Search Results (31)

In the present work, the influence of the addition of graphene nanoplatelets presenting different dimensions on polyurethane–polyisocyanurate aerogel structure and properties has been studied. The obtained aerogels synthesized through a sol–gel method have been fully characterized in terms of density, porosity, specific surface area, mechanical stiffness, thermal conductivity, and speed of sound. Opacified aerogels showing high porosity (>92%) and low densities (78–98 kg/m³) have been produced, and the effect of the size and content of graphene nanoplatelets has been studied. It has been observed that formulations with less than 5 wt.% of graphene nanoplatelets larger than 2 microns can effectively reduce the total thermal conductivity by absorption and scattering of the infrared radiation, reducing the heat transfer by this mechanism. The resulting opacified samples are highly insulating materials, with thermal conductivities less than 18 mW/m·K. Moreover, it has been observed that smaller particles with ca. 200 nm of average length can promote an increase in the elastic modulus, therefore obtaining stiffer aerogels, combined with thermal conductivities lower than 20 mW/m·K. Results have been studied in detail, providing a further understanding of the mechanisms for improving the final properties of these materials, making them more suitable for industrial applications. Full article

This study explores the innovative potential of native lignin as a sustainable biopolyol for synthesizing polyurethane aerogels with variable microstructures, significant specific surface areas, and high mechanical stability. Three types of lignin—Organosolv, Aquasolv, and Soda lignin—were evaluated based on structural characteristics, Klason lignin content, and particle size, with Organosolv lignin being identified as the optimal candidate. The microstructure of lignin polyurethane samples was adjustable by solvent choice: Gelation in DMSO and pyridine, with high affinity to lignin, resulted in dense materials with low specific surface areas, while the use of the low-affinity solvent e.g acetone led to aggregated, macroporous materials due to microphase separation. Microstructural control was achieved by use of DMSO/acetone and pyridine/acetone solvent mixtures, which balanced gelation and phase separation to produce fine, homogeneous, mesoporous materials. Specifically, a 75% DMSO/acetone mixture yielded mechanically stable lignin polyurethane aerogels with a low envelope density of 0.49 g cm⁻³ and a specific surface area of ~300 m² g⁻¹. This study demonstrates a versatile approach to tailoring lignin polyurethane aerogels with adjustable textural and mechanical properties by simple adjustment of the solvent composition, highlighting the critical role of solvent–lignin interactions during gelation and offering a pathway to sustainable, high-performance materials. Full article

In this study, a new environmentally friendly and efficient method for recycling and reusing waste polyurethane sheets is proposed. SiO₂ aerogel was prepared using the sol–gel method, and mullite whiskers were introduced to enhance its toughness. The whisker-toughened aerogel was used in the degradation of waste polyurethane to produce modified recycled polyol, which was subsequently used to prepare recycled polyurethane foam insulation material. Following a series of tests, including Fourier-transform infrared spectroscopy, apparent density, viscosity, heat loss, and thermal conductivity, the results showed that when the aerogel with wt% = 0.9% mullite whiskers and 0.06 g of whisker-toughened aerogel were added, the viscosity was close to that of polyether polyol 4110. The optimal compressive strength of the resulting composite blister structure reached 817.93 MPa, with a thermal conductivity of 0.0228 W·(m·K)⁻¹, demonstrating good thermal stability. These results indicate that the whisker-toughened aerogel effectively reduces the viscosity of the degraded materials and significantly improves the mechanical properties and thermal stability of the regenerated polyurethane thermal insulation materials. This research provides new ideas and new methods for waste polyurethane recycling and offers a new perspective for the research and development of thermal insulation materials. Full article

This study provides a comprehensive analysis of the environmental impacts associated with the synthesis of polyurethane (PUR) aerogels. The synthesis process incorporates various solvents and solids contents into the formulation, with the primary objective of enhancing the physical properties of the aerogels for broad industrial applications. Nine experimental scenarios were explored, grouped into two sets based on the variables studied. A detailed Life Cycle Assessment (LCA) was conducted to evaluate the environmental impacts of all formulated PUR aerogels. The findings indicate that a solvent solution of 100% ethyl acetate (EtOAc) results in lower environmental impacts compared to other tested formulations. Notably, a solvent solution comprising 75% acetonitrile (ACN) and 25% EtOAc exhibited the highest environmental Key Performance Indicator (εKPI) among the tested material formulations, closely followed by the PUR aerogel obtained using acetone as a solvent. Furthermore, this study underscores the necessity of performing an integrated LCA that considers both environmental and functional aspects. While reducing the solids content is environmentally advantageous, it may present challenges in terms of material functionality. This is illustrated by the PUR aerogel synthesized with the lowest solids content of 3.2 wt.%, which demonstrated high deformability, thereby complicating the determination of a reliable Young’s modulus for analysis. Full article

Natural and bio-based construction materials such as bamboo, cork, or natural fiber composites offer a promising solution for enhancing the environmental sustainability of buildings. In this sense, the paper presents an experimental thermo-acoustic characterization of four common Ecuadorian natural fibers, abaca (Musa textilis), cabuya (Furcraea andina), coir (Cocos nucifera), and totora (Schoenoplectus californicus). Different densities were considered, from 85 kg/m³ (Cabuya) to 244 kg/m³ (totora), to thermo-acoustically characterize the samples built with these fibers, by means of the guarded-hot-plate (GHP) and impedance tube methods in-lab experimental benches. The exhaustive original characterization of the evaluated natural fiber composites showed a promising overall thermo-acoustic behavior. The thermal conductivity of the fibers was around 0.04–0.06 W/m·K and, therefore, comparable to other materials such as polystyrene, polyurethane, or aerogel that are already utilized for similar applications. On the other hand, the sound-absorption properties of the evaluated fibers are also very competitive, but strongly affected by the thickness of the sample, with noise reduction coefficient NRC ranging from 0.12 to 0.53. Consequently, the production and distribution of these materials in the Ecuadorian market for thermal insulation and acoustic conditioning constitute an alternative characterized by good technical performance, which, compared to synthetic composites used in the construction industry for similar duties, is ecological, sustainable, and has low built-in energy consumption. Full article

In this work, polyurethane (PUR) aerogels doped with different SiO₂ particles, derived from a renewable source, were successfully synthesized, and the effects of SiO₂ content on the properties of PUR aerogels were investigated. Specifically, three types of SiO₂-based particles obtained from rice husk through different procedures were evaluated to enhance the thermal stability of the composites with special attention given to flame-retardant properties. With the optimal SiO₂ particles, obtained through acid digestion, the influence of their content between 0.5 and 3 wt.% on the physicochemical characteristics of the synthesized aerogels was thoroughly examined. The results showed that increasing the doping agent content improved the lightness, thermal stability, and flame-retardant properties of the resulting PUR aerogels, with the best performance observed at a 2 wt.% doping level. The doped aerogel samples with non-modified SiO₂ particles significantly enhanced the fire safety performance of the material, exhibiting up to an eightfold increase in flame retardancy. However, modification of the SiO₂ particles with phytic acid did not slow down the combustion velocity when filling the aerogels. This research highlights the promising potential of doped PUR/SiO₂ aerogels in advancing materials science and engineering applications for withstanding high temperatures and improving fire safety. Full article

This research presents a novel approach to synthesising polyurethane (PUR)-based aerogels at the pilot scale, optimizing synthesis variables such as the gelation solvent, solids content, chain extender/isocyanate ratio, and dispersion mode. The solids content (2–11 wt.%) is the parameter with the most influence on the density of the aerogels, with a clear decrease in this property as the solids content decreases. On the other hand, it was demonstrated that minimizing the excess of ethylenediamine (used as chain extender) in relation to the isocyanate is a valuable consideration to improve the thermal conductivity of the aerogel. Related to the chain extender/isocyanate ratio, a compromise situation where the initial isocyanate reacts almost completely is crucial. Fourier-transform infrared spectroscopy was used to conduct such monitoring during the reaction. Once the conditions were optimised, the aerogel showing improved properties was synthesised using ethyl acetate as the gelling solvent, a 3.7 wt.% solids content, an ethylenediamine/isocyanate ratio of 0.20, and sonication as the dispersion mode, attaining a thermal conductivity of 0.030 W m⁻¹ K⁻¹ and a density of 0.046 g cm⁻³. Therefore, the synthesized aerogel emerges as a promising candidate for use in the construction and automotive industries. Full article

To address the challenge of balancing the mechanical, thermal insulation, and flame-retardant properties of building insulation materials, this study presented a facile approach to modify the rigid polyurethane foam composites (RPUFs) via commercial expandable graphite (EG), ammonium polyphosphate (APP), and silica aerogel (SA). The resulting EG/APP/SA/RPUFs exhibited low thermal conductivity close to neat RPUF. However, the compressive strength of the 6EG/2APP/SA/RPUF increased by 49% along with achieving a V-0 flame retardant rating. The residual weight at 700 °C increased from 19.2 wt.% to 30.9 wt.%. Results from cone calorimetry test (CCT) revealed a 9.2% reduction in total heat release (THR) and a 17.5% decrease in total smoke production (TSP). The synergistic flame-retardant mechanism of APP/EG made significant contribution to the excellent flame retardant properties of EG/APP/SA/RPUFs. The addition of SA played a vital role in reducing thermal conductivity and enhancing mechanical performance, effectively compensating for the shortcomings of APP/EG. The cost-effective EG/APP/SA system demonstrates a positive ternary synergistic effect in achieving a balance in RPUFs properties. This study provides a novel strategy aimed at developing affordable building wall insulation material with enhanced safety features. Full article

Three-dimensional (3D) spacer fabric has the characteristics of a light weight and high strength, and its unique three-dimensional structure gives it great potential for development in terms of insulation. For the purpose of further improving the thermal insulation performance of 3D spacer fabric, the fabric was treated with silica aerogel while solving the problem of powdering during use. Firstly, the electronic Jacquard machine was modified for weaving spacer fabrics. The ground warp yarns were controlled by two groups of heald frames with various positions of heald eye, forming a double-shuttle. The longitudinal warp yarns were controlled by the Jacquard healdwine to prepare a spacer Jacquard fabric with a spacing of 5 mm. Secondly, polyurethane foam was applied as a carrier to compound with silica aerogel. The experimental results demonstrate that the strength of the composite fabrics is significantly increased, while the toughness is decreased. With the increase in silica aerogel content, the pore size of foam becomes smaller, and the degree of foam fragmentation increases, showing a trend of increasing thermal insulation performance followed by a decreasing insulation performance. When the aerogel content is 3.3%, the composite fabric has the optimal thermal insulation performance. Full article

High-performance pressure sensors provide the necessary conditions for smart shoe applications. In this paper, the elastic Macroporous Graphene Aerogel (MGA) was synthesized via the modified Hummers’ method, and it was further combined with Expanded-Thermoplastic polyurethane (ETPU) particles to assemble MGA-ETPU flexible sensors. The MGA-ETPU has a low apparent density (3.02 mg/cm³), high conductivity (0.024 S/cm) and fast response time (50 ms). The MGA-ETPU has a large linear sensing range (0–10 kPa) and consists of two linear regions: the low-pressure region (0 to 8 kPa) and the high-pressure region (8 to 10 kPa), with sensitivities of 0.08 kPa⁻¹, and 0.246 kPa⁻¹, respectively. Mechanical test results show that the MGA-ETPU sensor showed 19% reduction in maximum stress after 400 loading–unloading compression cycles at 40% strain. Electrical performance tests showed that the resistance of MGA-ETPU sensor decreased by 12.5% when subjected to sudden compression at 82% strain and returned to its original state within 0.05 s. Compared to existing flexible sensors, the MGA-ETPU sensors offer excellent performance and several distinct advantages, including ease of fabrication, high sensitivity, fast response time, and good flexibility. These remarkable features make them ideally suited as flexible pressure sensors for smart shoes. Full article

In this study, a liquid regenerated polyether polyol was obtained after the degradation of waste PU foam by the two-component decrosslinker agents ethylene glycol and ethanolamine. The regenerated polyol-based polyurethane foam was modified by adding different ratios of SiO₂ aerogel through the self-preparation of silica aerogel (SiO₂ aerogel) to prepare aerogel/regenerated polyurethane foam nanocomposites of SiO₂ aerogel-modified regenerated polyurethane composites. A series of analytical tests on self-prepared silica aerogel and aerogel-modified recycled polyurethane foam composites were performed. The analysis of the test results shows that the regenerated rigid PU foam obtained with SiO₂ aerogel addition of 0.3% in the polyurethane degradation material has a small density, low thermal conductivity, and higher compressive strength; hence, the prepared silica aerogel-regenerated polyol-based polyurethane nanocomposite has good thermal insulation and strength support properties. The clean, low-carbon, and high-value utilization of recycled waste polyurethane was achieved. Full article

Liquefied natural gas (LNG) is one of the most promising fuels for energy supply because it has a favorable combination of environmental and economic properties in connection with new trends aimed at the development of ecological and sustainable consumption of natural resources, which ensure a constant growth in LNG consumption. The article presents an analytical review of the main technical solutions for the construction of cryogenic pipelines and insulating coating structures. The ANSYS Fluent software was used for simulation of the LNG flow in a pipeline section 10 m long with an outer diameter of 108 mm for three types of insulating coating (polyurethane (PU) foam, aerogel, and vacuum-insulated pipe (VIP)). In addition, an assessment was made of the insulating effect on the LNG temperature distribution along the length of the pipeline. The largest increase in temperature from 113 K to 113.61 K occurs in PU foam-insulated pipes; the smallest was observed in VIP. Further, as an alternative to steel, the use of ultra-high molecular weight polyethylene (UHMWPE) for pipeline material was considered. The optimal result in terms of temperature distributions was obtained while simulating the flow of an LNG pipeline with PU foam by increasing the thickness of the insulating coating to 0.05 m. Full article

The current work aims to study the thermal degradation of the flame retardant polyurethane aerogel (FR_PU_aerogel) through multiple milligram-scale experimental methods. A systemic methodology for measuring the reaction kinetics and thermodynamics of the thermal degradation of FR_PU_aerogel is detailed. Specifically, the thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were performed simultaneously in inert atmosphere to measure the mass loss and heat flow data, and a numerical framework called ThermaKin2Ds was used to inversely model these experimental data. First, a reaction mechanism with six first-order consecutive reactions was developed based on the inverse analysis of the TGA data. The corresponding reaction kinetics were optimized using the hill climbing optimization algorithm. Subsequently, the heat capacities of each condensed phase component and the heat of the reactions were obtained through inversely modeling the heat flow data. Furthermore, the heat of the complete combustion of each gaseous component were derived based on the heat release rates measured in the milligram-scale combustion calorimeter (MCC) experiments. It is noted that the developed reaction mechanism was further validated against the mass loss data obtained at different heating rates. The parameters determined in this work serve as a core subset of inputs for the pyrolysis model development, which is essential for the quantitative understanding of the ignition and the combustion behavior of solid materials. Full article

Polyurethane composite foams were prepared by adding three different types of silica materials as a filler to improve the mechanical and thermal insulation properties. The first type of filler consists of silica aerogels with high-volume pores, with the expectation of improving the thermal insulation of PU foams because silica aerogel itself has superior thermal insulation properties. Silica nanoparticle is used for the second type that has a size very similar to the pore size of silica aerogels for comparison. The last type to produce polyurethane composite foam uses a sol–gel reaction to produce polysiloxane that reacts with polyols during the urethane reaction and forming process. In particular, in the case of silica aerogels and nanoparticles, their surfaces are modified with APTES and then polymeric methylene diphenylene diisocyanate (PMDI) to increase the interaction between the polymer matrix and inorganic fillers. The polyurethane foam structure was successfully produced in all cases of composite foams. As expected, the mechanical properties and the thermal insulation effect were enhanced by the addition of silica fillers, but found to be closely related to the cell structure of polyurethane foams. The addition of small amounts of inorganic fillers improves the mechanical and thermal properties, but the higher the amount of filler, the worse they are due to the agglomeration of fillers on the cell walls. The dispersion of added inorganic fillers within the foam cells should be controlled effectively. Surface-modified silica fillers exhibit better enhancement of mechanical and thermal insulation properties. Full article

A family of transparent polyisocyanurate-polyurethane (PUR-PIR) aerogels with an interesting combination of physical properties were synthesized. First, their textural properties were analyzed aiming to study catalyst influence on the final porous structures and densities. Their thermal conductivities were measured at different temperatures allowing observation of a clear trend relating the initial formulation with the porous structure and reaching values as low as 12 mW/mK, the lowest found in the literature for aerogels based on this polymer matrix. Contributions to thermal conductivity were calculated, improving the understanding of the porous structure-insulating performance relationship. Moreover, their mechanical properties were studied (elastic modulus, stress at different strains and elastic behavior). The aerogels showed tunable stiffness (elastic modulus from 6.32 to 0.13 MPa) by changing the catalyst concentration and significant elasticity. Thus, super-insulating transparent PUR-PIR aerogels with tailored mechanical properties were obtained opening a wide range of potential applications in the energy, building, automotive and aeronautical sectors, among others. The exceptional insulation of silica aerogels was reached at the same time that their general brittleness was improved while keeping good transparency to visible light (85%, 650 nm). Therefore, these aerogels may constitute an alternative to silica aerogels. Full article