Search Results (153)

This work investigated the ion exchange technique for selective separation of rare earth elements (REE) from acid mine drainage (AMD), using different column systems, pH values, and eluent concentrations. Systematic analysis of pH and eluent concentration showed that an initial pH of 6.0 and 0.02 mol L⁻¹ NH₄EDTA are the optimal conditions, achieving 98.4% heavy REE purity in the initial stage (0 to 10 bed volumes). This represents a 32-fold increase compared to the original AMD (6.7% heavy REE). The speciation of REE and impurities was determined by Visual Minteq 4.0 software using pH 2.0, which corresponds to the pH at the inlet of the fractionation column. Under this condition, La and Nd and the impurities (Ca, Mg, and Mn) remained in the fractionation column, while Al was partially retained. In addition, the heavy REE (Y and Dy) were mainly in the form of REE-EDTA complexes and not as free cations, which made fractionation more feasible. The fractionation column minimized impurities, retaining 100% of Ca and 67% of Al, generating a liquor concentrated in heavy REE. This sustainable approach adopted herein meets the critical needs for scalable recovery of REE from diluted effluents, representing a circular economy strategy for critical metals. Full article

The growing demand for rare-earth magnets has raised concerns over their price and the country’s risk of depleting the supply of rare-earth elements. These severe concerns have led to the study of rare-earth-free magnets that do not rely on rare-earth elements. Co-Zr-Mo-B alloys, one of the prospective candidates for rare-earth-free magnets, were produced by the melt-spinning technique and subsequent annealing. It was found that a small substitution of Mo for Zr in the Co-Zr-B alloys increased coercivity. The Co-Zr-Mo-B alloy with a Mo content of 2 at% showed a high coercivity of 6.2 kOe with a remanence of 40 emu/g. SEM studies showed that the annealed Co-Zr-Mo-B alloys had fine, uniform grains with an average diameter of about 0.6 μm. Further studies using STEM demonstrated that the ferromagnetic phase in the annealed Co-Zr-Mo-B alloys with high coercivity was composed of the Co₅Zr phase and the long-period stacking ordered (LPSO) phase. That is, the fine grains observed in the SEM studies were found to be ferromagnetic dendrites containing numerous twin boundaries of the Co₅Zr phase and its derived LPSO phase. Therefore, the high coercivity of the Co-Zr-Mo-B alloys can be attributed to the presence of ferromagnetic crystals of Co₅Zr and the derived LPSO phase. Full article

Biodegradable magnesium alloys have emerged as promising alternatives to permanent metallic implants due to their unique combination of mechanical compatibility with bone and complete resorption, addressing the persistent issues of stress shielding and secondary removal surgeries. This review critically examines the historical development of magnesium-based biomaterials, highlighting advances in alloy design, manufacturing processes, and surface engineering that now enable tailored degradation and improved clinical performance. Drawing on recent clinical and preclinical studies, we summarize improvements in corrosion resistance, mechanical properties, and biocompatibility that have supported the clinical translation of magnesium alloys across a variety of orthopedic and emerging medical applications. However, challenges remain, including unpredictable in vivo degradation kinetics, limited long-term safety data, lack of standardized testing protocols, and ongoing regulatory uncertainties. We conclude that while magnesium-based biomaterials have advanced from experimental concepts to clinically validated solutions, further progress in personalized degradation control, real-time monitoring, and harmonized regulatory frameworks is needed to fully realize their transformative clinical potential. Full article

To address the high cost of cobalt in rare-earth hydrogen storage alloys, this study developed cost-effective low-cobalt and cobalt-free AB₅-type alloys. The results demonstrate that all synthesized alloys displayed a single-phase LaNi₅ structure possessing a homogeneous elemental distribution. Low-cobalt (La, Ce) (Ni, Co, Mn, Al)₅ alloy 4SC and cobalt-free (La, Ce) (Ni, Mn, Al)₅ alloy 7D exhibited similarly excellent electrochemical performance, including high discharge capacity, long cycle life, and superior high-rate discharge (HRD) capability. In addition, the kinetic test results show that the exchange current densities of these two alloys were quite similar, measuring 302.97 mA g⁻¹ and 317.70 mA g⁻¹, respectively. However, the hydrogen diffusion coefficient of 7D was significantly higher than that of 4SC, reaching 9.45 × 10⁻¹⁰ cm² s⁻¹, while that of 4SC was only 5.88 × 10⁻¹⁰ cm²/s. This work establishes a theoretical foundation for industrial-scale and cost-effective AB₅-type hydrogen storage alloys, offering significant commercial potential. Full article

In this study, the neutron and gamma radiation-shielding properties of serpentinites from the Guleman ophiolite complex were investigated, and results were evaluated in comparison with rare earth element (REE) content. The linear and mass attenuation coefficients (LAC and MAC), half-value layer (HVL), mean free path (MFP), and effective atomic numbers (Z_eff) of serpentinite samples were experimentally measured in the energy range of 80.99–383.85 keV. Theoretical MAC values were calculated. Additionally, fast neutron removal cross-sections, as well as thermal and fast neutron macroscopic cross-sections, were theoretically determined. The absorbed equivalent dose rates of serpentinite samples were also measured. The radiation protection efficiency (RPE) for gamma rays and neutrons were determined. It was observed that the presence of rare earth elements within serpentinite structure has a significant impact on thermal neutron cross-sections, while crystalline water content (LOI) plays an influential role in fast neutron cross-sections. Moreover, it has been observed that the concentration of gadolinium exerts a more substantial influence on the macroscopic cross-sections of thermal neutrons than on those of fast neutrons. The research results reveal the mineralogical, geochemical, morphological and radiation-shielding properties of serpentinite rocks contribute significantly to new visions for the use of this naturally occurring rock as a geological repository for nuclear waste or as a wall-covering material in radiotherapy centers and nuclear facilities instead of concrete. Full article

Rare earth elements (REEs) have garnered significant global attention due to their essential role in advanced technologies. Sri Lanka is endowed with various REE-bearing minerals, including the apatite-rich deposit in the Eppawala area, commonly known as Eppawala rock phosphate (ERP). However, direct extraction of REEs from ERP is technically challenging and economically unfeasible. This study introduces a novel, integrated approach for recovering REEs from ERP as a by-product of nitrophosphate fertilizer production. The process involves nitric acid-based acidolysis of apatite, optimized at 10 M nitric acid for 2 h at 70 °C with a pulp density of 2.4 mL/g. During cooling crystallization, 42 wt% of calcium was removed as Ca(NO₃)₂.4H₂O while REEs remained in the solution. REEs were then selectively precipitated as REE phosphates via pH-controlled addition of ammonium hydroxide, minimizing the co-precipitation with calcium. Further separation was achieved through selective dissolution in a sulfuric–phosphoric acid mixture, followed by precipitation as sodium rare earth double sulfates. The process achieved over 90% total REE recovery with extraction efficiencies in the order of Pr > Nd > Ce > Gd > Sm > Y > Dy. Samples were characterized for their phase composition, elemental content, and morphology. The fertilizer results confirmed the successful production of a nutrient-rich nitrophosphate (NP) with 18.2% nitrogen and 13.9% phosphorus (as P₂O₅) with a low moisture content (0.6%) and minimal free acid (0.1%), indicating strong agronomic value and storage stability. This study represents one of the pioneering efforts to valorize Sri Lanka’s apatite through a novel, dual-purpose, and circular approach, recovering REEs while simultaneously producing high-quality fertilizer. Full article

The instability in rare-earth material supply and rising costs have driven research into rare-earth-free electric motors. Among various alternatives, wound rotor synchronous motors (WRSMs) stand out due to their adjustable excitation, enabling high torque at low speeds, and efficient field weakening at high speeds. Unlike permanent magnet synchronous motors (PMSMs), WRSMs offer greater operational flexibility and eliminate the risk of demagnetization. However, accurately modeling WRSMs remains challenging, especially when considering axial fringing flux and leakage components, which significantly affect motor performance. To address this challenge, this paper proposes a 3D nonlinear magnetic equivalent circuit (MEC) model that explicitly incorporates axial flux components and leakage paths in WRSMs with overhang rotor structures. Unlike conventional 2D MEC models, which fail to capture axial flux interactions, the proposed approach improves prediction accuracy while significantly reducing computational costs compared to full 3D finite element analysis (FEA). The model was validated through comparisons with 3D FEA simulations and experimental back-EMF measurements, demonstrating its accuracy and computational efficiency. The results confirm that the 3D nonlinear MEC model effectively captures axial flux paths and leakage components, making it a valuable tool for WRSM design and analysis. Future research will focus on further refining the model, incorporating hysteresis loss modeling, and developing hybrid MEC–FEA simulation techniques to enhance its applicability. Full article

Fe₂P (iron phosphide) alloys have garnered significant interest in recent years due to their potential applications in permanent magnet materials, particularly in the context of energy-efficient and environmentally friendly technologies. We have sought to tailor the magnetic properties, such as magnetization, coercivity, and Curie temperature, to meet the specific requirements of rare-earth-free permanent magnets for various industrial sectors. In this work, we review recent advancements in the exploration of substitutions (Si, Co, Mn, and Ni) within $\mathrm{F}{\mathrm{e}}_2\mathrm{P}$ alloys aimed at enhancing their magnetic performance as candidates for permanent magnets. The X-ray patterns of (Fe,Co)₂P show great crystallinity with a pure Fe₂P phase even with Mn and Ni substitutions. The Fe₂P structure crystallizes in the P-62m space group. It has been confirmed that the transition metals substitute the 3g Fe-site, sometimes with adverse effects regarding magnetic properties with Co vs. Ni substitution, and that Si substitutes the 2c P-site. The saturation magnetization increases ($M_S=87\mathrm{A}{\mathrm{m}}^2/\mathrm{k}\mathrm{g}$) with Mn substitution, while the Curie temperature decreases with these substitutions. The impact of various substitutional elements on the magnetic properties of $\mathrm{F}{\mathrm{e}}_2\mathrm{P}$ alloys is highlighted, and challenges encountered in this field are reported. Full article

Application of rare earths (RE) as grain refiners is well-known in the technology of aluminum alloys for the automotive industry. In the current study, Al-2.4%Cu-0.4%Mg alloy (coded 220) and Al-7.5%Si-0.35%Mg alloy (coded 356.1), were prepared by melting each alloy in a resistance furnace. Strontium (Sr) was used as a modifier, while titanium boride (TiB₂) was added as a grain refiner. Measured amounts of Ce and La were added to both alloys (max. 1 wt.%). The alloy melts were poured in a preheated metallic mold. The main part of the study was conducted on tensile testing at room temperature. The results show that although RE would cause grain refining to be about 30–40% through the constitutional undercooling mechanism, grain refining with TiB₂ would lead to approximately 90% refining (heterogenous nucleation mechanism). The addition of high purity Ce or La (99.9% purity) has no modification effect regardless of the alloy composition or the concentration of RE. Depending on the alloy ductility, the addition of 0.2 wt.%RE has a hardening effect that causes precipitation of RE in the form of dispersoids (300–700 nm). However, this increase vanishes with the decrease in alloy ductility, i.e., with T6 treatment, due to intensive precipitation of ultra-fine coherent Mg₂Si-phase particles. There is no definite distinction in the behavior of Ce or La in terms of their high affinity to interact with other transition elements in the matrix, particularly Ti, Fe, Cu, and Sr. When the melt was properly degassed using high-purity argon and filtered using a 20 ppi ceramic foam filter, prior to pouring the liquid metal into the mold sprue, no measurable number of RE oxides was observed. In conclusion, the application of RE to aluminum castings would only lead to formation of a significant volume fraction of brittle intermetallics. In Ti-free alloys, identification of Ce- or La-intermetallics is doubtful due to the fairly thin thickness of the precipitated platelets (about 1 µm) and the possibility that most of the reported Al, Si, and other elements make the reported values for RE rather ambiguous. Full article

This study systematically investigated the effects of the addition of the rare earth element yttrium (Y) on the microstructural evolution, mechanical properties, and corrosion behavior of as-extruded Al-5.6Zn-2.5Mg-1.6Cu-0.20Cr (wt.%) alloy through comprehensive characterization techniques, including X-ray diffraction (XRD), tensile testing, corrosion analysis, and electron microscopy. Microstructural characterization demonstrated that the incorporation of yttrium resulted in significant refinement of secondary phase particles within the as-extruded alloy matrix. Moreover, quantitative analysis revealed a substantial increase in low-angle grain boundary (LAGB) density, dislocation density, and the formation of subgrain structures. Notably, the volume fraction of η′ strengthening precipitates showed a marked increase, accompanied by a corresponding reduction in the width of precipitate-free zones (PFZs) along grain boundaries. Following the T74 aging treatment, the alloy with 0.1 wt.% yttrium addition exhibited a remarkable improvement in intergranular corrosion resistance, with the maximum corrosion depth reduced to 107.8 μm. However, it should be noted that the exfoliation corrosion resistance exhibited an inverse correlation with increasing yttrium content, suggesting a concentration-dependent behavior in corrosion performance. Full article

This work presents a comparative study of five rare earth compounds—Erbium nitrate pentahydrate lll (Er), Neodymium nitrate pentahydrate (Nd), Samarium III Nitrate Hexahydrate (Sm), Yterbium III Chloride Hexahydrate (Yb) and Praseodymium nitrate hexahydrate lll (Pr)—protecting API 5L X70 steel from corrosion in saline medium that uses electrochemical impedance spectroscopy (EIS) and polarization curves (CPs) at different concentrations and in static mode. The results show that Erbium is the best corrosion inhibitor, containing 50 ppm and reaching an inhibition efficiency of about 89%, and similar result was shown by Sm with an IE~87.9%, while the other rare earths (Nd, Yb and Pr) showed a decrease in corrosion protection at the same concentration, since they were below an IE~80%. On the other hand, with the Langmuir model it was possible to describe that the adsorption process of the three rare earths follows a combined physisorption–chemisorption process to protect the metal’s surface. The observed adsorption free energy, ΔG°ads, reaches −38.7 kJ/mol for Er, −34.4 kJ/mol for Nd, and −33.6 kJ/mol for Pr; whereas Sm and Yb have adsorption free energies of −33.9 and −35.0 kJ/mol, respectively. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) further confirmed the formation of a protective film. Their characterization using density functional theory showed the transference of charge from the iron cluster towards the rare earth metal compounds. The adsorption process produced a slightly polarized region of interaction with the metal surface. Also, it was found that the adsorption of the rare earths affected the magnetic properties of the surface of the iron cluster. Quantum chemical descriptors, such as Pearson’s HSAB (Hard and Soft Acids and Bases) descriptors, were useful in predicting the behavior of the flow of electrons between the metal surface and the interacting rare earth ions. Full article

Metal amorphous nanocomposite (MANC) soft magnetic materials exhibit remarkably low iron loss and high saturation magnetization. However, they have not been widely used in electric motors largely due to a lack of demonstrated manufacturing processing methods and an absence of proven motor designs well suited for their use. Recent developments in these two areas have prompted the optimization study of flux-switching with permanent magnet motor topology using MANCs presented here. This study uses population-based optimization in conjunction with a simplified electromagnetics model to seek rare earth-free designs that attain or exceed the state of the art in power density and efficiency. To predict the maximum mechanically safe rotational speed for each design with minimal computational effort, a new method of quantifying the rotor assembly mechanical limit is presented. The resulting population of designs includes motor designs with a specific power of up to 6.1 kW/kg and efficiency of up to 99% without the use of rare earth permanent magnets. These designs, while exhibiting drawbacks of high electrical frequency and significant manufacturing complexity, exceed the typical power density of representative state-of-the-art EV motors while increasing efficiency and eliminating rare earth elements. Full article

This study explores the physical, radiation shielding, optical, and photoluminescent properties of PbO₂-SiO₂-based glass systems. Traditional radiation shielding materials, like lead and concrete, face challenges due to toxicity and weight. Glass materials provide an alternative, offering transparency and efficiency. Four glass systems were analyzed: PbO₂-SiO₂ (PS), PbO₂-SiO₂-CeO₂ (PSC), PbO₂-SiO₂-Eu₂O₃ (PSE), and PbO₂-SiO₂-Yb₂O₃ (PSY). The results show that rare earth elements densify the glass network, thereby enhancing radiation attenuation properties, quantified through parameters like the linear attenuation coefficient (μ), the half-value layer (HVL), and the mean free path (MFP). The PSY system exhibited the best shielding properties, demonstrating its potential for use in gamma ray shielding. Samples PS0–PS3 revealed semiconducting behavior and may be considered a promising host matrix for solar cells and w-LED applications. Full article

The detachment of railway tunnel lining constitutes a grave danger to train operation safety and drastically curtails the tunnel’s service life. This study endeavors to efficiently detect the void defects in railway tunnel lining by creating a finite element model of tunnel lining structures. Utilizing this model, the study simulates the nonlinear acoustic wave propagation cloud maps for three representative tunnel lining structures: void-free, air void, and water void. This facilitates a thorough examination of the acoustic signal characteristics in the wavefield, time domain, and frequency domain. To satisfy the precision and efficiency demands of tunnel lining void detection, this study has devised and developed a portable acoustic detector that incorporates automatic analysis and processing capabilities and is furnished with a high-performance rare-earth magneto-strictive acoustic excitation device. This detection system can swiftly detect and assess typical void defects in tunnel lining. To further validate the effectiveness of this system, this study conducted lining defect detection in the Pingdao Railway Tunnel in the eastern Qinling Mountains. The test results show that the detection rate of this system for both air-filled and water-filled voids with a width of 1 m reached 100%, demonstrating its extremely high application value. Full article

The transportation sector is experiencing a profound shift, driven by the urgent need to reduce greenhouse gas (GHG) emissions from internal combustion engine vehicles (ICEVs). As electric vehicle (EV) adoption accelerates, the sustainability of the materials used in their production, particularly in electric motors, is becoming a critical focus. This paper examines the sustainability of both traditional and emerging materials used in EV traction motors, with an emphasis on permanent magnet synchronous motors (PMSMs), which remain the dominant technology in the industry. Key challenges include the environmental and supply-chain concerns associated with rare earth elements (REEs) used in permanent magnets, as well as the sustainability of copper windings. Automakers are exploring alternatives such as REE-free permanent magnets, soft magnetic composites (SMCs) for reduced losses in the core, and carbon nanotube (CNT) windings for superior electrical, thermal, and mechanical properties. The topic of materials for EV traction motors is discussed in the literature; however, the focus on environmental, social, and economic sustainability is often lacking. This paper fills the gap by connecting the technological aspects with sustainability considerations, offering insights into the future configuration of EV motors. Full article