Search Results (337)

The transition to low-carbon energy systems requires scalable and energy-efficient routes for producing liquid biofuels that are compatible with existing fuel infrastructures. This review focuses on bio-oil production from phototrophic microorganisms, highlighting their high biomass productivity, rapid growth, and inherent capacity for carbon dioxide fixation as key advantages over conventional biofuel feedstocks. Recent progress in thermochemical conversion technologies, particularly hydrothermal liquefaction (HTL) and fast pyrolysis, is critically assessed with respect to their suitability for wet and dry algal biomass, respectively. HTL enables direct processing of high-moisture biomass while avoiding energy-intensive drying, whereas fast pyrolysis offers high bio-oil yields from lipid-rich feedstocks. In parallel, catalytic upgrading strategies, including hydrodeoxygenation and related hydroprocessing routes, are discussed as essential steps for improving bio-oil stability, heating value, and fuel compatibility. Beyond conversion technologies, innovative biological and biotechnological strategies, such as strain optimization, stress induction, co-cultivation, and synthetic biology approaches, are examined for their role in tailoring biomass composition and enhancing bio-oil precursors. The integration of microalgal cultivation with wastewater utilization is briefly considered as a supporting strategy to reduce production costs and improve overall sustainability. Overall, this review emphasizes that the effective coupling of advanced thermochemical conversion with targeted biological optimization represents the most promising pathway for scalable bio-oil production from phototrophic microorganisms, positioning algal bio-oil as a viable contributor to future low-carbon energy systems. Full article

The anaerobic thermal decomposition of plant biomass produces raw materials such as wood charcoal, wood oil, or biogas, which can be used to replace conventional fossil fuels. This enables the development of environmentally friendly alternatives to traditional fuels without the need to develop new technologies, such as engines. The aim of the study was to verify the substances produced during the anaerobic thermal decomposition process of wheat straw. Measurement was carried out by pyrolysis at eight selected temperatures between 350 °C and 1050 °C, with an increase of 100 °C. The analysis was performed on a pyrolyzer coupled to a gas chromatograph (PY/GC-MS). An ANOVA test was used to detect the significance of the results. Based on the ANOVA analysis, the distribution of compound classes in the three temperature regimes was statistically significant. Phenolic compounds reached their highest relative abundance (or relative content) at 650 °C, while PAHs (polycyclic aromatic hydrocarbons) were absent below 550 °C and increased sharply above 850 °C. The results illustrate the thermal decomposition pathway of straw biomass: low-temperature pyrolysis favors the formation of oxygen-rich bio-oils, while higher temperatures increase aromatic condensation and PAH production. Full article

This study evaluates the environmental outcomes of integrating anaerobic digestion (AD) with pyrolysis (Py) and hydrothermal carbonization (HTC) to treat cattle slurry and grass silage in an Irish agricultural context. A consequential life cycle assessment (CLCA) was carried out for six scenarios based on 1 t of feedstock (0.4:0.6 cattle slurry/grass silage on a VS basis): two standalone AD systems (producing bioelectricity and biomethane) and four integrated AD–Py/HTC systems with different product utilisation pathways. Across all impact categories, the integrated systems performed better than standalone AD. This improvement is mainly due to the surplus bioenergy (electricity, biomethane, hydrocarbon fuel, hydrochar) that replaces marginal fossil energy (hard coal, natural gas and heavy fuel oil), together with the displacement of mineral NPK fertilisers by digestate-derived biochar and HTC process water. Among the configurations, the AD–HTC bioelectricity scenario (S4) achieved the best overall performance, driven by higher hydrochar yields, a favourable heating value, and a lower pretreatment energy demand compared with Py-based options. Across the integrated scenarios, climate change, freshwater eutrophication, and fossil depletion impacts were reduced by up to 84%, 86%, and 99%, respectively, relative to the fossil-based reference system, while avoiding digestate and fertiliser application reduced terrestrial acidification by up to 74%. Overall, the results show that the cascading utilisation of digestate via AD–Py/HTC can simultaneously enhance bioenergy production and nutrient recycling, providing a robust pathway for low-emission management of agricultural residues. These findings are directly relevant to Ireland’s renewable energy and circular economy targets and are transferable to other livestock-intensive regions seeking to valorise slurry and grass-based residues as low-carbon energy and biofertiliser resources. Full article

The maritime transport sector’s reliance on fossil-based fuels remains a major contributor to global greenhouse gas emissions, underscoring the urgent need for sustainable alternatives such as marine biofuels. Thermochemical pyrolysis of biomass and plastic waste represents a promising route for producing renewable and recycled marine fuel feedstocks. This review provides an integrated analysis of the full production and upgrading chain, encompassing pyrolysis of lignocellulosic biomass and polymer-derived resources, catalytic upgrading, and qualitative evaluation of product distribution and yield trends. Particular emphasis is placed on montmorillonite-based catalysts as naturally abundant, low-cost, and environmentally benign alternatives to conventional zeolites. The review systematically examines the influence of key montmorillonite modification strategies, including acid activation, pillaring, and ion-exchanged, on acidity, textural properties, and catalytic performance in catalytic cracking and hydrodeoxygenation processes. The analysis shows that catalyst modification strongly governs the yield, selectivity, and reproducibility of biofuels. By adopting this integrated perspective, the review extends beyond existing works focused on isolated upgrading steps or zeolitic catalysts. Key research gaps are identified, particularly regarding long-term catalyst stability, deep deoxygenation of real bio-oils, and compliance with marine fuel standards. Full article

The increasing global demand for clean hydrogen necessitates production methods that minimize greenhouse gas emissions while being scalable and economically viable. Hydrogen has a very high gravimetric energy density of about 142 MJ/kg, which makes it a very promising energy carrier for many uses, such as transportation, industrial processes, and fuel cells. Methane pyrolysis has emerged as an attractive low-carbon alternative, decomposing methane (CH₄) into hydrogen and solid carbon while circumventing direct CO₂ emissions. Still, the process is very endothermic and has always depended on fossil-fuel heat sources, which limits its ability to run without releasing any carbon. This review examines the integration of geothermal energy and methane pyrolysis as a sustainable heat source, with a focus on Enhanced Geothermal Systems (EGS) and Closed-Loop Geothermal (CLG) technologies. Geothermal heat is a stable, carbon-free source of heat that can be used to preheat methane and start reactions. This makes energy use more efficient and lowers operating costs. Also, using flared natural gas from remote oil and gas fields can turn methane that would otherwise be thrown away into useful hydrogen and solid carbon. This review brings together the most recent progress in pyrolysis reactors, catalysts, carbon management, geothermal–thermochemical coupling, and techno-economic feasibility. The conversation centers on major problems and future research paths, with a focus on the potential of geothermal-assisted methane pyrolysis as a viable way to make hydrogen without adding to the carbon footprint. Full article

The ever-growing global consumption of coffee generates millions of tons of spent coffee grounds (SCG) annually, posing a significant waste disposal problem. Although some SCG find use in composting or biogas production, a large portion remains underutilized. This study introduces a novel circular waste-to-energy pathway to tackle this challenge. Our proposed technology employs a cascading valorization approach, utilizing non-catalytic supercritical transesterification of pyrolytic oil derived from SCG for liquid hydrocarbon production. The process begins with pyrolysis, which converts SCG into pyrolytic oil. This oil is then upgraded via supercritical transesterification with methanol. Experiments were conducted using a 1:6 oil-to-methanol ratio at precisely controlled conditions of 239.4 °C and 1200 psi for 20 min. This optimized process yielded an impressive 96% of valuable liquid hydrocarbon product. The resulting product exhibited highly favorable characteristics, including a density of 755.7 kg/m³, a viscosity of 0.7297 mm²/s, and a high heating value (HHV) of 48.86 MJ/kg. These properties are remarkably comparable to conventional biofuels and standard fossil fuels, demonstrating the product’s potential as a viable energy source. Full article

The rapid growth and seasonal availability of agricultural materials, such as straws, stalks, husks, shells, and processing wastes, present both a disposal challenge and an opportunity for renewable fuel production. Solar-assisted thermochemical conversion, such as solar-driven pyrolysis, gasification, and hydrothermal routes, provides a pathway to produce bio-oils, syngas, and upgraded chars with substantially reduced fossil energy inputs compared to conventional thermal systems. Recent experimental research and plant-level techno-economic studies suggest that integrating concentrated solar thermal (CSP) collectors, falling particle receivers, or solar microwave hybrid heating with thermochemical reactors can reduce fossil auxiliary energy demand and enhance life-cycle greenhouse gas (GHG) performance. The primary challenges are operational intermittency and the capital costs of solar collectors. Alongside, machine learning (ML) and AI tools (surrogate models, Bayesian optimization, physics-informed neural networks) are accelerating feedstock screening, process control, and multi-objective optimization, significantly reducing experimental burden and improving the predictability of yields and emissions. This review presents recent experimental, modeling, and techno-economic literature to propose a unified classification of feedstocks, solar-integration modes, and AI roles. It reveals urgent research needs for standardized AI-ready datasets, long-term field demonstrations with thermal storage (e.g., integrating PCM), hybrid physics-ML models for interpretability, and region-specific TEA/LCA frameworks, which are most strongly recommended. Data’s reporting metrics and a reproducible dataset template are provided to accelerate translation from laboratory research to farm-level deployment. Full article

Cross-linked polyethylene (PEX) is very stable, both chemically and mechanically. This makes its waste difficult to process. A very promising approach is slow pyrolysis catalyzed by hematite (α-Fe₂O₃). Such pyrolysis was carried out on a large scale (feedstock of 38 kg, catalyst amount of 2 wt.%, heating rate of 4 K min⁻¹, end temperature of 435 °C, delay at the end temperature several hours) and provided an oil containing both liquid (up to C₁₇) and solid hydrocarbons (>C₁₇). Thus, the oil obtained can be a source of valuable chemicals, solvents, and paraffin, and/or used as a clean liquid fuel and/or as a source of lubricants. Pyrolysis of PEX also yielded energy gas (12 wt.%) and solid carbonaceous residue (15 wt.%) for further use. The process mass balance and parameters (temperature, heating rate, dwell time, catalyst amount), composition, and chemical (elemental analysis, XRF, GC-MS, GC, distillation curve) and physical (viscosity, density, higher and lower heating value) properties of the oil, gas, and solid carbonaceous residue obtained are presented and discussed. The main product of the proposed technology is oil with a yield of almost 73 wt.%. The by-products are energy gas (12 wt.%) and solid carbonaceous residue (15 wt.%). The results obtained showed that the proposed technology successfully recycles difficult-to-process PEX with a process efficiency of 70%. Full article

Pili nutshell (PS), an abundant agro-industrial byproduct in the Bicol Region, Philippines, demonstrates substantial potential as a solid biofuel and bioenergy feedstock. Proximate and ultimate analyses revealed high volatile matter (72.00 ± 0.20 wt%), low ash content (4.33 ± 0.76 wt%), and a higher heating value of 20.60 MJ/kg, indicating strong suitability as a solid fuel for thermochemical conversion and biofuel production. Thermogravimetric analysis (TGA) was conducted from 30 °C to 900 °C at heating rates of 10, 15, and 20 °C/min under nitrogen to examine its thermal decomposition behavior. The process followed three stages: initial moisture loss, active devolatilization, and lignin-rich char formation. The resulting kinetic and thermodynamic parameters are directly relevant for designing fast pyrolysis processes aimed at liquid biofuel production and optimizing downstream fuel utilization of the derived bio-oil and char. Kinetic analysis using the Coats–Redfern method identified third-order reaction (CR03) and diffusion-controlled (DM6) models as best-fitting, with activation energies ranging from 64.03–96.21 kJ/mol (CR03) and 66.98–104.72 kJ/mol (DM6). Corresponding thermodynamic parameters—ΔH (58.67–90.95 kJ/mol), ΔG (201.51–231.46 kJ/mol), and ΔS (−174.57 to −255.08 kJ/mol·K)—indicated an endothermic, non-spontaneous, entropy-reducing reaction pathway. Model-free methods confirmed a highly reactive zone at α = 0.3–0.6, with consistent E_a values (~130–190 kJ/mol). These findings affirm the viability of PS for fast pyrolysis, offering data-driven insights for optimizing advanced fuel and bioenergy systems in line with circular economy objectives. Full article

Fast pyrolysis of vegetable oils and residues generates bio-oil (BO), a renewable hydrocarbon source with high acidity that limits its direct use in refineries. In this study, BOs were produced from refined soybean oil (RSO) and waste cooking oil (WCO) at 525 °C in a continuous bench-scale pyrolysis at 525 °C, with a 390 ± 8 g h⁻¹ feed rate, under steady-state conditions. The resulting bio-oils exhibited high acidity (acid index of 145 and 127 mg KOH g⁻¹, respectively) and elevated olefinic and oxygen contents, making them corrosive and unsuitable for co-refining with petroleum. To reduce acidity, ethyl esterification was performed using lipase B from Candida antarctica (CALB), using a Box–Behnken 3³ factorial design. Variables included temperature (40–60 °C), bio-oil:ethanol mass ratio (1:1–1:5), and catalyst concentration (3–10% w/w). The acid index was reduced by up to 76%, with optimal conditions (62 °C, 1:1 mass ratio, 11% CALB) yielding a final value of 28 mg KOH g⁻¹. Similar reductions were obtained for waste cooking oil bio-oil, confirming robustness across feedstocks. CALB retained over 70% activity after three cycles, demonstrating stability. This enzymatic esterification process shows strong potential for lowering bio-oil acidity, enabling integration into petroleum refineries, diversifying feedstocks, and advancing renewable fuel production. Full article

Economic and technological factors necessitate the use of alternative fuels during oil shale combustion, a process that generates substantial amounts of solid waste with varying ash compositions. This study evaluates the potential of two such waste materials: (i) fly ash derived from the combustion of oil shale (a fine particulate residue from burning crushed shale rock, sometimes combined with biomass), and (ii) short carbon fibres recovered from the pyrolysis (a process of decomposing materials at high temperatures in the absence of oxygen) of waste wind turbine blades. Oil shale ash from two different sources was investigated as a partial cement replacement, while recycled short carbon fibres (rCFs) were incorporated to enhance the functional properties of mortar composites. Results showed that carbonate-rich ash promoted the formation of higher amounts of monocarboaluminate (a crystalline hydration product in cement chemistry), leading to a refined pore structure and increased volumes of reaction products—primarily calcium silicate hydrates (C–S–H, critical compounds for cement strength). The findings indicate that the mineralogical composition of the modified binder (the mixture that holds solid particles together in mortar), rather than the fibre content, is the dominant factor in achieving a dense microstructure. This, in turn, enhances resistance to water ingress and improves mechanical performance under long-term hydration and freeze–thaw exposure. Life cycle assessment (LCA, a method to evaluate environmental impacts across a product’s lifespan) further demonstrated that combining complex binders with rCFs can significantly reduce the environmental impacts of cement production, particularly in terms of global warming potential (−4225 kg CO₂ eq), terrestrial ecotoxicity (−1651 kg 1,4-DCB), human non-carcinogenic toxicity (−2280 kg 1,4-DCB), and fossil resource scarcity (−422 kg oil eq). Overall, the integrative use of OSA and rCF presents a sustainable alternative to conventional cement, aligning with principles of waste recovery and reuse, while providing a foundation for the development of next-generation binder systems. Full article

The leather industry generates large amounts of solid waste, creating environmental concerns for the presence of hazardous compounds such as chromium. In fact, conventional disposal practices, including landfill and incineration, promote the formation of hexavalent chromium (Cr⁶⁺) and polluting emissions. This work reviews biochemical and thermochemical processes for the energetic valorization of different leather solid wastes, namely untanned, tanned with chromium or vegetable tanning agents, and post-consumer leather. Thermochemical routes, i.e., pyrolysis, gasification, and hydrothermal treatment (HT), can convert leather waste into energy carriers including bio-oil, syngas, and char, while anaerobic digestion (AD) is a biochemical method used to produce biogas. Particularly, pyrolysis is promising for fuel precursors and chromium stabilization, HT suits wet, raw waste, while gasification enables syngas recovery. In AD, microbial chromium inhibition is mitigated through the co-digestion of degradable substrates. This review takes a waste-type-driven rather than process-driven approach to provide new insights into the conversion of leather solid waste into value-added products, showing that the optimal recycling route depends on the waste characteristics. Moreover, these methods have not yet been directly compared in terms of their energy production performance with regard to leather waste. Future work should improve process conditions, evaluate chromium and finishing additive impacts, and assess scalability. Full article

The urgent need for cleaner energy sources has driven exploration into innovative and sustainable solutions. This study investigates the potential of the invasive aquatic plant, the water hyacinth, to contribute to energy recovery and support the preservation of blue carbon ecosystems through biomass removal. Employing slow pyrolysis, this study examines the influence of temperature (300–500 °C) and residence time (30–90 min) on bio-oil and biochar production in a fixed-bed reactor. Results revealed that residence time was the key operational parameter significantly influencing total liquid condensate yield, which peaked at 34.34 wt% at 400 °C after 90 min. Moisture content reveals an actual organic bio-oil yield of approximately 3.4–4.8 wt%. In contrast, biochar yield (max. 43.74 wt%) was not significantly affected by the tested parameters. The resulting bio-oil exhibited a high heating value of up to 25.84 MJ/kg, suggesting its potential as a renewable fuel. This study concludes that slow pyrolysis of invasive water hyacinth provides a dual-benefit pathway: it co-produces renewable bio-oil for energy recovery alongside a stable biochar, offering a tangible route for blue carbon sequestration. This integrated approach transforms an environmental liability into valuable resources, contributing to a cleaner environment and a more sustainable future. Full article

Solid waste presents a very large problem in the developed world. Waste plastics, which make up a large part of solid waste, have high energy value, which is discarded if they are not treated properly. Most of the plastic found in solid waste is produced from petrochemical material, so it can be used in resource recovery processes to produce various materials. One promising resource recovery process is the pyrolysis process, from which pyrolytic oil, gas, and solid residue are obtained. Pyrolytic oils have properties that are similar to conventional fossil fuels, and are promising fuels for use in heat engines or heating applications. In the present work, HDPE plastic in the form of plastic bottles caps was collected from solid waste and used in a thermal pyrolysis process for the production of pyrolytic oil. The obtained oil was characterised, and the obtained results were compared to conventional fuels. The obtained oil was used further in an oil burner fuel injection application, in which the spray breakup characteristics were monitored and analysed using VisiSize particle characterisation systems. The obtained results were compared to those of conventional fuel. The results indicate that the difference in fuel properties influences the spray breakup process slightly, but the differences are rather small. This indicates that from a spray development perspective, pyrolytic oil can be used as a substitute for conventional fuels in oil burners. Full article

Background: Hospitals generate large volumes of single-use plastic waste, which are predominantly incinerated. To improve sustainability, standardized procedure-specific surgical trays have been implemented, reducing waste and setup time. This early feasibility study investigated whether all residual plastics from surgical procedures could be recycled via pyrolysis into high-quality oil for circular reuse in medical supply production. Methods: All residual plastics from five transurethral resection (TUR) trays were subjected to pyrolysis at 430–460 °C in a batch reactor. Condensable fractions were separated into heavy (HF) and light (LF) oils, while non-condensable gases and coke were quantified. Chemical analyses included the density, water content, heating value, and elemental composition. Results: From 1.102 kg of input material, the process yielded 78 weight percent (wt%) oil (HF 59.1%, LF 40.9%), 20.5 wt% gas, and 1.5 wt% coke. HF solidified at room temperature, whereas LF remained liquid, reflecting distinct hydrocarbon chain distributions. The oils exhibited densities of 767.0 kg/m³ (HF) and 748.9 kg/m³ (LF), heating values of 46.39–46.80 MJ/kg, low water contents (<0.05 wt%), and minimal contamination (silicone ≤ 193 mg/kg; chlorine ≤ 110 mg/kg). Conclusions: Pyrolysis of surgical tray plastics produces decontaminated high-energy oils comparable in quality to fossil fuels, with a material recovery rate exceeding 75% and potential CO₂ savings of ~ 2.9 ton per t plastic compared with incineration. This process provides a technically and ecologically viable pathway toward a scalable circular economy in healthcare. Full article