Search Results (87)

Agricultural nondestructive testing technology is pivotal in safeguarding food quality assurance, safety monitoring, and supply chain transparency. While conventional optical methods such as near-infrared spectroscopy and hyperspectral imaging demonstrate proficiency in surface composition analysis, their constrained penetration depth and environmental sensitivity limit effectiveness in dynamic agricultural inspections. This review highlights the transformative potential of microwave technologies, systematically examining their operational principles, current implementations, and developmental trajectories for agricultural quality control. Microwave technology leverages dielectric response mechanisms to overcome traditional limitations, such as low-frequency penetration for grain silo moisture testing and high-frequency multi-parameter analysis, enabling simultaneous detection of moisture gradients, density variations, and foreign contaminants. Established applications span moisture quantification in cereal grains, oilseed crops, and plant tissues, while emerging implementations address storage condition monitoring, mycotoxin detection, and adulteration screening. The high-frequency branch of the microwave–millimeter wave systems enhances analytical precision through molecular resonance effects and sub-millimeter spatial resolution, achieving trace-level contaminant identification. Current challenges focus on three areas: excessive absorption of low-frequency microwaves by high-moisture agricultural products, significant path loss of microwave high-frequency signals in complex environments, and the lack of a standardized dielectric database. In the future, it is essential to develop low-cost, highly sensitive, and portable systems based on solid-state microelectronics and metamaterials, and to utilize IoT and 6G communications to enable dynamic monitoring. This review not only consolidates the state-of-the-art but also identifies future innovation pathways, providing a roadmap for scalable deployment of next-generation agricultural NDT systems. Full article

Surface defect segmentation based on deep learning has been widely applied in industrial inspection. However, two major challenges persist in specific application scenarios: first, the imbalanced area distribution between defects and the background leads to degraded segmentation performance; second, fine gaps within defects are prone to over-segmentation. To address these issues, this study proposes a two-stage image segmentation network that integrates a Defect Localization Module and a Pixel Confidence Module. In the first stage, the Defect Localization Module performs a coarse localization of defect regions and embeds the resulting feature vectors into the backbone of the second stage. In the second stage, the Pixel Confidence Module captures the probabilistic distribution of neighboring pixels, thereby refining the initial predictions. Experimental results demonstrate that the improved network achieves gains of $1.58\%\pm 0.80\%$ in $mPA$, $1.35\%\pm 0.77\%$ in $mIoU$ on the self-built Carbon Fabric Defect Dataset and $2.66\%\pm 1.12\%$ in $mPA$, $1.44\%\pm 0.79\%$ in $mIoU$ on the public Magnetic Tile Defect Dataset compared to the other network. These enhancements translate to more reliable automated quality assurance in industrial production environments. Full article

Structural timber is an important building material, but surface defects such as cracks and knots seriously affect its load-bearing capacity, dimensional stability, and long-term durability, posing a significant risk to structural safety. Conventional inspection methods are unable to address the issues of multi-scale defect characterization, inter-class confusion, and morphological diversity, thus limiting reliable construction quality assurance. To overcome these challenges, this study proposes WDNET-YOLO: an enhanced deep learning model based on YOLOv8n for high-precision defect detection in structural wood. First, the RepVGG reparameterized backbone utilizes multi-branch training to capture critical defect features (e.g., distributed cracks and dense clusters of knots) across scales. Second, the ECA attention mechanism dynamically suppresses complex wood grain interference and enhances the discriminative feature representation between high-risk defect classes (e.g., cracks vs. knots). Finally, CARAFE up-sampling with adaptive contextual reorganization improves the sensitivity to morphologically variable defects (e.g., fine cracks and resin irregularities). The analysis results show that the mAP50 and mAP50-95 of WDNET-YOLO are improved by 3.7% and 3.5%, respectively, compared to YOLOv8n, while the parameters are increased by only 4.4%. The model provides a powerful solution for automated structural timber inspection, which directly improves building safety and reliability by preventing failures caused by defects, optimizing material utilization, and supporting compliance with building quality standards. Full article

In modern manufacturing, ensuring quality control for geometric features is critical, yet detecting anomalies in circular components remains underexplored. This study proposes a real-time defect detection framework for metal parts with holes, optimized for deployment on a Raspberry Pi 5 edge device. We fine-tuned and evaluated three deep learning models ResNet50, EfficientNet-B3, and MobileNetV3-Large on a grayscale image dataset (43,482 samples) containing various hole defects and imbalances. Through extensive data augmentation and class-weighting, the models achieved near-perfect binary classification of defective vs. non-defective parts. Notably, ResNet50 attained 99.98% accuracy (precision 0.9994, recall 1.0000), correctly identifying all defects with only one false alarm. MobileNetV3-Large and EfficientNet-B3 likewise exceeded 99.9% accuracy, with slightly more false positives, but offered advantages in model size or interpretability. Gradient-weighted Class Activation Mapping (Grad-CAM) visualizations confirmed that each network focuses on meaningful geometric features (misaligned or irregular holes) when predicting defects, enhancing explainability. These results demonstrate that lightweight CNNs can reliably detect geometric deviations (e.g., mispositioned or missing holes) in real time. The proposed system significantly improves inline quality assurance by enabling timely, accurate, and interpretable defect detection on low-cost hardware, paving the way for smarter manufacturing inspection. Full article

Industrial Artificial Intelligence (IAI) services are increasingly integral to smart manufacturing, especially in quality assurance tasks like defect detection. This paper presents the design, implementation, and evaluation of a video-based visual anomaly detection (VAD) system that runs at inspection stations on a smart shop floor. Our system processes real-time video streams from multiple cameras mounted around a conveyor belt to detect surface-level defects in mechanical components. To meet stringent latency and accuracy requirements, an edge-cloud architecture powered by AI accelerators and InfiniBand networking is adopted. The IAI service features key frame extraction modules, fine-tuned lightweight VAD models, and optimization techniques such as batching and microservice-level parallelism. The design choices of AI modules are carefully evaluated to balance effectiveness and efficiency. As a result, the system latency is optimized by 57%. In addition to the high-performance solution, a cost-efficient alternative is also suggested that is able to complete the task within the time frame. Full article

The process of institutional accreditation establishes crucial mechanisms that lead to better quality childcare in orphanages through the development of organizational stability and trained staff, in addition to healthcare improvements. The assessment of accreditation effects on children’s health draws from learning organizations and quality assurance frameworks in this systematic review. A systematic database review yielded 35 peer-reviewed publications that followed PRISMA analysis procedures. Research evidence shows that accredited orphanages attain better results when it comes to hygiene practices, as well as nutrition standards, healthcare access, mental healthcare support. Accreditation enables institutions to learn continuously because the process promotes service delivery improvements. The advantages of accreditation in orphanages are clear, but accreditation faces the barriers of monetary constraints, employee reluctance towards external inspections, and erratic policy execution, which reduce its widespread adoption. Accreditation efforts in orphanages require purposeful funding alongside built-up staff competencies and stronger regulatory policies to achieve their maximum potential benefit. Full article

Large amounts of high-quality data are required to train artificial intelligence (AI) models; however, curating such data through human intervention remains cumbersome, time-consuming, and error-prone. In particular, erroneous annotations and statistical imbalances in object detection datasets can significantly degrade model performance in real-world autonomous driving scenarios. This study proposes an automated pruning framework and quality assurance strategy for 2D object detection datasets to address these issues. The framework is composed of two stages: (1) noisy label identification and deletion based on labeling scores derived from the inference results of multiple object detection models, and (2) statistical distribution whitening based on class and bounding box size diversity metrics. The proposed method was designed in accordance with the ISO/IEC 25012 data quality standards to ensure data consistency, accuracy, and completeness. Experiments were conducted on widely used autonomous driving datasets, including KITTI, Waymo, nuScenes, and large-scale publicly available datasets from South Korea. An automated data pruning process was employed to eliminate anomalous and redundant samples, resulting in a more reliable and compact dataset for model training. The results demonstrate that the proposed method substantially reduces the amount of training data required, while enhancing the detection performance and minimizing manual inspection efforts. Full article

Artificial intelligence is rapidly transforming quality assurance in healthcare, driving advancements in diagnostics, surgery, and patient care. This review presents a comprehensive analysis of artificial intelligence integration—particularly convolutional and recurrent neural networks—across key clinical domains, significantly enhancing diagnostic accuracy, surgical performance, and pathology evaluation. Artificial intelligence-based approaches have demonstrated clear superiority over conventional methods: convolutional neural networks achieved 91.56% accuracy in scanner fault detection, surpassing manual inspections; endoscopic lesion detection sensitivity rose from 2.3% to 6.1% with artificial intelligence assistance; and gastric cancer invasion depth classification reached 89.16% accuracy, outperforming human endoscopists by 17.25%. In pathology, artificial intelligence achieved 93.2% accuracy in identifying out-of-focus regions and an F1 score of 0.94 in lymphocyte quantification, promoting faster and more reliable diagnostics. Similarly, artificial intelligence improved surgical workflow recognition with over 81% accuracy and exceeded 95% accuracy in skill assessment classification. Beyond traditional diagnostics and surgical support, AI-powered wearable sensors, drug delivery systems, and biointegrated devices are advancing personalized treatment by optimizing physiological monitoring, automating care protocols, and enhancing therapeutic precision. Despite these achievements, challenges remain in areas such as data standardization, ethical governance, and model generalizability. Overall, the findings underscore artificial intelligence’s potential to outperform traditional techniques across multiple parameters, emphasizing the need for continued development, rigorous clinical validation, and interdisciplinary collaboration to fully realize its role in precision medicine and patient safety. Full article

Printed Circuit Board (PCB) manufacturing demands accurate defect detection to ensure quality. Traditional methods, such as manual inspection or basic automated object inspection systems, are often time-consuming and inefficient. This work presents a deep learning architecture using Faster R-CNN with a ResNet-50 backbone to automatically detect and classify PCB defects, including Missing Holes (MHs), Open Circuits (OCs), Mouse Bites (MBs), Shorts, Spurs, and Spurious Copper (SC). The designed architecture involves data acquisition, annotation, and augmentation to enhance model robustness. In this study, the CNN-Resnet 50 backbone achieved a precision–recall value of 87%, denoting strong and well-balanced performance in PCB fault detection and classification. The model effectively identified defective instances, reducing false negatives, which is critical for ensuring quality assurance in PCB manufacturing. Performance evaluation metrics indicated a mean average precision (mAP) of 88% and an Intersection over Union (IoU) score of 72%, signifying high prediction accuracy across various defect classes. The developed model enhances efficiency and accuracy in quality control processes, making it a promising solution for automated PCB inspection. Full article

The cornerstone of textile manufacturing lies in quality control, with the early detection of defects being crucial to ensuring product quality and sustaining a competitive edge. Traditional inspection methods, which predominantly depend on manual processes, are limited by human error and scalability challenges. Recent advancements in artificial intelligence (AI)—encompassing computer vision, image processing, and machine learning—have transformed defect detection, delivering improved accuracy, speed, and reliability. This article critically examines the evolution of defect detection methods in the textile industry, transitioning from traditional manual inspections to AI-driven automated systems. It delves into the types of defects occurring at various production stages, assesses the strengths and weaknesses of conventional and automated approaches, and underscores the pivotal role of deep learning models, especially Convolutional Neural Networks (CNNs), in achieving high precision in defect identification. Additionally, the integration of cutting-edge technologies, such as high-resolution cameras and real-time monitoring systems, into quality control processes is explored, highlighting their contributions to sustainability and cost-effectiveness. By addressing the challenges and opportunities these advancements present, this study serves as a comprehensive resource for researchers and industry professionals seeking to harness AI in optimizing textile production and quality assurance amidst the ongoing digital transformation. Full article

Geometric Dimensioning and Tolerancing (GD&T) are among the basic concepts of functional fitness and quality assurance in modern manufacturing. The historical development of GD&T took place primarily in the ambit of subtractive manufacturing; the advent of Additive Manufacturing (AM) now presents novel challenges due to the complexity of geometries, material variability, and process-induced variances. The present Perspective Paper briefly hints at key challenges for the future of GD&T in AM, with an eye to the necessary adaptation of tolerancing principles to AM-specific geometries, integration of Model-Based Definition (MBD) in digital threads, and development of new standards for surface texture and tolerance stack-up. New inspection techniques are also highlighted for the AM parts, which would become more prominent. This study underscores the need for continued research and collaboration to develop comprehensive GD&T frameworks tailored to AM, ensuring its industrial scalability and interoperability with traditional manufacturing systems. Full article

Non-contact NDT methods that can provide fast, automated, in-line quality assurance information on the manufacturing and maintenance of large-scale, thin-walled aircraft parts are necessary for the implementation of thermoplastic CFRP in the next generation of aircraft. Infrared thermography (IRT) is a promising method to fill this gap. Here, the detection of flat bottom holes, inclusions, and interlaminar delaminations in fuselage skin is studied for two types of IRT and compared with ultrasound inspection. Unique to this work are three demonstrations of the potential of IRT to deliver a time-effective, automated inspection approach for large-scale, thin-walled thermoplastic CFRP aircraft parts. Full article

Smallholder potato farmers in Ethiopia do not realize the theoretical yield potential of the crop because they do not benefit from the advantages of using quality seed potato of improved varieties. The high disease incidence in seed potatoes has large implications on the potato farming system since the country lacks appropriate seed quality assurance mechanisms. Seed potato quality assurance relies more on the technical support provided by the national research and extension systems than the official seed certification agency. This paper elaborates systematic challenges and opportunities within the potato seed system and poses two research questions: (1) What type of seed quality assurance mechanisms (informal, quality declared, certified) are under implementation in Ethiopia? (2) How does the current seed quality assurance system operate in terms of reliability, accessibility, and quality standards to deliver quality seed potato? The data were collected through face-to-face in-depth key informant interviews with various seed regulatory laboratory managers and technicians in the Oromia, SNNP, and SWEP regions in the main seed- and ware-producing areas of Ethiopia. This was complemented by a comprehensive analysis of relevant documents. The findings show that currently there is no established procedure in place to officially certify early-generation seed potatoes. Two out of six seed quality control laboratories assessed for this study inspected seed potato fields in 2021 but as quality declared seed (QDS), and approved the fields inspected based on visual inspection alone. Our study revealed a weak linkage between early-generation seed (EGS) potato producers, commercial, and QDS seed potato producers, and seed quality control laboratories. Seed potato quality assurance operations were carried out by only a few seed regulatory laboratories with several concerns raised over the effectiveness of quality standards since seed-borne diseases, such as bacterial wilt, have been found at high frequency in the country’s seed potato system. Hence, the current procedures and challenges call for the necessity of upgrading current quality assurance in seed potato certification. Our study underlines the need for policymakers, development partners, and researchers to collaborate and pool efforts to consider transforming the quality declared system to appropriate seed certification. We recommended that institutionalizing novel plant disease diagnostics into seed regulatory frameworks is needed for sustainable potato production and food security in Ethiopia. Full article

Artificial intelligence (AI) has become a revolutionary tool in the automotive sector, specifically in quality management and issue identification. This article presents a systematic review of AI implementations whose target is to enhance production processes within Industry 4.0 and 5.0. The main methods analyzed are deep learning, artificial neural networks, and principal component analysis, which improve defect detection, process automation, and predictive maintenance. The manuscript emphasizes AI’s role in live auto part tracking, decreasing dependance on manual inspections, and boosting zero-defect manufacturing strategies. The findings indicate that AI quality control tools, like convolutional neural networks for computer vision inspections, considerably strengthen fault identification precision while reducing material scrap. Furthermore, AI allows proactive maintenance by predicting machine defects before they happen. The study points out the importance of incorporating AI solutions in actual manufacturing methods to ensure consistent adaptation to Industry 5.0 requirements. Future investigations should prioritize transparent AI approaches, cyber-physical system consolidation, and AI material enhancement for sustainable production. In general terms, AI is changing quality assurance in the automotive industry, improving efficiency, consistency, and long-term results. Full article

The quality assurance of corn seeds is of utmost significance in all stages of production, storage, circulation, and breeding. However, the traditional detection method has some disadvantages, such as high labor intensity, strong subjectivity, low efficiency, cumbersome operation, etc. In view of this, it is of great significance to study more advanced detection methods. In this paper, the application of near-infrared spectroscopy and its imaging technology in the quality detection of corn seeds was reviewed. Firstly, the principles of these two technologies were introduced, and their components, data acquisition, and processing methods, as well as portability, were compared and discussed. Then, the application of these methods to the main quality of corn seeds (including variety and purity, vigor, internal components, mycotoxins, and other qualities such as frost damage, hardness, and maturity, etc.) was reviewed. Breakthroughs and innovations have been made in detection methods, spectral preprocessing methods and recognition algorithms. The significance of corn quality characteristics and the function of the applied algorithm were emphasized. Finally, the challenges and future research direction of spectral and its imaging technology was proposed, aiming to further enhance the accuracy, reliability, and practicability of the detection technology. With the rapid development of spectral and its imaging technology, the detection methods of corn quality are also advancing with the times. This is not just for corn, but more and more crops can be accurately detected by these technologies. It will become an important means of agricultural production inspection in the future. Full article