71% vs. 64.28%) and persistent depressive disorder (76.19% vs. 70.61%, p < 0.05). Severe showed more emotional instability and somatization, distinguishing it from mild. Greater cumulative severity intensified depressive and somatic disorders. Discussion: Findings support FM’s biopsychosocial profile, where emotional distress may relate to psychological and physical symptoms, reinforcing the need for personalized, multidisciplinary care and comprehensive assessment. Full article
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13 pages, 5833 KiB  
Article
Wettability-Enhanced SiC–Graphite Synergy in Al2O3-SiC-C Castables: Carbon Resource Comparation, Sintering Response, and Latent Rheology Effects
by Benjun Cheng, Mingyang Huang, Guoqi Liu, Feng Wu and Xiaocheng Liang
Materials 2025, 18(15), 3618; https://doi.org/10.3390/ma18153618 (registering DOI) - 31 Jul 2025
Abstract
Research on raw materials for Al2O3-SiC-C refractory castables used in blast furnace troughs is relatively well established. However, gaps remain in both laboratory and industrial trials concerning the performance of castables incorporating SiC-modified flake graphite and alternative carbon sources. [...] Read more.
Research on raw materials for Al2O3-SiC-C refractory castables used in blast furnace troughs is relatively well established. However, gaps remain in both laboratory and industrial trials concerning the performance of castables incorporating SiC-modified flake graphite and alternative carbon sources. This study investigated the sintering behavior, mechanical properties, and service performance of Al2O3-SiC-C castables utilizing varying contents of modified flake graphite, pitch, and carbon black as carbon sources. Samples were characterized using SEM, XRD, and EDS for phase composition and microstructural morphology analysis. Key findings revealed that the thermal expansion mismatch between the SiC coating and flake graphite in SiC-modified graphite generated a microcrack-toughening effect. This effect, combined with the synergistic reinforcement from both components, enhanced the mechanical properties. The SiC modification layer improved the wettability and oxidation resistance of the flake graphite. This modified graphite further contributed to enhanced erosion resistance through mechanisms of matrix pinning and crack deflection within the microstructure. However, the microcracks induced by thermal mismatch concurrently reduced erosion resistance, resulting in an overall limited net improvement in erosion resistance attributable to the modified graphite. Specimens containing 1 wt.% modified flake graphite exhibited the optimal overall performance. During industrial trials, this formulation unexpectedly demonstrated a water reduction mechanism requiring further investigation. Full article
(This article belongs to the Section Carbon Materials)
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19 pages, 4697 KiB  
Article
The Delamination Behaviour of Basalt Fibre-Reinforced In Situ-Polymerisable Acrylic and Epoxy Composites: A Sustainable Solution for Marine Applications
by Mohamad Alsaadi, Tomas Flanagan, Daniel P. Fitzpatrick and Declan M. Devine
Sustainability 2025, 17(15), 6967; https://doi.org/10.3390/su17156967 (registering DOI) - 31 Jul 2025
Abstract
This research paper employed novel sustainable alternative materials to reduce the environmental impact of thermoset/synthetic fibre composites. The effect of seawater hydrothermal ageing at 45 °C for 45 and 90 days on the physical and interlaminar fracture toughness (mode I and mode II) [...] Read more.
This research paper employed novel sustainable alternative materials to reduce the environmental impact of thermoset/synthetic fibre composites. The effect of seawater hydrothermal ageing at 45 °C for 45 and 90 days on the physical and interlaminar fracture toughness (mode I and mode II) of a semi-unidirectional non-crimp basalt fibre (BF)-reinforced acrylic matrix and epoxy matrix composites was investigated. Optical and scanning electron microscopes were used to describe the fracture and interfacial failure mechanisms. The results show that the BF/Elium composite exhibited higher fracture toughness properties compared to the BF/Epoxy composite. The results of the mode I and mode II interlaminar fracture toughness values for the BF/Elium composite were 1280 J/m2 and 2100 J/m2, which are 14% and 56% higher, respectively, than those of the BF/Epoxy composite. The result values for both composites were normalised with respect to the density of each composite laminate. The saturated moisture content and diffusion coefficient values of seawater-aged samples at 45 °C and room temperature for the BF/Elium and BF/Epoxy composites were analysed. Both composites exhibited signs of polymer matrix decomposition and fibre surface degradation under the influence of seawater hydrothermal ageing, resulting in a reduction in the mode II interlaminar fracture toughness values. Enhancement was observed in mode I fracture toughness under hydrothermal ageing, particularly for the BF/Epoxy composite, due to matrix plasticisation and fibre bridging. Full article
(This article belongs to the Section Sustainable Materials)
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24 pages, 4254 KiB  
Article
Strength and Micro-Mechanism of Guar Gum–Palm Fiber Composite for Improvement of Expansive Soil
by Junhua Chen, Yuejian Huang, Aijun Chen, Xinping Ji, Xiao Liao, Shouqian Li and Ying Xiao
Fibers 2025, 13(8), 104; https://doi.org/10.3390/fib13080104 - 31 Jul 2025
Abstract
This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The [...] Read more.
This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The results show that the guar gum–palm fiber composite significantly improves the compressive and shear strength of expansive soil. The optimal ratio is 2% guar gum, 0.4% palm fiber, and 6 mm palm fiber length. Increasing fiber length initially boosts and then reduces unconfined compressive strength. Guar gum increases unconfined compressive strength by 187.18%, further improved by 20.9% with palm fibers. When fiber length is fixed, increasing palm fiber content increases and then stabilizes peak stress and shear strength (cohesion and internal friction angle), improving by 27.30%, 52.1%, and 12.4%, respectively, compared to soil improved with only guar gum. Micro-analysis reveals that guar gum enhances bonding between soil particles via a gel matrix, improving water stability and mechanical properties, while palm fibers reinforce the soil and inhibit crack propagation. The synergistic effect significantly enhances composite-improved soil performance, offering economic and environmental benefits, and provides insights for expansive soil engineering management. Full article
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22 pages, 3440 KiB  
Article
Probabilistic Damage Modeling and Thermal Shock Risk Assessment of UHTCMC Thruster Under Transient Green Propulsion Operation
by Prakhar Jindal, Tamim Doozandeh and Jyoti Botchu
Materials 2025, 18(15), 3600; https://doi.org/10.3390/ma18153600 (registering DOI) - 31 Jul 2025
Abstract
This study presents a simulation-based damage modeling and fatigue risk assessment of a reusable ceramic matrix composite thruster designed for short-duration, green bipropellant propulsion systems. The thruster is constructed from a fiber-reinforced ultra-high temperature ceramic matrix composite composed of zirconium diboride, silicon carbide, [...] Read more.
This study presents a simulation-based damage modeling and fatigue risk assessment of a reusable ceramic matrix composite thruster designed for short-duration, green bipropellant propulsion systems. The thruster is constructed from a fiber-reinforced ultra-high temperature ceramic matrix composite composed of zirconium diboride, silicon carbide, and carbon fibers. Time-resolved thermal and structural simulations are conducted on a validated thruster geometry to characterize the severity of early-stage thermal shock, stress buildup, and potential degradation pathways. Unlike traditional fatigue studies that rely on empirical fatigue constants or Paris-law-based crack-growth models, this work introduces a simulation-derived stress-margin envelope methodology that incorporates ±20% variability in temperature-dependent material strength, offering a physically grounded yet conservative risk estimate. From this, a normalized risk index is derived to evaluate the likelihood of damage initiation in critical regions over the 0–10 s firing window. The results indicate that the convergent throat region experiences a peak thermal gradient rate of approximately 380 K/s, with the normalized thermal shock index exceeding 43. Stress margins in this region collapse by 2.3 s, while margin loss in the flange curvature appears near 8 s. These findings are mapped into green, yellow, and red risk bands to classify operational safety zones. All the results assume no active cooling, representing conservative operating limits. If regenerative or ablative cooling is implemented, these margins would improve significantly. The framework established here enables a transparent, reproducible methodology for evaluating lifetime safety in ceramic propulsion nozzles and serves as a foundational tool for fatigue-resilient component design in green space engines. Full article
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16 pages, 1981 KiB  
Article
Computational Design of Mineral-Based Materials: Iron Oxide Nanoparticle-Functionalized Polymeric Films for Enhanced Public Water Purification
by Iustina Popescu, Alina Ruxandra Caramitu, Adriana Mariana Borș, Mihaela-Amalia Diminescu and Liliana Irina Stoian
Polymers 2025, 17(15), 2106; https://doi.org/10.3390/polym17152106 - 31 Jul 2025
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Abstract
Heavy metal contamination in natural waters and soils poses a significant environmental challenge, necessitating efficient and sustainable water treatment solutions. This study presents the computational design of low-density polyethylene (LDPE) films functionalized with iron oxide (Fe3O4) nanoparticles (NPs) for [...] Read more.
Heavy metal contamination in natural waters and soils poses a significant environmental challenge, necessitating efficient and sustainable water treatment solutions. This study presents the computational design of low-density polyethylene (LDPE) films functionalized with iron oxide (Fe3O4) nanoparticles (NPs) for enhanced water purification applications. Composite materials containing 5%, 10%, and 15% were synthesized and characterized in terms of adsorption efficiency, surface morphology, and reusability. Advanced molecular modeling using BIOVIA Pipeline was employed to investigate charge distribution, functional group behaviour, and atomic-scale interactions between polymer chains and metal ions. The computational results revealed structure–property relationships crucial for optimizing adsorption performance and understanding geochemically driven interaction mechanisms. The LDPE/Fe3O4 composites demonstrated significant removal efficiency of Cu2+ and Ni2+ ions, along with favourable mechanical properties and regeneration potential. These findings highlight the synergistic role of mineral–polymer interfaces in water remediation, presenting a scalable approach to designing multifunctional polymeric materials for environmental applications. This study contributes to the growing field of polymer-based adsorbents, reinforcing their value in sustainable water treatment technologies and environmental protection efforts. Full article
(This article belongs to the Special Issue Polymer-Based Coatings: Principles, Development and Applications)
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22 pages, 2499 KiB  
Article
Low-Power Vibrothermography for Detecting Barely Visible Impact Damage in CFRP Laminates: A Comparative Imaging Study
by Zulham Hidayat, Muhammet Ebubekir Torbali, Nicolas P. Avdelidis and Henrique Fernandes
Appl. Sci. 2025, 15(15), 8514; https://doi.org/10.3390/app15158514 (registering DOI) - 31 Jul 2025
Viewed by 47
Abstract
This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of [...] Read more.
This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of 28 kHz, operated at a fixed excitation frequency of 28 kHz. Thermal data were captured using an infrared camera. To enhance defect visibility and suppress background noise, the raw thermal sequences were processed using principal component analysis (PCA) and robust principal component analysis (RPCA). In LVT, RPCA and PCA provided comparable signal-to-noise ratios (SNR), with no consistent advantage for either method across all cases. In contrast, for pulsed thermography (PT) data, RPCA consistently resulted in higher SNR values, except for one sample. The LVT results were further validated by comparison with PT and phased array ultrasonic testing (PAUT) data to confirm the location and shape of detected damage. These findings demonstrate that LVT, when combined with PCA or RPCA, offers a reliable method for identifying BVID and can support safer, more efficient structural health monitoring of composite materials. Full article
(This article belongs to the Special Issue Application of Acoustics as a Structural Health Monitoring Technology)
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22 pages, 7391 KiB  
Article
Advanced Sustainable Epoxy Composites from Biogenic Fillers: Mechanical and Thermal Characterization of Seashell-Reinforced Composites
by Celal Kıstak, Cenk Yanen and Ercan Aydoğmuş
Appl. Sci. 2025, 15(15), 8498; https://doi.org/10.3390/app15158498 (registering DOI) - 31 Jul 2025
Viewed by 58
Abstract
Tidal seashell waste represents an abundant, underutilized marine resource that poses environmental disposal challenges but offers potential as a sustainable bio-filler in epoxy composites. This study investigates its incorporation into bio-based epoxy systems to reduce reliance on non-renewable materials and promote circular economy [...] Read more.
Tidal seashell waste represents an abundant, underutilized marine resource that poses environmental disposal challenges but offers potential as a sustainable bio-filler in epoxy composites. This study investigates its incorporation into bio-based epoxy systems to reduce reliance on non-renewable materials and promote circular economy objectives. Processed seashell powder was blended into epoxy formulations, and response surface methodology was applied to optimize filler loading and resin composition. Comprehensive characterization included tensile strength, impact resistance, hardness, density, and thermal conductivity testing, along with microscopy analysis to evaluate filler dispersion and interfacial bonding. The optimized composites demonstrated improved hardness, density, and thermal stability while maintaining acceptable tensile and impact strength. Microscopy confirmed uniform filler distribution at optimal loadings but revealed agglomeration and void formation at higher contents, which can reduce interfacial bonding efficiency. These findings highlight the feasibility of valorizing marine waste as a reinforcing filler in sustainable composite production, supporting environmental goals and offering a scalable approach for the development of durable, lightweight materials suitable for structural, coating, and industrial applications. Full article
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