Search Results (1,022)

Low-temperature Cu sintering is used as a die-bonding strategy for the third-generation power device, and the Cu-sintered joints require long-term stability at elevated temperature. In this work, we investigate the thermal stability and microstructural evolution of the Cu interconnect joints with an ultra-thin sintered layer at the temperature of 250 °C in air. The as-prepared joint shows a dense well-bonded interface with low porosity before the thermal aging test. The average shear strength of the joints increases from 85.5 MPa to 91.3 MPa after aging up to 300 h. With further increase in aging time, the shear strength begins to decrease. However, the strength remains at a high level of 69.8 MPa even after 500 h of aging, satisfying the requirements for high-temperature stability. At short aging times, the porosity within the interface reduces slightly, and the fracture exhibits distinct ductile characteristics. When the aging time exceeds 300 h, the oxide content at the interface increases from the outer region toward the inner part, and aging cracks eventually appear at the edge of the sintered layer. Therefore, it is demonstrated that the dense and thin sintered layer limits oxygen diffusion, guaranteeing the high-temperature stability of the sintered joint. Full article

Pelletizing is an effective way of converting abundant phosphate ore fines into usable feedstocks for yellow-phosphorus production. In this work, the oxidation-roasting behavior of siliceous–calcareous phosphate ore pellets and siliceous phosphate ore pellets was evaluated in a laboratory tube furnace. The consolidation mechanisms were revealed using optical microscopy, X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy. The results indicate that siliceous phosphate ore pellets exhibit superior oxidation-roasting performance relative to siliceous–calcareous phosphate ore pellets. After roasting, oxidized siliceous–calcareous phosphate ore pellets show a loose and porous framework with large pores, thin walls, and occasional surface cracking. The consolidation of siliceous–calcareous phosphate ore pellets is mainly governed by the recrystallization bonding of silicon–magnesium-bearing fluorapatite. In contrast, oxidized siliceous phosphate ore pellets display a denser microstructure and stronger intergranular bonding. The dominant bonding forms are the recrystallization bonding of silicon-bearing fluorapatite and solid-state bonding between silicon-bearing fluorapatite particles and quartz particles. Furthermore, carbonate gangue minerals are detrimental to strength development because CO₂ release during roasting promotes the development of interconnected porosity and defects, thereby reducing the compressive strength of oxidized phosphate ore pellets. Full article

High-alkali coal can cause slagging and fouling and impact the operational lifespan of the boilers. Traditional single-indicator methods often yield inconsistent results when evaluating the slagging risk of high-alkali coal. In this study, six coal samples were selected and systematically analyzed for their slagging characteristics using scanning electron microscopy (SEM), X-ray fluorescence (XRF), X-ray diffraction (XRD), and ash morphology analysis. Furthermore, a comprehensive evaluation model was constructed by integrating the technique for order preference by similarity to ideal solution (TOPSIS) with the entropy weight method. Additionally, based on images of ash morphology, the fractal dimension (D) was introduced as a quantitative indicator to predict slagging tendency through crack characteristics. The results show that TF, ZD, and KB samples, which are rich in alkaline oxides (CaO, Fe₂O₃, Na₂O, K₂O), form low-melting-point eutectic silicates during combustion, resulting in significant melting and agglomeration with wide cracks between aggregates, indicating a strong slagging tendency. Their fractal dimensions (D) range from 1.81 to 1.92. In contrast, HM and WQ samples, dominated by SiO₂ and Al₂O₃, form high-melting-point mullite and quartz, showing loose ash morphology with uniformly distributed cracks and a weak slagging tendency, with D values of 1.68 and 1.75, respectively. A significant negative correlation was observed between D and the E-TOPSIS model (y = 3.54 − 1.72x). Therefore, fractal analysis allows for rapid assessment of slagging risk without the need for complex chemical testing. This study provides valuable insights for predicting the slagging tendency of high-alkali coal during combustion. Full article

Titanium alloys exhibit exceptional strength-to-density ratios, high hardness, and outstanding resistance to elevated temperatures, making them indispensable structural materials in aerospace engineering, marine construction, and biomedical applications. In aerospace systems specifically, fatigue failure represents the predominant failure mode for titanium alloy components. This review systematically examines prevalent surface treatment techniques for titanium alloys—including shot peening, ultrasonic rolling treatment, hot isostatic pressing (HIP), physical vapor deposition (PVD), micro-arc oxidation (MAO), and thermal spray processes—and critically evaluates their respective effects on fatigue performance. The underlying mechanisms of each technique are concisely outlined, with emphasis on stress state evolution, near-surface microstructural refinement, and interfacial integrity. Building upon the characteristic surface-dominated fatigue fracture behavior of titanium alloys, this work focuses on how coating composition, architecture (e.g., graded, multilayer, or nanocomposite designs), and interfacial bonding strength govern fatigue resistance. A unified analysis is presented on the distinct yet complementary roles of substrate deformation strengthening (e.g., residual compression, grain refinement) and coating-mediated protection (e.g., barrier function, crack deflection, stress redistribution) during fatigue crack initiation and propagation. Key determinants of fatigue performance, including residual stress distribution, coating/substrate adhesion, thermal mismatch, and environmental degradation susceptibility, are rigorously assessed. Finally, emerging research frontiers are identified, including intelligent process–structure–property mapping, in situ monitoring of fatigue damage at coated interfaces, and design of multifunctional gradient coatings that synergistically enhance strength, wear resistance, and fatigue endurance of titanium alloy components. Full article

To investigate the effects of incorporating nanomaterials—carbon nanotubes (CNTs) and graphene oxide (GO)—on the axial compressive mechanical properties of alkali-activated recycled aggregate concrete (AARAC) after high-temperature exposure, this study designed 51 sets of specimens with recycled coarse aggregate replacement rate, nanomaterial content, and temperature as the main parameters. Compression tests were conducted to analyze the failure mode and strength variation in AARAC specimens after heating. In addition, microscopic tests, including X-ray diffraction, scanning electron microscopy, and computed tomography (CT scanning), were performed to analyze the microstructural characteristics of the post-heated AARAC specimens. The results indicate that as the replacement rate of recycled coarse aggregate increased from 0% to 100%, the residual compressive strength after exposure to 600 °C decreased from 33.6 MPa to 19 MPa. When 0.1 wt% of CNTs is added, the compressive strength of AARAC after exposure to a high temperature of 600 °C increases by approximately 30.4% compared to that of AARAC without nanomaterial addition. When 0.1 wt% of CNTs and 0.05 wt% of GO are added, the compressive strength after exposure to a high temperature of 600 °C increases by approximately 44.3%, while the size of scattered fragments upon failure increased, and the failure mode appeared more complete. Microscopic test results indicate that the high-temperature treatment did not cause significant changes in the main phase composition of AARAC. The synergistic effect of the nanomaterials CNTs and GO can fully utilize their functions as nucleation sites, pore fillers, and crack bridging agents. By strengthening the Interfacial Transition Zone between the recycled coarse aggregate and the cement paste, refining the Matrix Pore Structure, dispersing local thermal stress, and suppressing the propagation of high-temperature cracks, the mechanical properties of AARAC after high-temperature exposure can be effectively maintained. Full article

This paper presents an analysis of the physicochemical and biological properties of the developed composite zinc phosphate cement modified with bismuth oxide and phosphorus slag additives. The powder phase was synthesized by sintering a frit with an optimal composition (ZnO, MgO, SiO₂, Bi₂O₃) using phosphorus slag as the active component. The study included an assessment of the microstructure, chemical resistance in aggressive environments (5% NaCl solution, 10% lactic acid, carbonated water), solubility in artificial saliva, and cytotoxicity in human fibroblasts. The addition of phosphorus slag was found to promote the formation of low-melting eutectics, which reduces the sintering temperature by 100 °C and increases the material’s whiteness to 97.8%. X-ray diffraction analysis confirmed the presence of zincite, quartz, and periclase phases, forming a dense microstructure without pronounced pores or cracks. The experimental cement demonstrated high acid resistance: the maximum weight loss in lactic acid was 8%, while the leaching of toxic elements (Pb, As, Cr, etc.) remained extremely low (10–67 ppm), confirming the material’s environmental safety. Testing of the composite zinc phosphate cement in artificial saliva revealed minimal weight loss compared to similar products. Biological testing showed that the cement’s cytotoxicity is dose-dependent; at a 0.3 g dose and a 1:4 dilution, the material loses its toxic properties and becomes safe for living tissue. The developed zinc phosphate composite cement composition offers improved aesthetic and mechanical properties, high chemical stability, and biocompatibility at working concentrations, making it promising for use in clinical dentistry. Full article

One of the significant causes of failure in aerospace engine components is high-temperature oxidation. Therefore, it is necessary to investigate the high-temperature oxidation behavior of newly fabricated structural materials for aerospace components. From this perspective, the isothermal oxidation behavior and kinetics of newly developed stainless steel (SS) 08X14H were investigated at 750, 950 and 1050 °C for up to 100 h in an air environment. The weight results demonstrate that oxidation in 08X14H increases with time and temperature and follows a parabolic rate law. Major spallation was observed in samples oxidized for 100 and 24 h at 950 °C and 1050 °C, respectively. Structural and morphological analysis of oxidized samples through X-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM) of the surface and cross section reveal the phases present and their distribution. The structural results confirm the formation of Fe₂O₃, Cr₂O₃, FeCr₂O₄ and intermediate (Cr, Fe)₂O₃ oxides in the oxidized samples. Surface morphologies reveal that the formation of a Cr₂O₃ layer effectively protects the material from further oxidation. At higher temperatures, the coarsening of Fe₂O₃ oxides takes place, which leads to the formation of loose and porous oxide scale with stress-induced cracks. The spallation of the outermost Fe₂O₃-rich oxide scale was observed, and the matrix is exposed during the extreme oxidation at 950 and 1050 °C for 100 and 50 h, respectively. The cross-sectional morphologies and elemental mapping results reveal a duplex oxide layer with an outermost Fe₂O₃ layer followed by an underlying layer of Cr₂O₃, (Cr, Fe)₂O₃ and FeCr₂O₄ spinel beneath the Fe₂O₃ layer. Full article

Flexible transparent conductors (FTCs) are key materials that determine the scalability and performance of flexible optoelectronic devices. This study explores the reliability of FTCs with laminated multilayer structures, specifically oxide/metal/oxide (OMO) films, through sequential testing composed of accelerated weathering and cyclic bending. Commercially available ZTO/Ag/ZTO-based FTCs were selected as a model system to study, and Weibull analysis was employed to assess their failure behaviors. Results illustrate that weathered aged samples exhibit significantly impaired bending lifespan compared to unaged samples due to substrate embrittlement. Hence, the surface cracking mechanism alters as the weathering time is prolonged. Not only the weathering time, but also the thickness of the conductive metal layer plays an important role in influencing the bending reliability behaviors of the OMO FTCs. A sequential aging test that combines two-step UV weathering and an interim manual bending demonstrates that surface cracks can induce the degradation of both optical and electrical properties. Intricately complex bending modes would accelerate the deterioration. This study highlights the critical and synergistic roles of weathering aging and cyclic bending on the reliability of OMO FTCs, offering insights for future design and durability assessments of flexible optoelectronic devices. Research results also provide fundamental information for establishing application-specific reliability testing protocols for FTCs. Full article

Alcoholic liver injury (ALI) represents a global public health crisis with limited therapeutic options. Polysaccharides from edible mushrooms have emerged as promising candidates for liver protection due to their multifaceted biological activities and low toxicity. A mouse model of ALI was established to investigate the protective effect of Agaricus subrufescens polysaccharide on liver injury. The polysaccharide exhibited a non-triple-helix structural, characterized by a rough surface morphology, crack-like features, and a wavy strip structure. The body growth, liver index, serum and liver biochemical parameters, hepatic histopathological characteristics, and hepatic mRNA levels were investigated. The results demonstrated that A. subrufescens polysaccharide significantly alleviated liver injury, decreased serum levels of ALT by 36.22% and AST by 31.65%, lowered hepatic MDA content by 33.19%, and increased the activities of antioxidant enzymes, including SOD, GSH-P_X, and Cat by 12.04%, 9.76% and 18.45%, respectively. Meanwhile, the polysaccharide also regulated the mRNA expression of key genes involved in fatty acid metabolism, oxidative stress, and inflammatory responses. These findings provide theoretical evidence for the efficacy of A. subrufescens polysaccharide against alcohol-induced liver injury. Full article

C276 Hastelloy/Q235 Steel cladding plates were prepared by vacuum-sealed hot rolling (VSHR) with a small hole. The effects of different Ni interlayers on the macro-morphology, microstructure, mechanical properties and corrosion resistance of the cladding plates were systematically investigated. The results indicated that without an interlayer, a large number of Mo-rich white M₆C particles formed near the C276 Hastelloy side, along with the formation of black Cr-Mn oxides at the interface. The addition of the Ni interlayer suppressed the diffusion of the C element from the Q235 Steel toward the C276 Hastelloy, consequently reducing the precipitation of M₆C carbides and Cr-Mn oxides. When the Ni interlayer thickness was 0.5 mm, the M₆C carbides on the Hastelloy side disappeared completely. The incorporation of a Ni interlayer increased the hardness of the C276 Hastelloy side and the interface layer, as well as the shear strength of the cladding plate. This was mainly because the Ni interlayer acted as a barrier to suppress the development of a Mo/Cr-depleted zone adjacent to the C276 Hastelloy and decrease interfacial Cr-Mn oxides, thus enhancing interfacial bonding. Under all three conditions, the cladding plates were bent without cracking. Moreover, the addition of a Ni interlayer also improved the corrosion resistance of the cross-section of the C276 Hastelloy. XPS analysis of the passive film revealed that the corrosion resistance was primarily attributed to the formation of Mo- and Cr-containing oxides on the surface. The corrosion resistance reached the optimal with the Ni interlayer thickness of 0.5 mm, in which Mo and Cr played a crucial role. Full article

Stellite alloys are widely used in the aerospace field owing to their excellent high-temperature strength and thermal fatigue resistance. However, with the rapid development of the aerospace industry, there is an urgent demand to further enhance the mechanical properties and thermal fatigue resistance of Stellite alloys. In the present study, we prepared a conventional CoCrW alloy (classified as a Stellite alloy) and a novel CoCrWAlNi alloy, which was formulated by introducing aluminum and nickel into the CoCrW matrix, using the direct laser deposition technique. Their microstructural characteristics, mechanical properties, and thermal fatigue performance were systematically investigated. The results indicated that the additions of aluminum and nickel contribute to stabilizing the γ-Co phase. Compared with the CoCrW alloy, the CoCrWAlNi alloy exhibited higher elongation at fracture. In situ observation was employed to study the initiation and propagation of thermal fatigue cracks. Meanwhile, the effects of oxidation on thermal fatigue resistance were analyzed through experimental tests and theoretical calculations based on the Huntz model. Finally, an optimized thermal fatigue mechanism tailored for cobalt-based alloys was established, which yields deeper insights into the failure mechanisms of these alloys under complex thermal-cycling fatigue conditions. Full article

This study delivers a comprehensive evaluation of tantalum-based coatings designed as protective surface layers for cardiovascular stents, focusing on their mechanical durability, corrosion resistance, and surface properties relevant to hemocompatibility. Coatings consisting of tantalum (Ta), tantalum oxide (Ta₂O₅), and a bilayer Ta/Ta₂O₅ system were deposited onto 316L stainless steel using plasma-assisted reactive magnetron sputtering. Structural characterization confirmed a nanocrystalline β-phase for Ta, while Ta₂O₅ exhibited an amorphous, dense, grain-boundary-free morphology that provided superior crack resistance together with enhanced corrosion protection. The bilayer configuration demonstrated the highest overall performance by combining the hardness and mechanical support of Ta with the chemical inertness and stability of Ta₂O₅. This architecture achieved the greatest hardness (861.5 HV), improved toughness proxies expressed as H/E = 0.08 and H³/E² = 0.06 GPa, and a favorable modulus gradient that effectively reduced interfacial stress and increased adhesion. Electrochemical testing in Hanks’ Body Fluid showed a dramatic 1000-fold reduction in corrosion current when compared with uncoated stainless steel, surpassing the performance of both individual monolayers. Assessments of surface properties further demonstrated that hydrophilic, oxide-rich surfaces limited protein adsorption and platelet activation, with Ta₂O₅ and Ta/Ta₂O₅ coatings performing strongly. Overall, these findings indicate that Ta/Ta₂O₅ bilayers provide a multifunctional surface solution for next-generation stents. Full article

This study clarifies the catalytic role of chloride ions on the corrosion performance of SS316L alloy immersed in molten LiNaK carbonate salt at 700 °C. Accordingly, isothermal static immersion corrosion tests were systematically conducted under different experimental conditions. Our results revealed that the presence of Cl significantly accelerates the corrosion process: the rate constant of the corroded samples increased from 11.3 × 10⁻² mg/cm² to 13.8 × 10⁻² mg/cm² with the addition of Cl. Continuous migration of Cl₂ and volatile metal chlorides leads to the formation of obvious pores, transverse cracks along grain boundaries, surface wrinkles, and partial spalling of the oxide scale, thereby severely aggravating substrate degradation. Notably, no chlorine-containing compounds or chlorine-rich regions were detected in the corroded samples, confirming that chlorine is not consumed in the corrosion process, rather it acts as an autocatalyst through the cyclic process of “oxidation–diffusion–reaction–regeneration”. Full article

Aluminum–lithium (Al-Li) alloys have attracted great interests in aerospace, solid propellants, and explosives industries. However, the practical use of Al-Li remains challenging because of instability during storage. Poor corrosion resistance and passivation of the Al-Li alloys are ascribed to the surface cracking of the oxidation layer. Using a variety of ab initio quantum chemistry methods, the cracking mechanisms of Al/Li/O oxides induced by H₂O, LiOH, and Li₂O have been revealed theoretically by means of Al₄O₆ and Al₈O₁₂ cluster models. All six reactions are shown to be highly exergonic dissociative adsorption processes. In terms of the Gibbs free energy profiles, the adsorption energy and reactivity are in the order Li₂O > LiOH > H₂O, which is independent of sizes of clusters. However, cluster size does have an impact on the adsorption energies of H₂O, LiOH, and Li₂O. For the reactions of H₂O, the energetic routes are dominated by proton transfer and followed by the O-Al bond cleavage to generate trench or protrusion structures. However, proton transfer is inhibited considerably by the O-Li interaction. As the Li atom migrates to form various Li-O coordinates along with the O-Al bond cleavage, the alumina clusters are cracked stepwisely through the interlayer O-Al bond association or displacement. The edge Al sites are always less reactive than the topmost surface Al. The Li atoms are prone to migrate from the edge to the surface as accompanied by the O-Al bond rearrangement. Present calculations provide a deep understanding of the oxidation behavior of the Al-Li alloys and present new insights towards increasing storage stability. Full article

Decentralized agricultural gasification remains constrained by the thermochemical instability of high-alkali residues, such as straw and stalks. This operational bottleneck is defined by a narrow thermal window: oxidation core temperatures are typically targeted above 1000 °C for effective tar cracking, yet grate temperatures are constrained, often below 850 °C, depending on the specific ash fusion characteristics of the feedstock, to prevent viscous sintering and bed clinkering. This work proposes a conceptual framework for a control strategy designed to address these conflicting requirements through a unified framework integrating inferential soft-sensing, hierarchical Model Predictive Control (MPC), and sensor health monitoring. Machine learning architectures capture temporal dependencies and cumulative thermochemical transformations to reconstruct unobservable internal states. This enables real-time state estimation with reported accuracy levels (average test R² of 0.91–0.97) and 100% physical consistency through monotonicity constraints, effectively managing the critical thermal lag of densified pellets (400–600 s response time). High-fidelity CFD simulations anchor the soft-sensing layer, ensuring model robustness across the inherent variability of agricultural feedstocks. The architecture shifts control logic from reactive adjustments to anticipatory intervention through adaptive multi-mode operation that decouples high-intensity oxidation from grate integrity limits, while dynamic biochar management serves as a multifunctional control variable for tar cracking enhancement and alkali sequestration. Future work will focus on pilot-scale validation under transient feedstock conditions. Full article