Search Results (140)

Flame-retardant microcapsules were prepared using a urea–melamine–formaldehyde (UMF) shell and boric acid-crosslinked ammonium polyphosphate (APP) as the core to improve the dispersion stability and processing compatibility of phosphorus-based flame retardants. Thermal analysis showed that the microcapsules exhibited initial mass loss near 80 °C due to moisture evaporation and shell relaxation, while APP-related degradation occurred at higher temperatures, indicating delayed release of the core and enhanced thermal resistance through encapsulation. Scanning electron microscopy confirmed the formation of microcapsules, and morphological changes before and after combustion suggested the development of protective char layers. Boron-containing residues are expected to contribute to char stabilization through the formation of B–O–P structures during heating. The flame-retardant properties were evaluated using limiting oxygen index, smoke density, and vertical burning tests. Although the limiting oxygen index slightly decreased due to reduced accessible APP content, stable burning behavior was maintained, and characteristic char formation was observed after combustion. These results indicate that the UMF/APP microcapsules can improve thermal stability and handling of phosphorus-based flame retardants. The microencapsulation approach presented here may provide practical advantages for polymer processing and surface-coating applications. Full article

In this work, a multifunctional surface engineering strategy was developed to impart both flame-retardant and hydrophobic properties to cotton fabrics. In the first stage, cellulose fibers were modified with poly(methylvinyl)siloxane containing trimethoxysilyl groups, 2,4,6,8-tetramethyl-divinyl-bis(trimethoxysilylpropyltioethyl)cyclotetrasiloxane, or tetrakis(vinyldimethylsiloxy)tetrakis(trimethoxysilylpropyltioethyl)octasilsesquioxane (POSS). All modifiers contained alkoxysilyl groups capable of forming covalent bonds with cellulose hydroxyl groups. The modification was performed using a dip-coating process followed by thermal curing. This procedure enabled the formation of Si-O-C linkages and the generation of a reactive organosilicon layer on the cotton surface. In the second step, O,O′-diethyl dithiophosphate was grafted directly onto the vinyl-functionalized fabrics via a thiol-ene click reaction. This process resulted in the formation of a phosphorus- and sulfur-containing protective layer anchored within the siloxane-based network. The obtained hybrid coatings were characterized using Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), and SEM-EDS. These analyses confirmed the presence and uniform distribution of the modifiers on the fiber surface. Microscale combustion calorimetry demonstrated a substantial reduction in the heat release rate. Thermogravimetric analysis (TG/DTG) revealed increased char formation and altered thermal degradation pathways. The limiting oxygen index (LOI) increased for all modified fabrics, confirming enhanced flame resistance. Water contact angle measurements showed values above 130°, indicating effective hydrophobicity. As a result, multifunctional textile surfaces were obtained. In addition, the modified fabrics exhibited partial durability toward laundering and retained measurable flame-retardant and hydrophobic performance after repeated washing cycles. Full article

Polybutadiene has excellent mechanical properties and flexibility. It is widely used in elastomers and industrial fields. However, it has the characteristic of high flammability. The low LOI and rapid heat release upon ignition pose significant fire hazards. This results in a significant fire safety risk during service. Therefore, its application in some key fields has been restricted. In this study, polybutadiene with high-performance flame-retardant properties was developed by adding phosphorus–nitrogen synergistic flame retardants to address this challenge. This flame retardant mainly enhances its flame retardancy through the synergistic gas-phase and condensed-phase mechanisms. Dense and continuous carbon layers could be promoted by flame retardants during combustion. It provides an effective thermal barrier and oxygen barrier. In addition, phosphorus-containing volatiles can function by suppressing flame propagation via radical quenching in the gas phase. The modified polybutadiene reached UL-94 V-1 grade at the optimal load of 1.0 wt%. Meanwhile, its LOI increased to 27%. The cone calorimeter test further confirms a high reduction in peak heat release rate (pHRR). This work provides a feasible strategy for developing advanced polybutadiene materials. It can effectively enhance its fire safety. At the same time, it maintains a balance between flame retardancy and the overall material performance. Full article

Eco-friendly flame retardants are becoming a popular alternative to traditional fire retardants, many of which contain toxic halogens. These modern additives, which are based on phosphorus, nitrogen, or silicon compounds, minimize the emission of harmful gases during combustion, making them safer for the environment and human health. This study aimed to synthesize and analyze poly(vinyl chloride) (PVC) composites using a newly synthesized hybrid fire retardant, boehmite derivative (aluminium dibutyl phosphonate), as an environmentally friendly additive. The fire-retardant properties of chitosan, which is derived from the natural biopolymer chitin, have also been tested. The chemical structure of the synthesized compounds was confirmed using ATR/FTIR spectroscopy and SEM-EDX analysis. Next, PVC-based dry blends were prepared with the addition of a stabilizer, plasticiser, chalk, and selected flame retardants (aluminium dibutyl phosphonate or chitosan) at concentrations of 10 wt%, 30 wt%, and 50 wt%, resulting in homogeneous materials intended for evaluating fire performance, thermal stability (DSC, TGA), and mechanical resistance. Full article

As an eco-friendly flame-retardant additive, magnesium hydroxide (MH) is widely employed in low-smoking, halogen-free polymer materials due to its environmentally benign nature. In order to enhance flame retardancy performance, the modified MH was modified with tetrakis(hydroxymethyl)phosphonium sulfate (THPS) by a one-pot hydrothermal method. The resulting morphology was characterized using scanning electron microscopy (SEM), and it shows the dispersion of nanometer particles and almost no aggregation. The X-ray photoelectron spectroscopy (XPS) along with Raman spectroscopy show that the THPS is connected with the Mg(OH)₂ by chemical bond. The sample was incorporated into ethylene–vinyl acetate (EVA) to evaluate the flame retardancy was assessed via limiting oxygen index (LOI) and vertical burning tests (UL-94). The results show that THPS modified MH effectively enhanced the flame retardancy, achieving a V-0 rating and an LOI value of 31.3%. In addition, the composites retain good mechanical integrity. The thermal analysis with TGA and DTG shows the formation of the MgO decomposition product, along with water vapor and phosphorus-containing radicals released by modified MH in the combustion process, forming a strong flame-retardant protective layer. In addition, the maximum smoke density of EVA/MHP-3 composite was 155.4, lower than 411.3 for EVA/MH, with a 62.2% reduction in total smoke production. The result shows that THPS is effective for improving the flame-retardant efficiency of inorganic metal hydroxide in polymer composites. Full article

The escalating global challenge of waste production underscores the urgency for innovative waste management solutions. Sewage sludge, a byproduct derived from anaerobic digesters of wastewater treatment, was investigated as a flame-retardant synergist in Poly(Lactic Acid) (PLA). Micronized sludge was combined with ammonium polyphosphate (APP) at different ratios. The formulation containing (4:1) APP:Sludge exhibited enhanced flame retardancy compared to APP alone, achieving higher Limiting Oxygen Index (LOI) values and a V-0 rating in the UL-94 test. Cone calorimeter analysis further confirmed that the sludge contributed to reducing heat release and smoke generation. SEM–EDS analysis indicated that microcrystals, mainly composed of phosphorus and calcium oxides from APP and sludge, likely acted as protective barriers against heat transfer. In addition, filament extrusion demonstrated that sludge incorporation is compatible with 3D printing. This approach preserved structural integrity, sustainably utilized sewage sludge, and reduced reliance on commercial flame retardants. Integrating sludge as a synergist offers a promising solution for waste management and safer, more sustainable flame-retardant materials, supporting a circular economy. Full article

The influence of non-halogenated additive flame retardants, expandable graphite (EG) and ammonium polyphosphate (APP)—as well as a reactive phosphorus-containing polyol, on the flammability, thermal stability, physico-mechanical performance, and morphology of viscoelastic polyurethane foams (VEFs) was investigated. For this purpose, a series of polyurethane foams incorporating both additive and reactive flame retardants was synthesized and analyzed. The incorporation of flame retardants led to a substantial enhancement of fire resistance, as evidenced by an increase in the limiting oxygen index (LOI) to 28–31%, achievement of the UL-94 V₀ flammability rating, and a 92% reduction in peak heat release rate (pHRR) compared to the unmodified reference foam. Alterations in mechanical performance were correlated with structural changes both at the microscopic and molecular level, confirmed by scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). Full article

With the widespread application of lithium-ion batteries (LIBs), safety performance has become a critical factor limiting the commercialization of large-scale, high-capacity LIBs. The main reason for the safety problem is that the electrolytes of LIBs are extremely flammable. Adding flame retardants to conventional electrolytes is an effective method to improve battery safety. In this paper, trimethyl phosphate (TMP) and trimethyl phosphite (TMPi) were used as research objects, and the flame-retardant test and differential scanning calorimetry (DSC) of the electrolytes configured by them were first carried out. The self-extinguishing time of the electrolyte with 5% TMP and TMPi is significantly reduced, achieving a flame-retardant effect. Secondly, the electrochemical performance of LiFePO₄|Li half-cells after adding different volume ratios of TMP and TMPi was studied. Compared with TMPi5, the peak potential difference between the oxidation peak and the reduction peak of the LiFePO₄|Li half-cell with TMP5 added is reduced, the battery polarization is reduced, the discharge specific capacity after 300 cycles is large, the capacity retention rate is as high as 99.6%, the discharge specific capacity is larger at different current rates, and the electrode resistance is smaller. TMPi5 causes the discharge-specific capacity to attenuate, which is more obvious at high current rates. LiFePO₄|Li half-cells with 5% volume ratio of flame retardant have the best electrochemical performance. Finally, the influence mechanism of the phosphorus valence state on battery safety and electrochemical performance was compared and studied. After 300 cycles, the surface of the LiFePO₄ electrode with 5% TMP added had a smoother and more uniform CEI film and higher phosphorus (P) and fluorine (F) content, which was beneficial to the improvement of electrochemical performance. The cross-section of the LiFePO₄ electrode showed slight collapse and cracks, which slowed down the attenuation of battery capacity. Full article

Incorporating a 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide-based derivative (1,4-bis(diphenoxyphosphoryl)piperazine, DIDOPO) in combination with modified calcium sulfate whiskers (MCSWs) improved the flame retardancy, thermal stability, and rheological properties of a polyethylene oxide (PEO) composite. The synergistic flame-retardant effect of DIDOPO and MCSW on the PEO system was investigated. After introducing 5 wt.% MCSW and 10 wt.% DIDOPO into PEO, the UL-94 rating of the composite reached V-0, and the limiting oxygen index was increased to 26.5%. Additionally, the peak and average heat release rates and total heat release of the PEO/10% DIDOPO/5% MCSW composite decreased by 38.9%, 22%, and 20.07%, respectively. The results of a thermogravimetric analysis (TGA) revealed that PEO/10% DIDOPO/5% MCSW displayed an improved initial thermal stability and rate of char formation compared to those of the PEO matrix. The results of TGA/Fourier transform infrared analysis indicated that the composites exhibited phosphorus-containing groups during thermal degradation, based on the characteristic absorption peaks, and increased amounts of gas-phase volatiles. The morphologies and structures of the residues indicated that the PEO/10% DIDOPO/5% MCSW blend was less stable than PEO during combustion. The MCSW mixture formed a denser, more continuous carbon layer on the composite surface during combustion. The rheological behavior indicated that the high complex viscosity and moduli of PEO/10% DIDOPO/5% MCSW promoted the cross-linking network structure of the condensed phase during combustion. MCSW exhibited an excellent flame retardancy and improved thermal stability, which are potentially promising for use in fire safety applications. Full article

With the increasing urgency of petroleum resource scarcity and environmental challenges, the development of degradable bio-based flame retardants has become crucial for enhancing the fire safety of organic materials. In this work, a phosphorus-containing chitosan derivative (CS-PPOA) was synthesized via a one-step protonation reaction between chitosan (CS) and phenylphosphinic acid (PPOA) under mild conditions. The resulting multifunctional flame-retardant coating was applied to polyester (PET) fabrics. Comprehensive characterization using FT-IR, XPS, and NMR confirmed the successful protonation of chitosan amino groups through electrostatic interactions, forming a stable ionic complex. The CS-PPOA solution exhibited excellent rheological properties and film-forming ability, producing films with over 80% optical transmittance and flexibility. Thermogravimetric analysis (TGA) revealed that CS-PPOA achieved char residue yields of 76.8% and 40.2% under nitrogen and air atmospheres, respectively, significantly surpassing those of acetic acid-protonated chitosan (CS-HAc). The limiting oxygen index (LOI) of CS-PPOA increased to 48.3%, and vertical burning tests demonstrated rapid self-extinguishing behavior. When applied to PET fabrics at a 15% loading, the LOI value improved from 20.3% (untreated fabric) to 27.8%, forming a dense char layer during combustion while completely suppressing melt dripping. Additionally, the coated fabric exhibited broad-spectrum antibacterial activity, achieving a 99.99% inhibition rate against Escherichia coli and Staphylococcus aureus. This study provides a novel strategy for the green and efficient preparation of multifunctional bio-based flame-retardant coatings. Full article

This study investigated the automotive applicability of parts produced from a newly developed foamed recycled polyethylene terephthalate (rPET). The injection molded part contained a combination of both endothermic and exothermic foaming agents and phosphorus (Exolit OP 1240) (OP)- and melamine polyphosphate (MPP)-based flame retardant agents. The parts were produced using a breathing mold technique to achieve a suitable level of foaming. The aim was to produce lighter parts made of recycled material that also complied with the fire safety automotive industry standards. Computer tomographic scans revealed the foam structure formed successfully, which contributed to an improved strength-to-weight ratio. The scans further showcased that larger cells tended to form in the thicker areas within the part, while smaller cells generally formed in the thinner areas. Finite element simulations showed that the large cell formation in the thicker parts had no effect on the part’s load bearing property, and there were not stress concentration points after the boundary conditions were defined. The sample produced from the material was determined to be a possible replacement of small-sized automotive components. Full article

Flammability is a significant challenge in polymer-based strain sensing applications. In addition, the existing intrinsic flame retardant is not elastic at room temperature, which may potentially damage the flexible equipment. This study presents a series of flame-retardant ionic conductive elastomers (ICEs) (denoted as PCAIP_x) containing phosphorus from phytic acid (PA) and nitrogen from choline chloride (ChCl) with multiple hydrogen bonds synthesized using a simple and efficient one-pot UV-initiated radical copolymerization of a polymerizable deep eutectic solvent (PDES). The limiting oxygen index (LOI) value increased from 24.1% for the pure PCAI without PA to 38.3% for PCAIP_7.5. The SEM analysis of the residual char shows that the formation of the dense and continuous char layer effectively worked as a shield, preventing further decomposition of the undecomposed polymer inside while hindering the transmission of heat and mass and isolating the oxygen required for combustion. The hydrogen bonds’ cross-linked structure and phosphorus-containing elastomer demonstrate a superior elasticity (elongation at break of up to 2109%), durability, and tear resistance and excellent adhesive properties. Application of PCAIP_X in strain sensors showed that the elastomer has excellent cyclic stability and exhibited repeatable and stable resistance change signals in response to repetitive bending motions of the wrist, fingers, elbow, and knee. Consequently, this study provides a simple strategy for the development of a flame-retardant ICE which can effectively reduce fire hazards and potentially be applied in other fire-risk fields such as personal protection, firefighting, and sports equipment. Full article

An advanced, eco-friendly, and fully bio-based flame retardant (FR) system has been created and applied to the cellulose structure of the cotton fabric through a layer-by-layer coating method. This study examines the flame-retardant mechanism of protein-based and phosphorus-containing coatings to improve fire resistance. During combustion, the phosphate groups (−PO₄²⁻) in phosphorus containing flame retardant layers interact with the amino groups (–NH₂) of protein, forming ester bonds, which results in the generation of a crosslinked network between the amino groups and the phosphate groups. This structure greatly enhances the thermal stability of the residual char, hence improving fire resistance. Cone calorimeter and flammability tests show significant improvements in fire safety, including lower peak heat release rates, reduced smoke production, and higher char residue, all contributing to better flame-retardant performance. pHRR, THR, and TSP of the flame-retarded cotton fabric demonstrated 25, 54, and 72% reduction, respectively. These findings suggest that LbL-assembled protein–phosphorus-based coatings provide a promising, sustainable solution for creating efficient flame-retardant materials. Full article

To expand the utilization of bio-based materials as flame retardants in epoxy resin (EP), a green Schiff base structural material (CSV) was synthesized via a one-pot approach employing chitosan and vanillin as the raw materials. Then, the CSV combined with 9,10-dihydro-9-oxa-10-phospha-phenanthrene-10-oxide (DOPO) (the mass ratio between CSV and DOPO was 1:2, written as CSV-DOPO) improved the flame retardancy of the EP. When the amount of CSV−DOPO in the EP was only 3 wt%, the thermogravimetric analysis (TGA) results indicated that the residue of the EP composites was 50.6% higher than that of the EP. The combustion class of the EP/3 wt% CSV−DOPO composites achieved a UL-94 V0 rating and the limit oxygen index (LOI) reached 34.0%. The cone calorimeter test (CCT) showed that the peak heat release rate (PHHR), total heat release (THR), total smoke release (TSP), and peak carbon dioxide production (PCO₂P) of the EP/3 wt% CSV−DOPO composites decreased by 32.3%, 22.0%, 4.6%, and 51.0%, respectively, compared to the EP. The flame-retardancy mechanism was studied by scanning electron microscopy (SEM) and Raman spectra. The quenching effect of phosphorus-containing radicals, the dilution effect of noncombustible gases, and the impeding effect of the carbon layer in the condensed phase contributed collectively to the excellent flame retardancy of the EP/CSV−DOPO composites. Considering the facile preparation method and small addition amount of the flame retardant, the present work provides a convenient solution for the preparation of modified EP with good flame retardancy and heat stability, which is expected to be widely used in industries. Full article

In this study, a novel macromolecular flame retardant (MFR) with a phosphine oxide structure is successfully synthesized to improve the flame retardancy of polyamide 6 (PA6). Following this, the flame-retardant polyamide 6 (FR–PA6) is prepared via melt blending the MFR with PA6. Results indicate that the introduction of MFR has little effect on the melting and crystallization temperature of FR–PA6. While it slightly reduces the thermal stability of PA6, MFR significantly enhances its flame retardancy. The limiting oxygen index of FR–PA6 increases from 21.8% to 28.2%, and it successfully passes the UL-94 V-0 rating when it contains 0.5 wt% of phosphorus. Compared with pure PA6, the av-EHC of FR–PA6 is reduced by 32.2% and the SEA is increased by 66.7%. The MFR showed a flame-retardant mechanism in both the gas phase and the condensed phase. In the gas phase, the decomposition of MFR releases phosphorus-containing free radicals to interrupt the combustion chain reaction and reduces the concentration of the combustible caprolactam. In the condensed phase, the MFR promotes faster formation of melt droplets during combustion, taking heat away from the burning PA6 timely. Full article