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26 pages, 5455 KiB  
Article
Features of Thermal Stabilization of PVC Modified with Microstructured Titanium Phosphate
by Irina N. Vikhareva, Anton Abramian, Dragan Manojlović and Oleg Bol’shakov
Polymers 2025, 17(15), 2140; https://doi.org/10.3390/polym17152140 - 5 Aug 2025
Abstract
Poly(vinyl chloride) (PVC) undergoes thermal degradation during processing and operation, which necessitates the use of effective thermal stabilizers. The purpose of this work is to comprehensively evaluate the potential of new hierarchically structured titanium phosphates (TiP) with controlled morphology as thermal stabilizers of [...] Read more.
Poly(vinyl chloride) (PVC) undergoes thermal degradation during processing and operation, which necessitates the use of effective thermal stabilizers. The purpose of this work is to comprehensively evaluate the potential of new hierarchically structured titanium phosphates (TiP) with controlled morphology as thermal stabilizers of plasticized PVC, focusing on the effect of morphology and Ti/P ratio on their stabilizing efficiency. The thermal stability of the compositions was studied by thermogravimetric analysis (TGA) in both inert (Ar) and oxidizing (air) atmospheres. The effect of TiP concentration and its synergy with industrial stabilizers was analyzed. An assessment of the key degradation parameters is given: the temperature of degradation onset, the rate of decomposition, exothermic effects, and the carbon residue yield. In an inert environment, TiPMSI/TiPMSII microspheres demonstrated an optimal balance by increasing the temperature of degradation onset and the residual yield while suppressing the rate of decomposition. In an oxidizing environment, TiPR rods and TiPMSII microspheres provided maximum stability, enhancing resistance to degradation onset and reducing the degradation rate by 10–15%. Key factors of effectiveness include ordered morphology (spheres, rods); the Ti-deficient Ti/P ratio (~0.86), which enhances HCl binding; and crystallinity. The stabilization mechanism of titanium phosphates is attributed to their high affinity for hydrogen chloride (HCl), which catalyzes PVC chain scission, a catalyst for the destruction of the PVC chain. The unique microstructure of titanium phosphate provides a high specific surface area and, as a result, greater activity in the HCl neutralization reaction. The formation of a sol–phosphate framework creates a barrier to heat and oxygen. An additional contribution comes from the inhibition of oxidative processes and the possible interaction with unstable chlorallyl groups in PVC macromolecules. Thus, hierarchically structured titanium phosphates have shown high potential as multifunctional PVC thermostabilizers for modern polymer materials. Potential applications include the development of environmentally friendly PVC formulations with partial or complete replacement of toxic stabilizers, the optimization of thermal stabilization for products used in aggressive environments, and the use of hierarchical TiP structures in flame-resistant and halogen-free PVC-based compositions. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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26 pages, 9053 KiB  
Article
Numerical Study of the Use of a Flapping Foil in Energy Harvesting with Suction- and Blower-Based Control
by Yalei Bai, Huimin Yao and Min Zheng
Aerospace 2025, 12(8), 698; https://doi.org/10.3390/aerospace12080698 - 5 Aug 2025
Abstract
The method of extracting energy from a fluid environment using flapping foils offers advantages such as structural simplicity and environmental friendliness. However, its low energy harvesting efficiency remains a significant factor limiting its development. This study employs suction and blower-based control (SBC) to [...] Read more.
The method of extracting energy from a fluid environment using flapping foils offers advantages such as structural simplicity and environmental friendliness. However, its low energy harvesting efficiency remains a significant factor limiting its development. This study employs suction and blower-based control (SBC) to enhance the energy harvesting efficiency of flapping foils. Using an orthogonal experimental design and numerical methods, 49 representative combinations of SBC geometries were selected for numerical simulation. The effects and priority rankings of geometric parameters on foil performance were statistically analyzed. It was found that under the optimal geometry (the suction slot position is 0.54c, the injection slot position is 0.79c, the width of the slot is 0.015c, the angle of the suction slot is −3°, and the angle of the injection slot is −9°), the energy harvesting efficiency can reach 40.7%. Furthermore, under laminar flow conditions, the benefit of SBC increases with higher Reynolds numbers (Re). At Re = 2200, SBC maximized the improvement in energy harvesting efficiency by 76%. No significant correlation was observed between the flapping amplitude and the SBC effect. However, the reduced frequency significantly influences the efficiency improvement generated by SBC. The SBC method shifts the foil’s optimal operating region towards lower reduced frequencies, which benefits energy harvesting efficiency. The research presented herein may have potential applications in the development of marine energy systems and bio-inspired propulsion. Full article
(This article belongs to the Section Aeronautics)
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31 pages, 9769 KiB  
Review
Recent Advances of Hybrid Nanogenerators for Sustainable Ocean Energy Harvesting: Performance, Applications, and Challenges
by Enrique Delgado-Alvarado, Enrique A. Morales-Gonzalez, José Amir Gonzalez-Calderon, Ma. Cristina Irma Peréz-Peréz, Jesús Delgado-Maciel, Mariana G. Peña-Juarez, José Hernandez-Hernandez, Ernesto A. Elvira-Hernandez, Maximo A. Figueroa-Navarro and Agustin L. Herrera-May
Technologies 2025, 13(8), 336; https://doi.org/10.3390/technologies13080336 - 2 Aug 2025
Viewed by 351
Abstract
Ocean energy is an abundant, eco-friendly, and renewable energy resource that is useful for powering sensor networks connected to the maritime Internet of Things (MIoT). These sensor networks can be used to measure different marine environmental parameters that affect ocean infrastructure integrity and [...] Read more.
Ocean energy is an abundant, eco-friendly, and renewable energy resource that is useful for powering sensor networks connected to the maritime Internet of Things (MIoT). These sensor networks can be used to measure different marine environmental parameters that affect ocean infrastructure integrity and harm marine ecosystems. This ocean energy can be harnessed through hybrid nanogenerators that combine triboelectric nanogenerators, electromagnetic generators, piezoelectric nanogenerators, and pyroelectric generators. These nanogenerators have advantages such as high-power density, robust design, easy operating principle, and cost-effective fabrication. However, the performance of these nanogenerators can be affected by the wear of their main components, reduction of wave frequency and amplitude, extreme corrosion, and sea storms. To address these challenges, future research on hybrid nanogenerators must improve their mechanical strength, including materials and packages with anti-corrosion coatings. Herein, we present recent advances in the performance of different hybrid nanogenerators to harvest ocean energy, including various transduction mechanisms. Furthermore, this review reports potential applications of hybrid nanogenerators to power devices in marine infrastructure or serve as self-powered MIoT monitoring sensor networks. This review discusses key challenges that must be addressed to achieve the commercial success of these nanogenerators, regarding design strategies with advanced simulation models or digital twins. Also, these strategies must incorporate new materials that improve the performance, reliability, and integration of future nanogenerator array systems. Thus, optimized hybrid nanogenerators can represent a promising technology for ocean energy harvesting with application in the maritime industry. Full article
(This article belongs to the Special Issue Technological Advances in Science, Medicine, and Engineering 2024)
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24 pages, 2863 KiB  
Article
An Integrated–Intensified Adsorptive-Membrane Reactor Process for Simultaneous Carbon Capture and Hydrogen Production: Multi-Scale Modeling and Simulation
by Seckin Karagoz
Gases 2025, 5(3), 17; https://doi.org/10.3390/gases5030017 - 2 Aug 2025
Viewed by 295
Abstract
Minimizing carbon dioxide emissions is crucial due to the generation of energy from fossil fuels. The significance of carbon capture and storage (CCS) technology, which is highly successful in mitigating carbon emissions, has increased. On the other hand, hydrogen is an important energy [...] Read more.
Minimizing carbon dioxide emissions is crucial due to the generation of energy from fossil fuels. The significance of carbon capture and storage (CCS) technology, which is highly successful in mitigating carbon emissions, has increased. On the other hand, hydrogen is an important energy carrier for storing and transporting energy, and technologies that rely on hydrogen have become increasingly promising as the world moves toward a more environmentally friendly approach. Nevertheless, the integration of CCS technologies into power production processes is a significant challenge, requiring the enhancement of the combined power generation–CCS process. In recent years, there has been a growing interest in process intensification (PI), which aims to create smaller, cleaner, and more energy efficient processes. The goal of this research is to demonstrate the process intensification potential and to model and simulate a hybrid integrated–intensified adsorptive-membrane reactor process for simultaneous carbon capture and hydrogen production. A comprehensive, multi-scale, multi-phase, dynamic, computational fluid dynamics (CFD)-based process model is constructed, which quantifies the various underlying complex physicochemical phenomena occurring at the pellet and reactor levels. Model simulations are then performed to investigate the impact of dimensionless variables on overall system performance and gain a better understanding of this cyclic reaction/separation process. The results indicate that the hybrid system shows a steady-state cyclic behavior to ensure flexible operating time. A sustainability evaluation was conducted to illustrate the sustainability improvement in the proposed process compared to the traditional design. The results indicate that the integrated–intensified adsorptive-membrane reactor technology enhances sustainability by 35% to 138% for the chosen 21 indicators. The average enhancement in sustainability is almost 57%, signifying that the sustainability evaluation reveals significant benefits of the integrated–intensified adsorptive-membrane reactor process compared to HTSR + LTSR. Full article
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33 pages, 2747 KiB  
Review
Biochar-Derived Electrochemical Sensors: A Green Route for Trace Heavy Metal Detection
by Sairaman Saikrithika and Young-Joon Kim
Chemosensors 2025, 13(8), 278; https://doi.org/10.3390/chemosensors13080278 - 1 Aug 2025
Viewed by 150
Abstract
The increasing demand for rapid, sensitive, and eco-friendly methods for the detection of trace heavy metals in environmental samples, attributed to their serious threats to health and the environment, has spurred considerable interest in the development of sustainable sensor materials. Toxic metal ions, [...] Read more.
The increasing demand for rapid, sensitive, and eco-friendly methods for the detection of trace heavy metals in environmental samples, attributed to their serious threats to health and the environment, has spurred considerable interest in the development of sustainable sensor materials. Toxic metal ions, namely, lead (Pb2+), cadmium (Cd2+), mercury (Hg2+), arsenic (As3+), and chromium, are potential hazards due to their non-biodegradable nature with high toxicity, even at trace levels. Acute health complications, including neurological, renal, and developmental disorders, arise upon exposure to such metal ions. To monitor and mitigate these toxic exposures, sensitive detection techniques are essential. Pre-existing conventional detection methods, such as atomic absorption spectroscopy (AAS) and inductively coupled plasma-mass spectrometry (ICP-MS), involve expensive instrumentation, skilled operators, and complex sample preparation. Electrochemical sensing, which is simple, portable, and eco-friendly, is foreseen as a potential alternative to the above conventional methods. Carbon-based nanomaterials play a crucial role in electrochemical sensors due to their high conductivity, stability, and the presence of surface functional groups. Biochar (BC), a carbon-rich product, has emerged as a promising electrode material for electrochemical sensing due to its high surface area, sustainability, tunable porosity, surface rich in functional groups, eco-friendliness, and negligible environmental footprint. Nevertheless, broad-spectrum studies on the use of biochar in electrochemical sensors remain narrow. This review focuses on the recent advancements in the development of biochar-based electrochemical sensors for the detection of toxic heavy metals such as Pb2+, Cd2+, and Hg2+ and the simultaneous detection of multiple ions, with special emphasis on BC synthesis routes, surface modification methodologies, electrode fabrication techniques, and electroanalytical performance. Finally, current challenges and future perspectives for integrating BC into next-generation sensor platforms are outlined. Full article
(This article belongs to the Special Issue Green Electrochemical Sensors for Trace Heavy Metal Detection)
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14 pages, 3499 KiB  
Article
Facile Preparation of iPP Fibrous Membranes from In Situ Microfibrillar Composites for Oil/Water Separation
by Chengtao Gao, Li Zhang, Xianrong Liu, Chen He, Shanshan Luo and Qin Tian
Polymers 2025, 17(15), 2114; https://doi.org/10.3390/polym17152114 - 31 Jul 2025
Viewed by 212
Abstract
Superhydrophobic and superoleophilic nanofibrous or microfibrous membranes are regarded as ideal oil/water separation materials owing to their controllable porosity, superior separation efficiency, and ease of operation. However, developing efficient, scalable, and environmentally friendly strategies for fabricating such membranes remains a significant challenge. In [...] Read more.
Superhydrophobic and superoleophilic nanofibrous or microfibrous membranes are regarded as ideal oil/water separation materials owing to their controllable porosity, superior separation efficiency, and ease of operation. However, developing efficient, scalable, and environmentally friendly strategies for fabricating such membranes remains a significant challenge. In this study, isotactic polypropylene (iPP) fibrous membranes with morphologies ranging from ellipsoidal stacking to microfiber stacking were successfully fabricated via a multistage stretching extrusion and leaching process using in situ microfibrillar composites (MFCs). The results establish a significant relationship between microfiber morphology and membrane oil adsorption performance. Compared with membranes formed from high-aspect-ratio microfibers, those comprising short microfibers feature larger pores and a more open structure, which enhances their oil adsorption capacity. Among the fabricated membranes, the iPP membrane with an ellipsoidal stacking morphology exhibits optimal performance, achieving a porosity of 65% and demonstrating both hydrophobicity and superoleophilicity, with a silicone oil adsorption capacity of up to 312.5%. Furthermore, this membrane shows excellent reusability and stability over ten adsorption–desorption cycles using chloroform. This study presents a novel approach leveraging in situ microfibrillar composites to prepare high-performance oil/water separation membranes in this study, underscoring their considerable promise for practical use. Full article
(This article belongs to the Topic Polymer Physics)
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22 pages, 1007 KiB  
Systematic Review
Mapping Drone Applications in Rural and Regional Cities: A Scoping Review of the Australian State of Practice
by Christine Steinmetz-Weiss, Nancy Marshall, Kate Bishop and Yuan Wei
Appl. Sci. 2025, 15(15), 8519; https://doi.org/10.3390/app15158519 (registering DOI) - 31 Jul 2025
Viewed by 140
Abstract
Consumer-accessible and user-friendly smart products such as unmanned aerial vehicles (UAVs), or drones, have become widely used, adaptable, and acceptable devices to observe, assess, measure, and explore urban and natural environments. A drone’s relatively low cost and flexibility in the level of expertise [...] Read more.
Consumer-accessible and user-friendly smart products such as unmanned aerial vehicles (UAVs), or drones, have become widely used, adaptable, and acceptable devices to observe, assess, measure, and explore urban and natural environments. A drone’s relatively low cost and flexibility in the level of expertise required to operate it has enabled users from novice to industry professionals to adapt a malleable technology to various disciplines. This review examines the academic literature and maps how drones are currently being used in 93 rural and regional city councils in New South Wales, Australia. Through a systematic review of the academic literature and scrutiny of current drone use in these councils using publicly available information found on council websites, findings reveal potential uses of drone technology for local governments who want to engage with smart technology devices. We looked at how drones were being used in the management of the council’s environment; health and safety initiatives; infrastructure; planning; social and community programmes; and waste and recycling. These findings suggest that drone technology is increasingly being utilised in rural and regional areas. While the focus is on rural and regional New South Wales, a review of the academic literature and local council websites provides a snapshot of drone use examples that holds global relevance for local councils in urban and remote areas seeking to incorporate drone technology into their daily practice of city, town, or region governance. Full article
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20 pages, 10603 KiB  
Article
A Safety-Based Approach for the Design of an Innovative Microvehicle
by Michelangelo-Santo Gulino, Susanna Papini, Giovanni Zonfrillo, Thomas Unger, Peter Miklis and Dario Vangi
Designs 2025, 9(4), 90; https://doi.org/10.3390/designs9040090 (registering DOI) - 31 Jul 2025
Viewed by 156
Abstract
The growing popularity of Personal Light Electric Vehicles (PLEVs), such as e-scooters, has revolutionized urban mobility by offering compact, cost-effective, and environmentally friendly transportation solutions. However, safety concerns, including inadequate infrastructure, poor protective measures, and high accident rates, remain critical challenges. This paper [...] Read more.
The growing popularity of Personal Light Electric Vehicles (PLEVs), such as e-scooters, has revolutionized urban mobility by offering compact, cost-effective, and environmentally friendly transportation solutions. However, safety concerns, including inadequate infrastructure, poor protective measures, and high accident rates, remain critical challenges. This paper presents the design and development of an innovative self-balancing microvehicle under the H2020 LEONARDO project, which aims to address these challenges through advanced engineering and user-centric design. The vehicle combines features of monowheels and e-scooters, integrating cutting-edge technologies to enhance safety, stability, and usability. The design adheres to European regulations, including Germany’s eKFV standards, and incorporates user preferences identified through representative online surveys of 1500 PLEV users. These preferences include improved handling on uneven surfaces, enhanced signaling capabilities, and reduced instability during maneuvers. The prototype features a lightweight composite structure reinforced with carbon fibers, a high-torque motorized front wheel, and multiple speed modes tailored to different conditions, such as travel in pedestrian areas, use by novice riders, and advanced users. Braking tests demonstrate deceleration values of up to 3.5 m/s2, comparable to PLEV market standards and exceeding regulatory minimums, while smooth acceleration ramps ensure rider stability and safety. Additional features, such as identification plates and weight-dependent motor control, enhance compliance with local traffic rules and prevent misuse. The vehicle’s design also addresses common safety concerns, such as curb navigation and signaling, by incorporating large-diameter wheels, increased ground clearance, and electrically operated direction indicators. Future upgrades include the addition of a second rear wheel for enhanced stability, skateboard-like rear axle modifications for improved maneuverability, and hybrid supercapacitors to minimize fire risks and extend battery life. With its focus on safety, regulatory compliance, and rider-friendly innovations, this microvehicle represents a significant advancement in promoting safe and sustainable urban mobility. Full article
(This article belongs to the Section Vehicle Engineering Design)
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21 pages, 14026 KiB  
Article
Development of PEO in Low-Temperature Ternary Nitrate Molten Salt on Ti6Al4V
by Michael Garashchenko, Yuliy Yuferov and Konstantin Borodianskiy
Materials 2025, 18(15), 3603; https://doi.org/10.3390/ma18153603 - 31 Jul 2025
Viewed by 157
Abstract
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to [...] Read more.
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to the substrate. In this study, the PEO process was performed using a low-melting-point ternary eutectic electrolyte composed of Ca(NO3)2–NaNO3–KNO3 (41–17–42 wt.%) with the addition of ammonium dihydrogen phosphate (ADP). The use of this electrolyte system enables a reduction in the operating temperature from 280 to 160 °C. The effects of applied voltage from 200 to 400V, current frequency from 50 to 1000 Hz, and ADP concentrations of 0.1, 0.5, 1, 2, and 5 wt.% on the growth of titanium oxide composite coatings on a Ti-6Al-4V substrate were investigated. The incorporation of Ca and P was confirmed by phase and chemical composition analysis, while scanning electron microscopy (SEM) revealed a porous surface morphology typical of PEO coatings. Corrosion resistance in Hank’s solution, evaluated via Tafel plot fitting of potentiodynamic polarization curves, demonstrated a substantial improvement in electrochemical performance of the PEO-treated samples. The corrosion current decreased from 552 to 219 nA/cm2, and the corrosion potential shifted from −102 to 793 mV vs. the Reference Hydrogen Electrode (RHE) compared to the uncoated alloy. These findings indicate optimal PEO processing parameters for producing composite oxide coatings on Ti-6Al-4V alloy surfaces with enhanced corrosion resistance and potential bioactivity, which are attributed to the incorporation of Ca and P into the coating structure. Full article
(This article belongs to the Special Issue Microstructure Engineering of Metals and Alloys, 3rd Edition)
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18 pages, 2189 KiB  
Article
A Synergistic Role of Photosynthetic Bacteria and Fungal Community in Pollutant Removal in an Integrated Aquaculture Wastewater Bioremediation System
by Muhammad Naeem Ramzan, Ding Shen, Yingzhen Wei, Bilal Raza, Hongmei Yuan, Arslan Emmanuel, Zulqarnain Mushtaq and Zhongming Zheng
Biology 2025, 14(8), 959; https://doi.org/10.3390/biology14080959 - 30 Jul 2025
Viewed by 334
Abstract
This study addresses the understanding of fungal diversity and their bioremediation roles in an integrated aquaculture wastewater bioremediation system, an area less explored compared to bacteria, viruses, and protozoa. Despite the rapid advancement and affordability of molecular tools, insights into fungal communities remain [...] Read more.
This study addresses the understanding of fungal diversity and their bioremediation roles in an integrated aquaculture wastewater bioremediation system, an area less explored compared to bacteria, viruses, and protozoa. Despite the rapid advancement and affordability of molecular tools, insights into fungal communities remain vague, and interpreting environmental studies in an ecologically meaningful manner continues to pose challenges. To bridge this knowledge gap, we developed an integrated aquaculture wastewater bioremediation system, incorporating photosynthetic bacteria, and utilizing internal transcribed spacer (ITS) sequencing to analyze fungal community composition. Our findings indicate that the fungal community in aquaculture wastewater is predominantly composed of the phyla Ascomycota and Chytridiomycota, with dominant genera including Aspergillus, Hortea, and Ciliphora. FUNGuild, a user-friendly trait and character database operating at the genus level, facilitated the ecological interpretation of fungal functional groups. The analysis revealed significant negative correlations between nutrient levels (CODmn, NH4+-N, NO3-N, NO2-N, and PO4−3-P) and specific fungal functional groups, including epiphytes, animal pathogens, dung saprotrophs, plant pathogens, and ectomycorrhizal fungi. The removal rate for the CODmn, NH4+-N, NO3-N, NO2-N, and PO4−3-P were 71.42, 91.37, 88.80, 87.20, and 91.72% respectively. This study highlights the potential role of fungal communities in bioremediation processes and provides a framework for further ecological interpretation in aquaculture wastewater treatment systems. Full article
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22 pages, 2808 KiB  
Article
Assessment of Platinum Catalyst in Rice Husk Combustion: A Comparative Life Cycle Analysis with Conventional Methods
by Emmanuel Owoicho Abah, Pubudu D. Kahandage, Ryozo Noguchi, Tofael Ahamed, Paul Adigun and Christian Idogho
Catalysts 2025, 15(8), 717; https://doi.org/10.3390/catal15080717 - 28 Jul 2025
Viewed by 762
Abstract
This study presents a novel approach to address these challenges by introducing automobile platinum honeycomb catalysts into biomass combustion systems. The study employed a dual methodology, combining experimental investigations and a Life Cycle Assessment (LCA) case study, to comprehensively evaluate the catalyst’s performance [...] Read more.
This study presents a novel approach to address these challenges by introducing automobile platinum honeycomb catalysts into biomass combustion systems. The study employed a dual methodology, combining experimental investigations and a Life Cycle Assessment (LCA) case study, to comprehensively evaluate the catalyst’s performance and environmental impacts. The catalyst’s ability to facilitate combustion without open flame formation and its operational efficiency throughout combustion phases position it as a promising avenue for reducing gaseous and particulate matter emissions. The LCA considers multiple impact categories, employing the ReCiPe 2008 Hierarchist midpoint and endpoint perspective to assess environmental effects. The experimental results show that the catalyst effectively reduced CO, SO2, and particulate emissions. Temperatures below 400 °C diminished the catalyst’s performance. The catalyst achieved a 100% CO conversion rate at specific temperatures of 427.4–490.3 °C. The findings highlight the potential for a 34% reduction in environmental impacts when replacing conventional rice husk combustion with the catalyst-integrated system. Notably, the study emphasizes the significance of sustainable catalyst manufacturing processes and cleaner electricity sources in maximizing environmental benefits. In conclusion, the integration of platinum honeycomb catalysts into biomass combustion systems, exemplified by rice husk combustion, emerges as a promising strategy for achieving more sustainable and environmentally friendly bioenergy production. Full article
(This article belongs to the Special Issue Catalytic Processes for a Green and Sustainable Future)
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25 pages, 6464 KiB  
Article
Eco-Friendly Sandwich Panels for Energy-Efficient Façades
by Susana P. B. Sousa, Helena C. Teixeira, Giorgia Autretto, Valeria Villamil Cárdenas, Stefano Fantucci, Fabio Favoino, Pamela Voigt, Mario Stelzmann, Robert Böhm, Gabriel Beltrán, Nicolás Escribano, Belén Hernández-Gascón, Matthias Tietze and Andreia Araújo
Sustainability 2025, 17(15), 6848; https://doi.org/10.3390/su17156848 - 28 Jul 2025
Viewed by 255
Abstract
To meet the European Green Deal targets, the construction sector must improve building thermal performance via advanced insulation systems. Eco-friendly sandwich panels offer a promising solution. Therefore, this work aims to develop and validate a new eco-friendly composite sandwich panel (basalt fibres and [...] Read more.
To meet the European Green Deal targets, the construction sector must improve building thermal performance via advanced insulation systems. Eco-friendly sandwich panels offer a promising solution. Therefore, this work aims to develop and validate a new eco-friendly composite sandwich panel (basalt fibres and recycled extruded polystyrene) with enhanced multifunctionality for lightweight and energy-efficient building façades. Two panels were produced via vacuum infusion—a reference panel and a multifunctional panel incorporating phase change materials (PCMs) and silica aerogels (AGs). Their performance was evaluated through lab-based thermal and acoustic tests, numerical simulations, and on-site monitoring in a living laboratory. The test results from all methods were consistent. The PCM-AG panel showed 16% lower periodic thermal transmittance (0.16 W/(m2K) vs. 0.19 W/(m2K)) and a 92% longer time shift (4.26 h vs. 2.22 h), indicating improved thermal inertia. It also achieved a single-number sound insulation rating of 38 dB. These findings confirm the panel’s potential to reduce operational energy demand and support long-term climate goals. Full article
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16 pages, 1640 KiB  
Article
Polydroxyalkanoates Production from Simulated Food Waste Condensate Using Mixed Microbial Cultures
by Konstantina Filippou, Evaggelia Bouzani, Elianta Kora, Ioanna Ntaikou, Konstantina Papadopoulou and Gerasimos Lyberatos
Polymers 2025, 17(15), 2042; https://doi.org/10.3390/polym17152042 - 26 Jul 2025
Viewed by 384
Abstract
The growing environmental concerns associated with petroleum-based plastics require the development of sustainable, biodegradable alternatives. Polyhydroxyalkanoates (PHAs), a family of biodegradable bioplastics, offer a promising potential as eco-friendly substitutes due to their renewable origin and favorable degradation properties. This research investigates the use [...] Read more.
The growing environmental concerns associated with petroleum-based plastics require the development of sustainable, biodegradable alternatives. Polyhydroxyalkanoates (PHAs), a family of biodegradable bioplastics, offer a promising potential as eco-friendly substitutes due to their renewable origin and favorable degradation properties. This research investigates the use of synthetic condensate, mimicking the liquid fraction from drying and shredding of household food waste, as a viable substrate for PHA production using mixed microbial cultures. Two draw-fill reactors (DFRs) were operated under different feed organic concentrations (2.0 ± 0.5 and 3.8 ± 0.6 g COD/L), maintaining a consistent carbon-to-nitrogen ratio to selectively enrich microorganisms capable of accumulating PHAs through alternating nutrient availability and deficiency. Both reactors achieved efficient organic pollutant removal (>95% soluble COD removal), stable biomass growth, and optimal pH levels. Notably, the reactor with the higher organic load (DFR-2) demonstrated a modest increase in PHA accumulation (19.05 ± 7.18%) compared to the lower-loaded reactor (DFR-1; 15.19 ± 6.00%), alongside significantly enhanced biomass productivity. Polymer characterization revealed the formation of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), influenced by the substrate composition. Microbial community analysis showed an adaptive shift towards Proteobacteria dominance, signifying successful enrichment of effective PHA producers. Full article
(This article belongs to the Special Issue Bioplastics)
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31 pages, 5261 KiB  
Review
Wear- and Corrosion-Resistant Coatings for Extreme Environments: Advances, Challenges, and Future Perspectives
by Subin Antony Jose, Zachary Lapierre, Tyler Williams, Colton Hope, Tryon Jardin, Roberto Rodriguez and Pradeep L. Menezes
Coatings 2025, 15(8), 878; https://doi.org/10.3390/coatings15080878 - 26 Jul 2025
Viewed by 735
Abstract
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well [...] Read more.
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments. Full article
(This article belongs to the Special Issue Advanced Tribological Coatings: Fabrication and Application)
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16 pages, 1870 KiB  
Review
Recent Advances in the Development and Industrial Applications of Wax Inhibitors: A Comprehensive Review of Nano, Green, and Classic Materials Approaches
by Parham Joolaei Ahranjani, Hamed Sadatfaraji, Kamine Dehghan, Vaibhav A. Edlabadkar, Prasant Khadka, Ifeanyi Nwobodo, VN Ramachander Turaga, Justin Disney and Hamid Rashidi Nodeh
J. Compos. Sci. 2025, 9(8), 395; https://doi.org/10.3390/jcs9080395 - 26 Jul 2025
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Abstract
Wax deposition, driven by the crystallization of long-chain n-alkanes, poses severe challenges across industries such as petroleum, oil and natural gas, food processing, and chemical manufacturing. This phenomenon compromises flow efficiency, increases energy demands, and necessitates costly maintenance interventions. Wax inhibitors, designed to [...] Read more.
Wax deposition, driven by the crystallization of long-chain n-alkanes, poses severe challenges across industries such as petroleum, oil and natural gas, food processing, and chemical manufacturing. This phenomenon compromises flow efficiency, increases energy demands, and necessitates costly maintenance interventions. Wax inhibitors, designed to mitigate these issues, operate by altering wax crystallization, aggregation, and adhesion over the pipelines. Classic wax inhibitors, comprising synthetic polymers and natural compounds, have been widely utilized due to their established efficiency and scalability. However, synthetic inhibitors face environmental concerns, while natural inhibitors exhibit reduced performance under extreme conditions. The advent of nano-based wax inhibitors has revolutionized wax management strategies. These advanced materials, including nanoparticles, nanoemulsions, and nanocomposites, leverage their high surface area and tunable interfacial properties to enhance efficiency, particularly in harsh environments. While offering superior performance, nano-based inhibitors are constrained by high production costs, scalability challenges, and potential environmental risks. In parallel, the development of “green” wax inhibitors derived from renewable resources such as vegetable oils addresses sustainability demands. These eco-friendly formulations introduce functionalities that reinforce inhibitory interactions with wax crystals, enabling effective deposition control while reducing reliance on synthetic components. This review provides a comprehensive analysis of the mechanisms, applications, and comparative performance of classic and nano-based wax inhibitors. It highlights the growing integration of sustainable and hybrid approaches that combine the reliability of classic inhibitors with the advanced capabilities of nano-based systems. Future directions emphasize the need for cost-effective, eco-friendly solutions through innovations in material science, computational modeling, and biotechnology. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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