Search Results (991)

To elucidate the modification and pre-swelling mechanisms of instant bituminous modifiers and their contribution to bituminous materials’ performance, this study investigates an instant ultra-high-performance bitumen modifier (SHVE-M). Fluorescence microscopy (FM), gel permeation chromatography (GPC), physical property tests, viscoelastic properties tests, dynamic shear rheometer (DSR), and mixture pavement performance tests were employed to systematically characterise the instant modified bitumen (SHVE-MB) and its mixture (SHVE-MBM). The results indicate that SHVE-M forms a stable “bitumen phase–polymer spherical phase” structure. ImageJ-win64 analysis revealed that SHVE-M exhibits a modifier area fraction of 46.68% and an average area fraction of 0.22‰, while SHVE-MB achieves a modifier area fraction of 17.54% and an average area fraction of 0.18‰. This morphology is supported by a large molecular size (LMS) content of 43% in SHVE-M. In terms of physical properties, the SHVE-MB (prepared via 10 min shearing) exhibited a penetration of 46.2 dmm, a softening point of 91.7 °C, and a ductility of 34.3 cm. These values are highly comparable to the conventional wet-process HVE-MB (prepared via 4 h maturation), with negligible differences of 0.5 dmm, 1.7 °C, and 1.4 cm, respectively. Quantitatively for viscoelasticity, SHVE-MB achieved a dynamic viscosity of 425,283.4 Pa·s at 60 °C and an elastic recovery rate of 92.1%, paralleling the 414,623.7 Pa·s and 93.6% of HVE-MB. Regarding mixture performance, the high-temperature dynamic stability (DS) of SHVE-MBM reached 7974 times/mm, approaching the 8256 times/mm of HVE-MBM. The water stability was excellent with a splitting tensile strength ratio (TSR) of 97.4% (vs. 98.0% for HVE-MBM). Furthermore, the low-temperature fracture toughness (K_IC) reached 39.8 N/mm^1.5, significantly outperforming SBS-MBM (27.9 N/mm^1.5) and remaining close to HVE-MBM (43.9 N/mm^1.5). These findings indicate that SHVE-MB effectively bridges the performance gap between instant and traditional high-viscosity modified bitumen, and the pre-swelling mechanism of SHVE-M is well characterized in this study. Full article

To reduce water consumption and potential formation damage associated with conventional water-based fracturing fluids while improving the proppant-carrying and flow adaptability of CO₂-based systems without relying on specialized CO₂ thickeners, a CO₂–water polymer hybrid fracturing fluid was developed using an AM/AA copolymer (poly(acrylamide-co-acrylic acid), P(AM-co-AA)) as the thickening agent for the aqueous phase. Systematic experimental investigations were conducted under high-temperature and high-pressure conditions. Fluid-loss tests at different CO₂ volume fractions show that the CO₂–water polymer hybrid fracturing fluid system achieves a favorable balance between low fluid loss and structural continuity within the range of 30–50% CO₂, with the most stable fluid-loss behavior observed at 40% CO₂. Based on this ratio window, static proppant-carrying experiments indicate controllable settling behavior over a temperature range of 20–80 °C, leading to the selection of 60% polymer-based aqueous phase + 40% CO₂ as the optimal mixing ratio. Rheological results demonstrate pronounced shear-thinning behavior across a wide thermo-pressure range, with viscosity decreasing systematically with increasing shear rate and temperature while maintaining continuous and reproducible flow responses. Pipe-flow tests further reveal that flow resistance decreases monotonically with increasing flow velocity and temperature, indicating stable transport characteristics. Phase visualization observations show that the CO₂–water polymer hybrid fracturing fluid system exhibits a uniform milky dispersed appearance under moderate temperature or elevated pressure, whereas bubble-dominated structures and spatial phase separation gradually emerge under high-temperature and relatively low-pressure static conditions, highlighting the sensitivity of phase stability to thermo-pressure conditions. True triaxial hydraulic fracturing experiments confirm that the CO₂–water polymer hybrid fracturing fluid enables stable fracture initiation and sustained propagation under complex stress conditions. Overall, the results demonstrate that the AM/AA copolymer-based aqueous phase can provide effective viscosity support, proppant-carrying capacity, and flow adaptability for CO₂–water polymer hybrid fracturing fluid over a wide thermo-pressure range, confirming the feasibility of this approach without the use of specialized CO₂ thickeners. Full article

Unconventional low-permeability reservoirs present significant production challenges due to the poor imbibition and displacement efficiency of conventional polymer fracturing fluids. The injection of nanoparticle (NP) compounds into polymer fracturing fluid base systems, such as linear gels or slickwater, has garnered significant research interest due to their superior performance. However, previous studies have primarily focused on evaluating the fluid’s properties, while its imbibition and oil displacement mechanisms within reservoirs remain unclear. Herein, the imbibition mechanism of nanoparticle composite polymer fracturing fluid was systematically investigated from macro and micro perspectives using low-field nuclear magnetic resonance (LF-NMR), atomic force microscopy (AFM), interfacial rheology, and other technical means. The results showed that the imbibition recovery using polymer fracturing fluid was 10.91% higher than that achieved with conventional slickwater. Small and medium pores were identified as the primary contributors to oil drainage. Nanoparticles can be adsorbed on the rock wall in the deep reservoir to realize wettability reversal from oil-wet to water-wet, reducing crude oil adhesion. Furthermore, a strong interaction between the adsorbed NPs and cleanup agents at the oil–water interface was observed, which reduces interfacial tension to 0.95 mN·m⁻¹, mitigates the Jamin effect, and enhances interfacial film deformability. NPs increase the interfacial dilatational modulus from 6.0 to 14.4 mN·m⁻¹, accelerating fluid exchange and oil stripping. This work provides a consolidated mechanistic framework linking NP-induced interfacial modifications to enhanced pore-scale drainage, offering a scientific basis for designing next-generation fracturing fluids. We conclude that NP-compound systems hold strong potential for low-permeability reservoir development, and future efforts must focus on optimizing NP parameters for specific reservoir conditions and overcoming scalability challenges for field deployment. Full article

Enhanced oil recovery (EOR) in fractured reservoirs presents significant challenges due to fluid channeling and poor sweep efficiency. In this study, a synergistic EOR system was developed with polymer-based weak gel as the primary component and foam as the auxiliary enhancer. The system utilizes a low-concentration polymer (1000 mg·L⁻¹) that forms a weakly cross-linked three-dimensional viscoelastic gel network in the aqueous phase, inheriting the core functions of viscosity enhancement and profile control from polymer flooding. Foam acts as an auxiliary component, leveraging the high sweep efficiency and strong displacement capability of gas in fractures. These two components synergistically create a multiscale enhancement mechanism of “bulk-phase stability control and interfacial-driven displacement.” Systematic screening of seven foaming agents identified an optimal formulation of 0.5% SDS and 1000 mg·L⁻¹ polymer. Two-dimensional visual flow experiments demonstrated that the polymer-induced gel network significantly improves mobility control and sweep efficiency under various injection volumes (0.1–0.7 PV) and gravity segregation conditions. Numerical simulation in a 3D fractured network model confirmed the superiority of this enhanced system, achieving a final oil recovery rate of 75%, significantly outperforming gas flooding (65%) and water flooding (59%). These findings confirm that weakly cross-linked polymer gels serve as the principal EOR material, with foam providing complementary reinforcement, offering robust conformance control and enhanced recovery potential in fracture-dominated reservoirs. Full article

CO₂ flooding is an effective technique for enhancing oil recovery in low-permeability reservoirs. However, it is often hindered by severe CO₂ channeling. This challenge is particularly pronounced in near-wellbore regions with large pressure differentials and in fractured reservoirs, where high CO₂ injection rates and rapid breakthrough require channel blocking systems with high mechanical strength and excellent CO₂-resistant performance. In this work, a smart responsive polymer was synthesized and subsequently crosslinked with a highly active phenolic resin crosslinking agent to develop a smart responsive polymer gel channel blocking system. The resulting gel exhibits CO₂-responsive strength enhancement and excellent CO₂-resistant performance. The static and dynamic gelation behaviors, nonlinear rheological properties, CO₂-resistant performance, channel blocking, and enhanced oil recovery performance of the smart responsive polymer gel were systematically investigated. The results demonstrate that the polymer gel maintains good structural stability during dynamic transport in the reservoir and does not undergo significant strength degradation under shear conditions. Moreover, the smart responsive polymer gel exhibits excellent CO₂-resistant performance within a temperature range of 80–110 °C, salinity up to 10 × 10⁴ mg/L, and pressure up to 20 MPa. Moreover, the system shows a significant enhancement in channel blocking and enhanced oil recovery performance, highlighting its promising potential for effective CO₂ flooding channel blocking in low-permeability reservoirs. Full article

One of the most critical damage modes affecting the structural performance of traditional composite materials, and therefore their durability, is the occurrence of interlaminar cracks (delamination), which are prone to grow under different loading conditions. In this study, the feasibility of repairing carbon fiber reinforced polymer (CFRP) laminates using structural adhesives was experimentally investigated by evaluating the Mode I interlaminar fracture toughness. Two unidirectional AS4 CFRP systems were analyzed, manufactured with epoxy 8552 and epoxy 3501-6 matrix resins. Mode I delamination behavior was characterized using Double Cantilever Beam (DCB) specimens. Three commercial structural adhesives were used in the repair process: two epoxy-based systems, (Loctite^® EA 9460™, manufactured by Henkel adhesives (Düsseldorf, Germany), and Araldite^® 2015 manufactured by Huntsman Advanced Materials (The Woodlands, TX, USA) and one low-odor acrylic adhesive, 3M Scotch-Weld^® DP8810NS manufactured by 3M Company (St. Paul, MN, USA). Adhesive joints were applied to previously fractured specimens, and the results were compared with those obtained from baseline composite specimens. The results indicate that repaired joints based on the 8552 matrix exhibited higher strain energy release rate (G_Ic) values, approaching those of the original material. The 3501-6 system showed increased fiber bridging, contributing to higher apparent fracture toughness. Among the adhesives evaluated, the acrylic-based adhesive provided the highest delamination resistance for both composite systems. Full article

Granite residual soil (GRS) is highly susceptible to water-induced softening, posing significant risks of slope instability and collapse. Conventional impermeable grouting often exacerbates these hazards by blocking groundwater drainage. This study investigates the efficacy of a permeable water-reactive polyurethane (PWPU) in stabilizing GRS, aiming to resolve the conflict between mechanical reinforcement and hydraulic conductivity. Uniaxial compression tests were conducted on specimens with varying initial water contents (5%, 10%, and 15%) and PWPU contents (5%, 10%, and 15%). To reveal the multi-scale failure mechanism, synchronous acoustic emission (AE) monitoring and digital image correlation (DIC) were employed, complemented by scanning electron microscopy (SEM) for microstructural characterization. Results indicate that PWPU treatment significantly enhances soil ductility, shifting the failure mode from brittle fracturing to strain-hardening, particularly at higher moisture levels where failure strains exceeded 30%. This enhancement is attributed to the formation of a flexible polymer network that acts as a micro-reinforcement system to restrict particle sliding and dissipate strain energy. An optimal PWPU content of 10% yielded a maximum compressive strength of 4.5 MPa, while failure strain increased linearly with polymer dosage. SEM analysis confirmed the formation of a porous, reticulated polymer network that effectively bonds soil particles while preserving permeability. The synchronous monitoring quantitatively bridged the gap between internal micro-crack evolution and macroscopic strain localization, with AE analysis revealing that tensile cracking accounted for 79.17% to 96.35% of the total failure events. Full article

The M21 epoxy matrix is a toughened material designed to enhance the fracture resistance of carbon fiber-reinforced polymers (CFRPs). This study presents an experimental characterization of the shear and interlaminar properties required for validating computational damage models of hybrid laminated composite panels manufactured with the M21 material system. In-plane shear behavior was evaluated using ±45 (PM45) tests, while interlaminar fracture properties were characterized through double cantilever beam (DCB) and end-notched flexure (ENF) tests. The results demonstrate that hybrid laminates exhibit high interfacial fracture toughness, with notably increased resistance observed in woven–woven and unidirectional–woven interface pairs. Parametric studies identified cohesive strength and fracture energy as the dominant parameters governing delamination behavior in numerical simulations. Corresponding values were extracted for each interface type, enabling accurate representation of damage initiation and propagation in finite element models. To the authors’ knowledge, this work provides the first experimental dataset for the listed M21-based hybrid unidirectional–woven and woven–woven interfaces, establishing a benchmark for future modeling and simulation of toughened composite structures. Full article

This study investigates the mechanical performance and surface morphology of polyamide-based materials commonly used in plastic injection molding. Two resins, PA6 and PA66, were analyzed in both neat and 20 wt% glass fiber-reinforced (GF20) forms. The influence of reinforcement and material type on tensile strength and ductility was examined through integrated experimental and numerical approaches, complemented by microstructural and elemental analyses. PA6 and PA66 specimens were produced in accordance with ISO 527, and tensile tests revealed a significant increase in elastic modulus and tensile strength with glass fiber reinforcement, accompanied by a reduction in elongation at break. Flammability was evaluated via Glow Wire and Tracking tests. SEM–EDS analyses provided insights into fracture morphology and elemental distribution, showing that fiber–matrix interfacial debonding and fiber pull-out dominated failure in reinforced specimens, whereas neat polymers exhibited homogeneous surfaces. Finite element simulations performed in ANSYS Explicit Dynamics supported the experimental findings by identifying stress concentration zones and failure initiation regions. Although numerical simulations successfully captured stress distribution trends, quantitative differences were attributed to idealized modeling assumptions and processing-induced microstructural effects. Overall, this work provides a comprehensive assessment of the reinforcement effects in PA6 and PA66 systems, offering valuable guidance for material selection and design optimization in polymer-based engineering components. Full article

Overlay restorations offer a conservative solution for teeth with substantial loss of tooth structure, but their success depends largely on the preparation design, material type, and fabrication technique. This study aimed to assess the effects of two different preparation designs and fabrication techniques on the fracture resistance and marginal adaptation of overlays fabricated from zirconia-reinforced lithium silicate (ZLS) and 3D-printed resin. Forty extracted human molars were randomly divided into two preparation design groups: occlusal reduction (O) and occlusal reduction with a round shoulder (OS). Each group was subdivided based on the material type: ZLS or 3D-printed resin (n = 10 per subgroup). Restorations were designed using CAD and manufactured using milling (ZLS) or additive manufacturing (3D-Printed). After cementation and thermomechanical aging (5500 cycles, 5–50 °C), marginal gaps were measured at 20 predefined points using scanning electron microscopy (SEM). The fracture resistance was tested using a universal testing machine. Data were analyzed using two-way ANOVA and post hoc tests (α = 0.05). The preparation design had a significant effect on both fracture resistance and marginal adaptation (p < 0.05). Group O showed significantly smaller marginal gaps than Group OS for both materials. The ZLS overlays exhibited a significantly higher fracture resistance than the 3D-printed resin overlays. All groups demonstrated marginal gaps within the clinically acceptable range (<120 μm). The fracture resistance and marginal adaptation of overlay restorations are significantly influenced by the preparation design and material type. A simpler occlusal reduction design results in better marginal adaptation, whereas round shoulder preparations provide a higher fracture resistance. Although the 3D-printed resin showed lower fracture resistance, its marginal adaptation was comparable to that of milled restorations, suggesting its potential as a conservative and cost-effective polymer composite alternative for digitally fabricated overlay restorations. Full article

Carbon fibre-reinforced polymer (CFRP) bonded steel structures are increasingly adopted in offshore floating structures, yet their interfacial performance is highly susceptible to corrosion in marine environments. Corrosion-induced degradation of the CFRP–steel interface can significantly affect load transfer mechanisms and long-term structural reliability. This paper reports an experimental study on corrosion-induced degradation mechanisms and bond–slip behaviour of CFRP–steel double-strap joints. Controlled corrosion damage was generated using an accelerated electrochemical technique calibrated to ISO 9223 corrosivity categories. Tension tests were performed to examine the effects of corrosion degree, CFRP bond length, and the inclusion of glass fibre sheets (GFS) in the adhesive layer on failure modes, ultimate load capacity, and effective bond length. Digital image correlation (DIC) was employed to obtain strain distributions along the CFRP plates and to establish a bond–slip model for corroded interfaces. The results indicate that corrosion promotes a transition from CFRP delamination to steel–adhesive interface debonding, reduces interfacial shear strength to 17.52 MPa and fracture energy to 5.49 N/mm, and increases the effective bond length to 130 mm. Incorporating GFS mitigates corrosion-induced bond degradation and enhances joint performance. The proposed bond–slip model provides a basis for more reliable durability assessment and design of bonded joints in corrosive environments. Full article

Recent breakthroughs in materials science have driven transformative advancements in restorative dentistry. Advanced dental materials, such as bioactive materials, nanocomposites, and fibre-reinforced composites, are attracting attention. Bioactive materials, such as calcium silicate-based cements and bioactive glass, represent a paradigm shift by interacting with biological tissues to stimulate regeneration. They promote hydroxyapatite formation, accelerating mineralisation in hard and soft tissues, and are pivotal tools in minimally invasive procedures due to their functions of structural support and biological interaction. Nanomaterials, especially nanocomposites with embedded nanoparticles, effectively address polymerisation shrinkage and wear in traditional composites. With just 1.5% shrinkage, a flexural strength over 150 MPa, and 44–60% higher wear resistance than conventional composites, they offer significant improvements. Nanocomposites also provide enamel-like translucency and a bond strength of 27–38 MPa to dentin, ensuring excellent aesthetics and durability—making them ideal for direct restorations. Fibre-reinforced composites with glass or polymer fibres balance aesthetics with strength and are increasingly used in restorations. Their high fracture resistance, which closely approaches that of a natural tooth, enables clinicians to preserve more healthy teeth during restoration, in line with the principles of modern conservative dentistry. Overall, bioactive materials enhance tissue repair, nanocomposites optimise form and function, and fibre-reinforced composites deliver strength without compromising aesthetics. As these materials transition from research to clinical practice, they promise longer-lasting treatments, fewer complications, and higher patient satisfaction. This narrative review aims to explore three types of advanced dental materials and their role in improving clinical outcomes. Full article

Slickwater fracturing has become an adopted technology for enhancing hydrocarbon recovery from unconventional, low-permeability reservoirs such as shale and tight formations, owing to its ability to generate complex fracture networks at a low cost. Polyacrylamide and polyacrylamide-based gels serve as key additives in these fluids, primarily functioning as drag reducers and thickeners. However, downhole environments of high-temperature (>120 °C) and high-salinity (>1 × 10⁴ mg/L) reservoirs pose challenges, leading to thermal degradation and chain collapse of conventional polyacrylamide, which results in performance loss. To address these limitations, synthesis methods including aqueous solution polymerization, inverse emulsion polymerization, and aqueous dispersion polymerization have been developed. This review provides an overview of molecular design methods aimed at enhancing performance stability of polyacrylamide-based polymers under extreme conditions. Approaches for improving thermal stability involve synthesis of ultra-high-molecular-weight polyacrylamide, copolymerization with resistant monomers, and incorporation of nanoparticles. Methods for enhancing salt tolerance focus on grafting anionic, cationic, or zwitterionic side chains onto the polymer backbone. The drag reduction mechanisms and gelation methods of these polymers in slickwater fracturing fluids are discussed. Finally, this review outlines research directions for developing next-generation polyacrylamide polymers tailored for extreme reservoir conditions, offering insights for academic research and field applications. Full article

In aerospace, defense, and energy systems, ceramic matrix composites (CMCs) are smart structural materials designed to function continuously in harsh mechanical, thermal, and oxidative conditions. Using high-strength fiber reinforcements and tailored interphases that enable damage-tolerant behavior, their creation tackles the intrinsic brittleness and low fracture toughness of monolithic ceramics. With a focus on chemical vapor infiltration, polymer infiltration and pyrolysis, melt infiltration, and additive manufacturing, this paper critically analyzes current developments in microstructural design, processing technologies, and interfacial engineering. Toughening mechanisms are examined in connection to multiscale mechanical responses, including controlled debonding, fiber bridging, fracture deflection, and energy dissipation pathways. Cutting-edge environmental barrier coatings are assessed alongside environmental durability issues like oxidation, volatilization, and hot corrosion. High-performance braking, nuclear systems, hypersonic vehicles, and turbine propulsion are evaluated as emerging uses. Future directions emphasize self-healing systems, ultra-high-temperature design, and environmentally friendly production methods. Full article

Additive manufacturing has been adopted in several industries including the medical field to develop new personalised medical implants including tissue engineering scaffolds. Custom patient-specific scaffolds can be additively manufactured to speed up the wound healing process. The aim of this study was to design, fabricate, and evaluate a range of materials and scaffold architectures for 3D-printed wound dressings intended for soft tissue applications, such as skin repair. Multiple biocompatible polymers, including polylactic acid (PLA), polyvinyl alcohol (PVA), butenediol vinyl alcohol copolymer (BVOH), and polycaprolactone (PCL), were fabricated using a material extrusion additive manufacturing technique. Eight scaffolds, five with circular designs (knee meniscus angled (KMA), knee meniscus stacked (KMS), circle dense centre (CDC), circle dense edge (CDE), and circle no gradient (CNG)), and three square scaffolds (square dense centre (SDC), square dense edge (SDE), and square no gradient (SNG), with varying pore widths and gradient distributions) were designed using an open-source custom toolpath generator to enable precise control over scaffold architecture. An in vitro degradation study in phosphate-buffered saline demonstrated that PLA exhibited the greatest material stability, indicating minimal degradation under the tested conditions. In comparison, PVA showed improved performance relative to BVOH, as it was capable of absorbing a greater volume of exudate fluid and remained structurally intact for a longer duration, requiring up to 60 min to fully dissolve. Tensile testing of PLA scaffolds further revealed that designs with increased porosity towards the centre exhibited superior mechanical performance. The strongest scaffold design exhibited a Young’s modulus of 1060.67 ± 16.22 MPa and withstood a maximum tensile stress of 21.89 ± 0.81 MPa before fracture, while maintaining a porosity of approximately 52.37%. This demonstrates a favourable balance between mechanical strength and porosity that mimics key properties of engineered tissues such as the meniscus. Overall, these findings highlight the potential of 3D-printed, patient-specific scaffolds to enhance the effectiveness and customisation of tissue engineering treatments, such as meniscus repair, offering a promising approach for next-generation regenerative applications. Full article