Search Results (16)

For computational fluid dynamic (CFD) modeling of advanced combustion engines, the cylinder is usually considered a closed system in which the initial conditions are estimated based on the experimental data. Most of these approximations hinder observing the effect of design parameters on engine performance and emissions accurately, and most studies are limited to a few design parameters. An approach is proposed based on the combination of a 1D gas dynamic and a 3D CFD model to simulate the whole engine with as few simplifications as possible. The impact of changing the in-cylinder initial conditions, injection strategy (dual direct injection or multiple pulse injections), and piston bowl geometry on a reactivity controlled compression ignition (RCCI) engine’s performance, emissions, and fuel stratification levels was investigated. It was found that applying the dual direct injection (DDI) strategy to the engine can be promising to reach higher load operations by reducing the pressure rise rate and causing stronger stratification levels. Increasing the number of injection pulses leads to lower Soot/NOx emissions. The best reduction in the pressure rise rate was found by the dual direct strategy (38.36% compared to the base experimental case) and higher exhaust gas recirculation (EGR) levels (41.83% reduction in comparison with the base experimental case). With the help of a novel piston bowl design, HC and CO emissions were reduced significantly. This resulted in a reduction of 54.58% in HC emissions and 80.22% in CO emissions. Full article

This study presents the effects of piston bowl size on the characteristics of a four-stroke single-cylinder diesel engine, which is considered in relation to changes in factors such as fuel injection pressure and turbocharger pressure. The study was carried out by 3D modeling using AVL Fire with an omega combustion chamber size and dimensions determined by the ratio between the diameter and depth of the piston bowl, which varies from 3.4 to 10.0. Additionally, the turbocharger pressure varies from 0.15 to 0.45 MPa at an engine speed of 1400 rpm and fuel injection pressure up to 300 MPa. The results show that the engine reaches the best values of indicated power, fuel efficiency, and a substantial decrease in emissions of nitrogen oxides at a turbocharger pressure from 0.25 to 0.35 MPa and with a ratio of the diameter to the depth from 7.8 to 10. However, the injection angle changes slightly, and the penetration depth and the tip velocity decrease with increasing boost pressure. While the piston bowl parameters only impact significantly on the tip velocity, the penetration and the spray angle are almost unchanged. In addition, the variation in the diameter of the combustion chamber has an influence on the fluctuation of the spray tip velocity and penetration. Full article

In response to increasingly stringent emissions regulations and the depletion of conventional fuel sources, integrating carbon-free fuels into the transport sector has become imperative. While hydrogen (H₂) presents significant technical challenges, ammonia (NH₃) could present a better alternative offering ease of transport, storage, and distribution, with both ecological and economic advantages. However, ammonia substitution leads to high emissions of unburned NH₃, particularly at high loads. Combustion chamber retrofitting has proven to be an effective approach to remedy this problem. In order to overcome the problems associated with the difficult combustion of ammonia in engines, this study aims to investigate the effect of the piston bowl shape of an ammonia/diesel dual fuel engine on the combustion process. The primary objective is to determine the optimal configuration that offers superior engine performance under high load conditions and with high ammonia rates. In this study, a multi-objective optimization approach is used to control the creation of geometries and the swirl rate under the CONVERGE^TM 3.1 code. To maximize indicated thermal efficiency and demonstrate the influence of hydrogen enrichment on ammonia combustion in ammonia/diesel dual fuel engines, a synergistic approach incorporating hydrogen enrichment of the primary fuel was implemented. Notably, the optimum configuration, featuring an 85% energy contribution from ammonia, outperforms others in terms of combustion efficiency and pollutant reduction. It achieves over 43% reduction in unburned NH₃ emissions and a substantial 31% improvement in indicated thermal efficiency. Full article

Synthetic fuels significantly reduce pollutant emissions and the carbon footprint of ICE applications. Among these fuels, oxymethylene dimethyl ethers (OME_X) are an excellent candidate to entirely or partially replace conventional fuels in compression ignition (CI) engines due to their attractive properties. The very low soot particle formation tendency allows the decoupling of the soot-NO_X trade-off in CI engines. In addition, innovative piston geometries have the potential to reduce soot formation inside the cylinder in the late combustion stage. This work aims to analyze the potential of combining OME_X with an innovative piston geometry to reduce soot formation inside the cylinder. In this way, several blends of OME_X-Diesel were tested using a radial-lips bowl geometry and a conventional reentrant bowl. Tests were conducted in an optically accessible engine under simulated EGR conditions, reducing the in-cylinder oxygen content. For this purpose, 2-colour pyrometry and high-speed excited state hydroxyl chemiluminescence techniques were applied to trace the in-cylinder soot formation and oxidation processes. The results confirm that increasing OME_X in Diesel improves the in-cylinder soot reduction under low oxygen conditions for both piston geometries. Moreover, using radial lips bowl geometry significantly improves the soot reduction, from 17% using neat Diesel to 70% less at the highest OME_X quantity studied in this paper. Full article

Micro-cogeneration with locally produced biogas from waste is a proven technique for supporting the decarbonization process. However, the strongly variable composition of biogas can make its use in internal combustion engines quite challenging. Dual-fuel engines offer advantages over conventional SI and diesel engines, but there are still issues to be addressed, such as the low-load thermodynamic efficiency and nitrogen oxide emissions. In particular, it is highly desirable to reduce NO_x directly in the combustion chamber in order to avoid expensive after-treatment systems. This study analyzed the influence of the combustion system, especially the piston bowl geometry and the injector nozzle, on the performance and emissions of a dual-fuel diesel–biogas engine designed for micro-cogeneration (maximum electric power: 50 kW). In detail, four different cylindrical piston bowls characterized by radii of 23, 28, 33 and 38 mm were compared with a conventional omega-shaped diesel bowl. Moreover, the influence of the injector tip position and the jet tilt angle was analyzed over ranges of 2–10 mm and 30–120°, respectively. The goal of the optimization was to find a configuration that was able to reduce the amount of NO_x while maintaining high values of brake thermal efficiency at all the engine operating conditions. For this purpose, a 3D-CFD investigation was carried out by means of a customized version of the KIVA-3V code at both full load (BMEP = 8 bar, 3000 rpm, maximum brake power) and partial load (BMEP = 4 bar, 3000 rpm). The novelty of the study consisted of the parametric approach to the problem and the high number of investigated parameters. The results indicated that the standard design of the piston bowl yielded a near-optimal trade-off at full load between the thermodynamic efficiency and pollutant emissions; however, at a lower load, significant advantages could be found by designing a deeper cylindrical bowl with a smaller radius. In particular, a new bowl characterized by a radius of 23 mm was equivalent to the standard one at BMEP = 8 bar, but it yielded a NO_x-specific reduction of 38% at BMEP = 4 bar with the same value of BTE. Full article

Environmental concerns over automotive exhaust emissions and consumer demand for higher fuel efficiency have led to the development of low-temperature combustion concepts. The reactivity-controlled compression ignition (RCCI) engine is one among them and has the potential to reduce NOx and smoke emissions simultaneously. In this concept, a low-reactivity fuel is injected into the intake port and another high-reactivity fuel is injected into the cylinder directly. This results in reactivity stratification and provides more control over the rate of heat release. However, operating parameters such as reactivity of fuels, premixing ratio, injection strategies, exhaust gas recirculation ratio, piston bowl geometry, and compression ratio influence emissions formation. The article reviews recent developments on the effect of the above operating parameters on the performance and emission characteristics of RCCI engines operated with alternative fuels. The combustion strategies used to extend the RCCI mode to higher loads are also reviewed. Applications of computational fluid dynamics (CFDs) to design the combustion chamber for RCCI engines are discussed. The need for further improvements in the CFD models for RCCI engines is explained. After presenting a thorough review of recent literature, directions for future research on RCCI engines are proposed. Full article

In three-dimensional (3D) computational fluid dynamics (CFD) simulations, the effects of injection timing and spray inclusion angle (SIA) on performance and emissions of diffusion-controlled and Premixed Charge Compression Ignition (PCCI) combustion in part load for a heavy-duty direct injection (HDDI) diesel engine are studied. The start of injection (SOI) of a 146° SIA injector is varied between −70 and −10 °crank angle (°CA) after top dead center (ATDC). For −50 °CA ATDC SOI with various SIAs between 80° and 146°, PCCI combustion reduces mono-nitrogen oxide (NO_x) emissions significantly compared to conventional diesel combustion (CDC). Due to incomplete combustion in rich zones formed by droplet–cylinder wall interaction, early wide SIA injection deteriorates combustion efficiency (CE) and Indicated Mean Effective Pressure (IMEP) and increases soot and carbon monoxide (CO) emissions. Narrow-angle sprays interacting with the piston bowl elevate CE and IMEP and decrease soot and CO emissions but increases NO_x emissions. Optimal combustion is achieved by avoiding fuel droplet–cylinder wall interaction. By spray-targeting at the stepped lip of the piston bowl, 100° SIA and −50 °CA ATDC SOI yield, respectively, the highest CE and IMEP: 97.8% and 3.37 bar and the lowest soot and CO emissions: 33.5 and 2.2 ppm, with acceptable NO_x emissions. Full article

Nowadays, an accurate and precise description of the combustion phase is essential in spark-ignition (SI) engines to drastically reduce pollutant and greenhouse gas (GHG) emissions and increase thermal efficiency. To this end, computational fluid dynamics (CFD) can be used to study the different phenomena involved, such as the ignition of the charge, combustion development, and pollutant formation. In this work, a validation of a CFD methodology based on the flame area model (FAM) was carried out to model the combustion process in light-duty SI engines fueled with natural gas. A simplified spherical kernel approach was used to model the ignition phase, whereas turbulent flame propagation was described through two variables. A zero-dimensional evolution of the flame kernel radius was used in combination with the Herweg and Maly formulation to take the laminar-to-turbulent flame transition into account. To estimate the chemical composition of burnt gas, two different approaches were considered—one was based on tabulated kinetics, and the other was based on chemical equilibrium. Assessment of the combustion model was first performed by using different operating points of a light-duty SI engine fueled with natural gas and by using the original piston. The results were validated by using experimental data on the in-cylinder pressure, apparent heat release rate, and pollutant emissions. Afterward, two other different piston bowl geometries were investigated to study the main differences between one solution and the others. The results showed that no important improvements in terms of combustion efficiency were obtained by using the new piston bowl shapes, which was mainly due to the very low ($+4\%$) or null increase in turbulent kinetic energy during the compression stroke and due to the higher heat losses ($+20\%$) associated with the increased surface area of the new piston geometries. Full article

Piston bowl geometry plays an important role in the fuel/air mixing quality which has a direct influence on the performance and emission characteristics of the engine. This work studied the effects of piston bowl geometry on the combustion and emissions of a four-stroke direct injection (DI) heavy-duty diesel marine engine. Three types of piston bowls with various parameters were numerically investigated, targeting to improve engine performance, fuel oil consumption, and emission characteristics. The results pointed out that the ω-type and re-entrant piston bowls enhanced cylinder power by 1.26% and 2.67% while reducing the indicated specific fuel oil consumption (ISFOC) of the engine by 1.06% and 1.60%, respectively, compared to the U-type bowl. Especially, the ω-type and re-entrant piston bowls reduced NO (nitric oxide) emission by up to 25.61% and 46.09%, respectively, owing to lower peak temperatures in comparison to the U-type piston bowl. The results also pointed out that changing the piston bowl type has negligible effects on the engine-out soot and CO₂ emission characteristics of the engine. Based on this study, it is highly recommended to utilize the re-entrant piston bowl for four-stroke DI diesel engines to improve both engine performance and fuel oil consumption while reducing NO emission simultaneously. Full article

In this study, an innovative Low Temperature Combustion (LTC) system named Temperature Controlled Reactivity Compression Ignition (TCRCI) is presented, and a numerical optimization of the hardware and the operating parameters is proposed. The studied combustion system aims to reduce the complexity of the Reaction Controlled Compression Ignition engine (RCCI), replacing the direct injection of high reactivity fuel with a heated injection of low reactivity fuel. The combustion system at the actual state of development is presented, and its characteristics are discussed. Hence, it is clear that the performances are highly limited by the actual diesel-derived hardware, and a dedicated model must be designed to progress in the development of this technology. A Computational Fluid Dynamics (CFD) model suitable for the simulation of this type of combustion is proposed, and it is validated with the available experimental operating conditions. The Particle Swarm Optimization (PSO) algorithm was integrated with the Computational Fluid Dynamic (CFD) software to optimize the engine combustion system by means of computational simulation. The operating condition considered has a relatively high load with a fixed fuel mass and compression ratio. The parameters to optimize are the piston bowl geometry, injection parameters and the boosting pressure. The achieved system configuration is characterized by a wider piston bowl and injection angle, and it is able to increase the net efficiency of 3% and to significantly reduce CO emissions from 0.407 to 0.136 mg. Full article

This study uses an optimization approach for developing a combustion system in a compression–ignition engine that is able to operate under oxy-fuel conditions, and produces mainly CO${}_2$ and H${}_2$O as exhaust gases. This is achieved because the combustion concept uses pure oxygen as an oxidizer, instead of air, avoiding the presence of nitrogen. The O${}_2$ for the combustion system can be obtained by using a mixed ionic–electronic conducting membrane (MIEC), which separates the oxygen from the air onboard. The optimization method employed maximizes the energy conversion of the system, reducing pollutant emissions (C${}_x$H${}_y$, particulate matter, and carbon monoxides) to levels near zero. The methodology follows a novel approach that couples computational fluid dynamics (CFD) and particle swarm optimization (PSO) algorithms to optimize the complete combustion system in terms of engine performance and pollutant generation. The study involves the evaluation of several inputs that govern the combustion system design in order to fulfill the thermo-mechanical constraints. The parameters analyzed are the piston bowl geometry, fuel injector characteristics, air motion, and engine settings variables. Results evince the relevance of the optimization procedure, achieving very low levels of gaseous pollutants (C${}_x$H${}_y$ and CO) in the optimum configuration. The emissions of CO were reduced by more than 10% while maintaining the maximum in-cylinder pressure within the limit imposed for the engine. However, indicated efficiency levels are compromised if they are compared with an equivalent condition operating under conventional diesel combustion. Full article

This paper describes the simulative approach to calibrate an already extremely highly turbocharged industrial diesel engine for higher low-speed torque. The engine, which is already operating at its cylinder-pressure maximum, is to achieve close to 30 bar effective mean pressure through suitable calibration between the compression ratio, piston-bowl shape and injection strategy. The basic idea of the study is to lower the compression ratio for even higher injection masses and boost pressures, with the resulting disadvantages in the area of emissions and fuel consumption being partially compensated for by optimizations in the areas of piston shape and injection strategy. The simulations primarily involve the use of the 3D CFD software Converge CFD for in-cylinder calibration and a fully predictive 1D full-engine model in GT Suite. The simulations are based on a two-stage turbocharged 1950 cc four-cylinder industrial diesel engine, which is used for validation of the initial simulation. With the maximum increase in fuel mass and boost pressure, the effective mean pressure could be increased up to 28 bar, while specific consumption increased only slightly. Depending on the geometry, NOx or CO and UHC emissions could be reduced. Full article

The optimization of the piston bowl design has been shown to have a great potential for air–fuel mixing improvement, leading to significant fuel consumption and pollutant emissions reductions for diesel engines. With this aim, a conventional re-entrant bowl for a 1.6 L light-duty diesel engine was compared with two innovative piston designs: a stepped-lip bowl and a radial-bumps bowl. The potential benefits of these innovative bowls were assessed through 3D-CFD simulations, featuring a calibrated spray model and detailed chemistry. To analyse the impact of these innovative designs, two different engine operating conditions were scrutinized, corresponding to the rated power and a partial load, respectively. Under the rated power engine operating condition, a start of injection sensitivity was then carried out to assess the optimal spray–wall interaction. Results highlighted that, thanks to optimal injection phasing, faster mixing-controlled combustion could be reached with both the innovative designs. Moreover, the requirements in terms of swirl were also investigated, and a higher swirl ratio was found to be necessary to improve the mixing process, especially for the radial-bumps design. Finally, at part-load operating conditions, different exhaust gas recirculation (EGR) rates were analysed for two injection pressure levels. The stepped-lip and radial-bumps bowls highlighted reduced indicated specific fuel consumption (ISFC) and soot emissions values over different rail pressure levels, guaranteeing NO_x control thanks to the higher EGR tolerance compared with the re-entrant bowl. The results suggested the great potential of the investigated innovative bowls for improving efficiency and reducing emissions, thus paving the way for further possible optimization through the combination of these designs. Full article

This study investigates using tailor-developed combustion and air-handling system concepts to achieve high-efficiency, clean gasoline compression ignition (GCI) combustion, aimed at addressing a future heavy-duty ultralow NOx standard of 0.027 g/kWh at the vehicle tailpipe and the tightening CO₂ limits around the world by combining GCI with a cost-effective engine aftertreatment system. The development activities were conducted based on a 15 L heavy-duty diesel engine. By taking an analysis-led design approach, a first-generation (Gen1) GCI engine concept was developed and tested, encompassing tailor-designed piston bowl geometry, fuel spray pattern, and swirl motion paired with a customized, fixed-geometry, two-stage turbocharging system and a high-pressure EGR loop with two-stage cooling. Across four key steady-state operating points, the Gen1 GCI concept demonstrated 85–95% lower smoke and 2–3% better diesel-equivalent gross indicated fuel consumption compared to the diesel baseline at 1 g/kWh engine-out NOx. By upgrading to a Gen2 air-handling concept that was composed of a prototype, single-stage, variable-geometry turbocharger and a less restrictive EGR loop, 1D system-level analysis predicted that the pumping mean effective pressure was reduced by 43–54% and the diesel-equivalent brake-specific fuel consumption was improved by 2–4%, thereby demonstrating the performance enhancement potential of refining the air-handling system. Full article

Compression ignition (CI) engines that run on high-viscosity fuels (HVF) like emulsified biofuels generally demonstrate poor engine performance. An engine with a consistently low performance, in the long run, will have a negative effect on its lifespan. Poor combustion in engines occurs mainly due to the production of less volatile, less flammable, denser, and heavier molecules of HVF during injection. This paper proposes a guide vane design (GVD) to be installed at the intake manifold, which is incorporated with a shallow depth re-entrance combustion chamber (SCC) piston. This minor modification will be advantageous in improving the evaporation, diffusion, and combustion processes in the engine to further enhance its performance. The CAD models of the GVD and SCC piston were designed using SolidWorks 2018 while the flow run analysis of the cold flow CI engine was conducted using ANSYS Fluent Version 15. In this study, five designs of the GVD with varying lengths of the vanes from 0.6D (L) to 3.0D (L) were numerically evaluated. The GVD design with 0.6D (L) demonstrated improved turbulence kinetic energy (TKE) as well as swirl (R_s), tumble (R_T), and cross tumble (R_CT) ratios in the fuel-injected zone compared to other designs. The suggested improvements in the design would enhance the in-cylinder airflow characteristics and would be able to break up the penetration length of injection to mix in the wider area of the piston-bowl. Full article