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Keywords = pantograph–catenary interaction

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17 pages, 2772 KiB  
Article
A Study on the Pantograph Slide Wear Model Based on Energy Dissipation
by Yiming Dong, Binghong Li, Zhonghua Chen, Hebin Wang and Huayang Zhang
Appl. Sci. 2025, 15(12), 6748; https://doi.org/10.3390/app15126748 - 16 Jun 2025
Viewed by 341
Abstract
During train operations, the contact surface between the pantograph slide and the catenary wire is subjected to mechanical friction and an electrical current, leading to an increase in the wear of the pantograph slide and a reduction in the service life of the [...] Read more.
During train operations, the contact surface between the pantograph slide and the catenary wire is subjected to mechanical friction and an electrical current, leading to an increase in the wear of the pantograph slide and a reduction in the service life of the pantograph–catenary friction pair. Therefore, the study of pantograph slide wear modeling and prediction is of great significance. This paper proposes a method to quantitatively characterize the wear of the pantograph slide by analyzing the energy dissipated through current-carrying friction in the pantograph–catenary system, from the perspective of the work done by the system. This study finds a significant linear relationship between the wear of the pantograph slide and the energy dissipated by current-carrying friction and establishes a mathematical model for pantograph slide wear based on energy dissipation, validating the effectiveness of the model. Furthermore, the relationship between the dissipated energy, contact current, contact pressure, and sliding speed is explored using experimental data, providing a quantitative explanation of the interaction between electrical and mechanical wear from an energy perspective. The wear morphology of the pantograph slide surface is further examined using metallographic microscopy, and the wear mechanism is analyzed. The applicability of the wear model is discussed, and it can be used for further studies on the current-carrying wear mechanisms in pantograph–catenary systems. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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20 pages, 8570 KiB  
Article
The Fluid-Structure Interaction Characteristics of the Pantograph-Rigid Catenary in the Context of Extra-Long Tunnels
by Xia Zhao, Sen Wang, Xiaoqiang Chen, Ying Wang and Zhanning Chang
Electronics 2025, 14(8), 1628; https://doi.org/10.3390/electronics14081628 - 17 Apr 2025
Viewed by 379
Abstract
The geological structure in western China is complex, and rigid catenary systems are commonly used for pantograph power supply in railway tunnel construction. Due to the space constraints within tunnels, the aerodynamic characteristics and fluid–structure interaction effects between pantographs and catenary systems directly [...] Read more.
The geological structure in western China is complex, and rigid catenary systems are commonly used for pantograph power supply in railway tunnel construction. Due to the space constraints within tunnels, the aerodynamic characteristics and fluid–structure interaction effects between pantographs and catenary systems directly affect train operational safety. Numerical simulation analysis of the pantograph–rigid catenary interaction in tunnels is revealed. In the pantograph, the connecting rod areas endure high pressure and are prone to fatigue damage, necessitating structural strength optimization. The rigid catenary exhibits laterally symmetric vibration with high torsional stiffness, meeting operational requirements. This study provides theoretical support for design improvements of pantograph–catenary systems in tunnel environments. Full article
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19 pages, 6545 KiB  
Article
A Fast Simulation Model of Pantograph–Stitched-Catenary Interaction in Long-Distance Travel
by Like Pan, Yan Xu, Zhendong Liu, Chonhui Xiao and Jilin Lei
Appl. Sci. 2024, 14(22), 10160; https://doi.org/10.3390/app142210160 - 6 Nov 2024
Cited by 1 | Viewed by 1234
Abstract
The increasing operation speed of high-speed trains allows the pantograph to continuously interact with the catenary over a long distance in a short time, and many new methods have been developed to efficiently calculate its dynamics. However, the existing methods only consider simple [...] Read more.
The increasing operation speed of high-speed trains allows the pantograph to continuously interact with the catenary over a long distance in a short time, and many new methods have been developed to efficiently calculate its dynamics. However, the existing methods only consider simple catenary systems, which limits their application in high-speed railway systems. In this work, a reduced pantograph–stitched-catenary interaction model is developed to simulate pantograph–stitched-catenary interactions during long-distance travel. Based on the existing reduced catenary model, the stitched catenary system is first considered, where the stitched wire is simplified into a part of the messenger wire supported by two spring-damping elements. The present model is validated by test results and the EN 50318:2018 standard, and it is subsequently used to study the dynamic performance of the pantograph–stitched-catenary system at an overdesigned speed in Sweden. The results show that the proposed model can be seven times faster than the traditional modal superposition method with the same accuracy in a stitched catenary system, and the existing catenary system cannot be operated at an overdesigned speed without increasing the contact wire tension. The present model gives an efficient solution to pantograph–stitched-catenary interaction problems. Full article
(This article belongs to the Special Issue Advances in Railway Infrastructure Engineering)
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26 pages, 29170 KiB  
Article
Real-Time Video Processing for Measuring Zigzag Length of Pantograph–Catenary Systems Based on GPS Correlation
by Caius Panoiu, Gabriel Militaru and Manuela Panoiu
Appl. Sci. 2024, 14(20), 9252; https://doi.org/10.3390/app14209252 - 11 Oct 2024
Cited by 1 | Viewed by 1294
Abstract
Recent years have seen outstanding developments in research and technology, highlighting the importance of railway transportation, especially the implementation of high-speed trains, which is becoming more and more challenging. This facilitates extensive research into the science and technology of the electrical interaction between [...] Read more.
Recent years have seen outstanding developments in research and technology, highlighting the importance of railway transportation, especially the implementation of high-speed trains, which is becoming more and more challenging. This facilitates extensive research into the science and technology of the electrical interaction between the components of pantograph–catenary systems (PCSs). Problems regarding the PCS can result in infrastructure incidents, potentially stopping train operations. A common cause of failure in electrified railway PCS is a contact wire’s zigzag length that exceeds the prescribed technical limit, which can be caused by missing droppers or faults in the mounting mechanism. This work proposes a video camera-based monitoring technique for zigzag geometry measurement that additionally employs a Global Positioning System (GPS) sensor to detect the current geographical position of the point of zigzag length measurement. There are two proposed techniques for measuring the length of the zigzag based on image processing. In the first technique, using previously recorded data, the images are analyzed in the laboratory, and in the second, the images are analyzed in real time. Based on the results, we suggest a model and prediction of zigzag length employing hybrid deep neural networks. Full article
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13 pages, 2939 KiB  
Article
Study on the Length of the Effective Vibration Area of the Catenary in a Pantograph–Catenary Interaction System
by Liming Chen, Like Pan, Yan Xu and Chengbin Huang
Appl. Sci. 2024, 14(15), 6822; https://doi.org/10.3390/app14156822 - 5 Aug 2024
Cited by 3 | Viewed by 1190
Abstract
The effective vibration area includes most of the catenary vibration caused by pantograph–catenary interactions and is the basis of the real-time catenary model for hardware-in-the-loop simulation. However, while the length of the effective vibration area is one of the most important parameters of [...] Read more.
The effective vibration area includes most of the catenary vibration caused by pantograph–catenary interactions and is the basis of the real-time catenary model for hardware-in-the-loop simulation. However, while the length of the effective vibration area is one of the most important parameters of the real-time catenary model, it has not been fully studied at present. In this paper, the length of the effective vibration area is first investigated. A pantograph–catenary interaction model is developed based on the modal superposition method. After the validation of the model, the vibration energy distribution of the catenary is used to determine the length of the effective vibration area based on the converged total energy. The influence of vehicle velocity and contact wire tension on the vibration energy distribution and length of the effective vibration area is investigated. The obtained appropriate length of effective vibration area is validated by a real-time catenary model and online measurement data of the contact force. The investigation results show that the energy distribution of the catenary can accurately determine the length of effective vibration area, and it increases with increasing vehicle velocity but decreases with increasing contact wire tension. The appropriate length of effective vibration area should be at least 160 m (approximately three spans) in the pantograph–catenary system. Full article
(This article belongs to the Special Issue Simulations and Experiments in Design of Transport Vehicles)
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18 pages, 5949 KiB  
Article
Defect Diagnosis of Rigid Catenary System Based on Pantograph Vibration Performance
by Mengying Tan, Haishangyang Li and Lei Nie
Actuators 2024, 13(5), 162; https://doi.org/10.3390/act13050162 - 28 Apr 2024
Cited by 4 | Viewed by 1894
Abstract
The condition of a catenary is significant to ensure a high current collection quality. Owing to the dynamic interaction between the pantograph and the catenary system, the vibration of the pantograph can be used to analyze the condition of the catenary system. Therefore, [...] Read more.
The condition of a catenary is significant to ensure a high current collection quality. Owing to the dynamic interaction between the pantograph and the catenary system, the vibration of the pantograph can be used to analyze the condition of the catenary system. Therefore, we developed a novel diagnosis system based on the correlation between catenary defects and pantograph vibration. The proposed system is capable of detecting the type and location of commonly encountered defects in rigid support catenary systems. Catenary positioning coefficient and enhanced sample entropy methods were proposed for the extraction of defect features, and subsequently, linear discriminate analysis was used to diagnose the type and location of the catenary defects. Finally, the proposed defect detection and diagnosis system was applied to a commercial metro line, and the results verified the reliability and effectiveness of this diagnosis system. Full article
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11 pages, 3037 KiB  
Article
Pantograph–Catenary Interaction Prediction Model Based on SCSA-RBF Network
by Mengzhen Wu, Xianghong Xu, Haochen Zhang, Rui Zhou and Jianshan Wang
Appl. Sci. 2024, 14(1), 449; https://doi.org/10.3390/app14010449 - 4 Jan 2024
Cited by 1 | Viewed by 1664
Abstract
As a traditional numerical simulation method for pantograph–catenary interaction research, the pantograph–catenary finite element model cannot be applied to the real-time monitoring of pantograph–catenary contact force, and the computational cost required for the multi-parameter joint optimization of the pantograph–catenary system with the finite [...] Read more.
As a traditional numerical simulation method for pantograph–catenary interaction research, the pantograph–catenary finite element model cannot be applied to the real-time monitoring of pantograph–catenary contact force, and the computational cost required for the multi-parameter joint optimization of the pantograph–catenary system with the finite element model is very high. In this paper, based on the selective crow search algorithm–radial basis function (SCSA-RBF) network, the time-domain signal of the panhead acceleration, which can be obtained in real-time through non-contact test technology, is taken as the boundary condition to directly solve the pantograph dynamic equation and a data-physics coupling model that can quickly predict the pantograph–catenary interaction is proposed. The prediction model is trained and verified using the dataset generated through the finite element model. Furthermore, the prediction model is applied to the multi-parameter joint optimization of six pantograph dynamic parameters and nine pantograph dynamic parameters, considering nonlinear panhead stiffness, and optimization suggestions under various speeds and filtering frequencies are given. Full article
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21 pages, 7730 KiB  
Article
A Non-Intrusive Monitoring System on Train Pantographs for the Maintenance of Overhead Contact Lines
by Borja Rodríguez-Arana, Pablo Ciáurriz, Nere Gil-Negrete and Unai Alvarado
Sensors 2023, 23(18), 7890; https://doi.org/10.3390/s23187890 - 14 Sep 2023
Cited by 1 | Viewed by 2585
Abstract
The condition monitoring of an overhead contact line (OCL) is investigated by developing an innovative monitoring system for a pantograph on an electrical multiple unit of a regional line. Kinematic and dynamic modelling of the pantograph is conducted to support the designed monitoring [...] Read more.
The condition monitoring of an overhead contact line (OCL) is investigated by developing an innovative monitoring system for a pantograph on an electrical multiple unit of a regional line. Kinematic and dynamic modelling of the pantograph is conducted to support the designed monitoring system. The modelling is proved through rigorous test-rig experiments, while the proposed methodology is then validated through extensive field tests. The field tests serve a dual purpose: First, to validate the monitoring system using benchmark measurements of the tCat® trolley, and second, to assess the reproducibility of measurements in a realistic case. This paper presents the OCL monitoring system developed in the framework of the H2020 project SIA. The accuracy of our results is not far from that of other commercial systems, with just 12 mm of absolute error in the height measurement. Therefore, they provide reliable information about trends in various key performance indicators (KPIs) that facilitates the early detection of failures and the diagnosis of anomalies. The results highlight the importance of model calibration and validation in enabling novel health monitoring capabilities for the pantograph. By continuously monitoring the parameters and tracking their degradation trends, our approach allows for optimized scheduling of maintenance tasks for the OCL. Full article
(This article belongs to the Special Issue Advances in Condition Monitoring of Railway Infrastructures)
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14 pages, 3442 KiB  
Article
Effects of Crosswind on Pantograph–Catenary Wear Using Nonlinear Multibody System Dynamic Algorithms
by Siripong Daocharoenporn and Mongkol Mongkolwongrojn
World Electr. Veh. J. 2023, 14(9), 250; https://doi.org/10.3390/wevj14090250 - 6 Sep 2023
Cited by 2 | Viewed by 1660
Abstract
In this study, a multibody system (MBS) computational framework is developed to determine the exact location of the contact point and wear prediction resulting from the pantograph–catenary interaction. The railroad vehicle models in the MBS computational framework comprise rigid-body railroad vehicles, rigid-body pantograph [...] Read more.
In this study, a multibody system (MBS) computational framework is developed to determine the exact location of the contact point and wear prediction resulting from the pantograph–catenary interaction. The railroad vehicle models in the MBS computational framework comprise rigid-body railroad vehicles, rigid-body pantograph systems, and flexible catenary systems. To avoid incremental rotation, the nonlinear finite element absolute nodal coordinate formulation is used to model a flexible catenary system in the MBS computational framework. To avoid co-simulation processes, the rigid-body railroad vehicle and the pantograph and flexible catenary systems were integrated into the MBS algorithms. The pantograph–catenary interaction is modeled using an elastic contact formulation developed to include the effect of pantograph–catenary separation and sliding contact. The proposed MBS approach evaluates the location of the contact point, contact force, and normal wear rate (NWR) from the mechanical and electrical contributions. This investigation considers the vibration caused by a crosswind scenario and determines the numerical result in the case of a steady crosswind scenario. The steady crosswind scenario contains the advantage of pantograph–catenary aerodynamic design, and the vibration of the catenary system remains significant after the excitation of a steady crosswind. In the case of a steady crosswind, the higher value of the steady crosswind effect significantly increases the mean contact force and the NWR from the mechanical contribution. After crosswind load disturbances, the mean contact force decreases, but the standard deviation of the contact force increases. Therefore, the NWR from the electrical contribution increases significantly. However, the total NWR increases with the crosswind velocity. Full article
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17 pages, 7423 KiB  
Article
1D CNN Based Detection and Localisation of Defective Droppers in Railway Catenary
by Jingyuan Yang, Huayu Duan, Linxiao Li, Edward Stewart, Junhui Huang and Roger Dixon
Appl. Sci. 2023, 13(11), 6819; https://doi.org/10.3390/app13116819 - 4 Jun 2023
Cited by 6 | Viewed by 1888
Abstract
Defective droppers pose a significant threat to the performance of the contact between the train pantograph and railway catenary. In this paper, the impact of damaged droppers on the performance of pantograph–catenary interaction behaviour is analysed, and the impact of varying degrees of [...] Read more.
Defective droppers pose a significant threat to the performance of the contact between the train pantograph and railway catenary. In this paper, the impact of damaged droppers on the performance of pantograph–catenary interaction behaviour is analysed, and the impact of varying degrees of damage to each dropper is labelled. To improve the classification accuracy when both the damage degree and position are considered, a model integrating multiple 1D CNNs is proposed. Approaches including randomly searching the optimal hyper-parameters and K-fold cross-validation are used to prevent overfitting and to ensure model performance regardless of the training data subset selected. Compared with a conventional 1D CNN, the classification performance of the integrated method is demonstrated using the metrics accuracy, F1-score, precision and recall. It is concluded that, through the use of the integrated 1D CNN, damaged droppers can be detected and localised based on the pantograph–catenary contact force. Hence, intelligent catenary inspection can be enhanced. Full article
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17 pages, 5148 KiB  
Article
Static and Dynamic Analysis of Conductor Rail with Large Cross-Sectional Moment of Inertia in Rigid Catenary Systems
by Xiaohe Feng, Shibin Gao, Yang Song, Zeyao Hu, Long Chen and Tao Liang
Energies 2023, 16(4), 1810; https://doi.org/10.3390/en16041810 - 11 Feb 2023
Cited by 9 | Viewed by 3572
Abstract
The rigid catenary system is widely used in tunnels to power electric trains via contact with a pantograph. Due to gravity, the contact wire normally has a sag that may affect the dynamic interaction performance with a pantograph. To reduce the contact wire [...] Read more.
The rigid catenary system is widely used in tunnels to power electric trains via contact with a pantograph. Due to gravity, the contact wire normally has a sag that may affect the dynamic interaction performance with a pantograph. To reduce the contact wire sag, the most efficient measure is to improve the moment of inertia of the conductor rail, which is used to clamp the contact wire. Six new types of conductor rail with large moments of inertia are developed based on a conventional conductor rail. Then both the static and dynamic analyses are conducted to investigate the performance of the new types of conductor rail with a big moment of inertia. The conductor rail’s 3D solid finite element model is built using a finite element approach. The vertical deflection and the stress distribution are comparatively analyzed among different types of conductor rail. The analysis results indicate that the vertical deflection and maximum stress are significantly reduced when using the conductor rail with a large moment of inertia. The best performance is observed when the conductor rail of case 1 is used. The maximum sag is reduced by 28.37%, and the maximum stress is decreased by 27.76% compared with the conventional conductor. Finally, a pantograph model is included to evaluate the dynamic performance of the conductor rail with large moments of inertia. The results indicate that contact force fluctuation is significantly reduced after the conductor rails with large moments of inertia are presented. The conductor rail of case 1 shows the best performance, which can reduce the contact force standard deviation by 32% and 27% at speeds of 160 km/h and 200 km/h. Full article
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19 pages, 9753 KiB  
Article
Hardware-in-the-Loop Test Bench for Simulation of Catenary–Pantograph Interaction (CPI) with Linear Camera Measurement
by Antonio Correcher, Carlos Ricolfe-Viala, Manuel Tur, Santiago Gregori, Mario Salvador-Muñoz, F. Javier Fuenmayor, Jaime Gil and Ana M. Pedrosa
Sensors 2023, 23(4), 1773; https://doi.org/10.3390/s23041773 - 4 Feb 2023
Cited by 7 | Viewed by 3179
Abstract
Catenary–pantograph contact force is generally used for assessment of the current collection quality. A good current collection quality not only increases catenary lifetime but also keeps a stable electric supply and helps to avoid accidents. Low contact forces lead to electric arcs that [...] Read more.
Catenary–pantograph contact force is generally used for assessment of the current collection quality. A good current collection quality not only increases catenary lifetime but also keeps a stable electric supply and helps to avoid accidents. Low contact forces lead to electric arcs that degrade the catenary, and high contact forces generate excessive wear on the sliding surfaces. Railway track operators require track tests to ensure that catenary–pantograph force remains between safe values. However, a direct measure of the contact force requires an instrumented pantograph which is generally costly and complicated. This paper presents a test bench that allows testing virtual catenaries over real pantographs. Therefore, the contact point force behavior can be tested before the track test to guarantee that the test is passed. Moreover, due to its flexibility, the system can be used for model identification and validation, catenary testing, or contact loss simulation. The test bench also explores using computer vision as an additional sensor for each application. Results show that the system has high precision and flexibility in the available tests. Full article
(This article belongs to the Special Issue Nonlinear Control with Applications to Energy Systems)
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21 pages, 754 KiB  
Review
Review on Test Benches Studying Sliding Electrical Contact and Synthesis of Experimental Results
by Théo Kziazyk, Eric Gavignet, Pierre-Henri Cornuault, Philippe Baucour and Didier Chamagne
Energies 2023, 16(3), 1294; https://doi.org/10.3390/en16031294 - 25 Jan 2023
Cited by 8 | Viewed by 3983
Abstract
Sliding electrical contacts are commonly used with a slip ring to collect the current in moving system generators, alternators, or electrical motors. These contacts are also found in electrical transports without batteries, which are mostly supplied by means of a pantograph–catenary system. These [...] Read more.
Sliding electrical contacts are commonly used with a slip ring to collect the current in moving system generators, alternators, or electrical motors. These contacts are also found in electrical transports without batteries, which are mostly supplied by means of a pantograph–catenary system. These systems are fraught with numerous issues. Among them, it is worth highlighting wear and heating, which lead to failures and pre-worn materials. Moreover, with the increase in speed and improvements in technologies and materials, new problems emerge. This is the case with the substitution of the classic copper strip with graphite or copper-impregnated graphite. Multiple works that studied sliding electrical contacts have been achieved recently, some by trying to create a model of the system based on experimental results, and others only based on experimental works and measurements. This paper aims to review articles from this last category by making a synthesis of different test benches used and then by opening a discussion based on different results highlighted by scholars. This discussion is divided into five points that constitute the system inputs. These are the environment, material, normal load, sliding speed, and current. Based on this discussion, a conclusion attempts to evaluate topics where results and trends are commonly established by authors and topics where there is a lack of work or some conflicts in the results or trends between different articles. For this last point, some perspectives are given for further experimental works. Full article
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16 pages, 7257 KiB  
Article
A Study on the Vibration Characteristics and Damage Mechanism of Pantograph Strips in a Railway Electrification System
by Qirui Wu, Xiaohan Phrain Gu, Ziyan Ma and Anbin Wang
Machines 2022, 10(8), 710; https://doi.org/10.3390/machines10080710 - 18 Aug 2022
Cited by 6 | Viewed by 3233
Abstract
This paper presents the vibration characteristics of a pantograph–catenary interaction in a rigid catenary system. Both computational simulation and laboratory tests are carried out to evaluate the frequency contents of pantograph strips. Based on the observation that irregular wear is characterized by the [...] Read more.
This paper presents the vibration characteristics of a pantograph–catenary interaction in a rigid catenary system. Both computational simulation and laboratory tests are carried out to evaluate the frequency contents of pantograph strips. Based on the observation that irregular wear is characterized by the consistency between the pantograph strips’ wear pattern and the mode shape of their dominant modal frequencies, it is deducted that resonance occurs at the pantograph strip and the contact wire interface in the high frequency range. By applying damping treatment to the pantograph strip, and hence improving its damping property, a reduction of 7 dB in the total vibration level at the sliding contact can be achieved, as verified through field tests. It is also found that the worse the initial condition of the pantograph–catenary system, the more prominent the damping effects on the control of high-frequency vibration for irregular wear problems. Full article
(This article belongs to the Special Issue Vibration Based Condition Monitoring)
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16 pages, 4952 KiB  
Article
Influence of Metro Track Irregularities on Pantograph Vibration and Its Interaction with Catenary
by Bolun An, Pu Wang, Shuai Ma, Zhuoran Ma, Yanglong Zhong and Wenqiang Zhao
Appl. Sci. 2022, 12(13), 6435; https://doi.org/10.3390/app12136435 - 24 Jun 2022
Viewed by 2119
Abstract
The problem of excessive wear of pantograph strips frequently occurs on China’s Z City Metro Line 1. After on-site investigation and analysis by the metro operating company, it was speculated that the problem was related to abnormal track irregularities. Therefore, taking Z City [...] Read more.
The problem of excessive wear of pantograph strips frequently occurs on China’s Z City Metro Line 1. After on-site investigation and analysis by the metro operating company, it was speculated that the problem was related to abnormal track irregularities. Therefore, taking Z City Metro Line 1 as the main research object, the measured track irregularity of the whole line was analyzed and compared with other typical track spectra, and a track-vehicle-pantograph-catenary coupling dynamics model was established to analyze the relationship between the pantograph-catenary dynamic characteristics and the track irregularity. The two frequency ranges of the track irregularity that have a significant impact on the pantograph-catenary contact were found. Finally, after numerical calculation and analysis, it is recommended to focus on the irregularities with the two wavelength ranges of 9~16 m and 3~4 m in the maintenance. Full article
(This article belongs to the Special Issue Design of Track System and Railway Vehicle Dynamics Analysis)
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