Search Results (37)

This study conducts an in-depth analysis of the dynamic characteristics of a single reheat steam turbine generator unit and its speed control system under variable operating conditions. A comprehensive simulation model was constructed to comprehensively evaluate the impact of the heat extraction system on the dynamic behavior of the unit, which integrates the speed control system, actuator, single reheat steam turbine body, and once-through boiler dynamic coupling. This model focuses on revealing the mechanism of the heat extraction regulation process on the core operating parameters of the unit and the system frequency regulation capability. Based on the actual parameters of a 300 MW heat unit in a power plant in Guangxi, the dynamic response of the established model under typical dynamic conditions such as extraction flow regulation, primary frequency regulation response, and load step disturbance was simulated and experimentally verified. The results show that the model can accurately characterize the dynamic characteristics of the heat unit under variable operating conditions, and the simulation results are in good agreement with the actual engineering, with errors within an acceptable range, effectively verifying the dynamic performance of the heat system module and the rationality of its control parameter design. This study provides a reliable theoretical basis and model support for the accurate simulation of the dynamic behavior of heat units in the power system and the design of optimization control strategies for system frequency regulation. Full article

As a critical component of nuclear power units, the direct cooling water system plays a key role in overall performance. To maintain economic efficiency, it is necessary to adjust the circulating water flow rate as conditions change. Understanding how this system responds dynamically to varying environmental factors—such as seawater temperature and tidal levels—is essential for precise control. While previous studies have explored methods such as variable frequency control, predictive maintenance, and digital twin technologies to optimize system operations, challenges remain in addressing the dynamic response of cooling systems under complex environmental and operational conditions. In this study, the AP1000 was used as the research subject and a comprehensive mathematical model of each part of the cooling water system was built, accounting for delays in processes like pipeline transport. Sensitivity analyses were then carried out to examine how linear disturbances in environmental parameters affect system performance, and how circulating water flow, condenser back pressure, and unit efficiency are interrelated. At the same time, the frequency conversion circulating water pump adaptive adjustment system is used to find the best vacuum conditions according to the change in seawater parameters. The findings offer valuable guidance for enhancing the economic operation of nuclear power plant cooling systems. Full article

This paper aims to investigate the flow characteristics of the primary side fluid in a casing once-through steam generator (COTSG) under vertical conditions, providing theoretical support for its design in nuclear power plants. The study employs the three-dimensional CFD software STAR-CCM+, utilizing the Reynolds stress transport turbulent model for numerical simulations, and presents a method for determining the fully developed section of the heat transfer channel based on dimensionless velocity overlap analysis (entrance length L^∗ = 80 D_e). Through analysis, the frictional resistance characteristic curve of the spiral channel with coiled wire is divided into three regions: laminar region, transition region, and turbulent region. Over a Reynolds number range of 1000–30,000 and heat transfer powers of 1–30 kW, an expression between the frictional resistance coefficient and the Reynolds number for the spiral channel with coiled wire is established, achieving a prediction error within ±10% through a kinematic viscosity correction factor (c_t) accounting for heat transfer effects. This paper conducts a detailed study of the fully developed fluid in the spiral channel with coiled wire, revealing significant axial variations in the frictional resistance coefficient and identifying distinct velocity distribution patterns in different flow regimes (maximum velocity in central sub-channels for laminar/transition regions vs. boundary sub-channels for turbulent regions). The critical Reynolds number for laminar-to-turbulent transition increases with higher heat transfer powers, demonstrating the stabilizing effect of enhanced cooling on flow regimes. These findings provide quantitative criteria for optimizing heat exchanger design under vertical operating conditions with varying thermal loads. Full article

Despite advances in recycling technologies and practices, the world still mostly operates on a once-through materials use cycle. The once-through approach to the materials supply chain cannot work into perpetuity. The vast majority of current recycling efforts focus on mechanical or chemical separation-based techniques and are often subsequently limited on the number of times a component can be recycled or upcycled. By looking at things from a particle physics and nuclear history perspective, we propose a thought experiment to determine the physical limit of recycling and propose subsequent limits and standards to evaluate all recycling efforts. This uncommon approach to analysis demonstrates that the current limits to recycling are not physical in nature but engineering. Full article

A miniature nuclear reactor is desirable for deployment as a localized nuclear power station in support of a carbon-free power supply. Coupling aspects of proliferation-resistant fuel with natural burnable absorber loading are evaluated for once-through operation cycle performance to minimize the need for refueling and fuel shuffling operations. The incorporation of 0.075 wt.% ²³⁷Np provides favorable plutonium isotopic vectors throughout an operational lifetime of 5.5 years. providing 35 MWe. Core performance was assessed using a verification-by-comparison approach for core designs with or without ²³⁷Np and/or gadolinia burnable absorber. Burnup Monte Carlo calculations were performed via MCOS coupling of MCNP and ORIGEN to an achievable burnup of ~62.5 GWd/t. The results demonstrate a minimal penalty to reactor performance due to the addition of these materials as compared against the reference design. Coupling of a proliferation-resistant fuel concept with a uniform loading of natural gadolinia burnable absorber for LEU+ fuel (7.5 wt.% ²³⁵U/U UO₂) provides favorable excess reactivity considerations with minimized concerns for additional residual waste and more uniform distribution of un-depleted ²³⁵U in discharged fuel assemblies. Full article

Environmental standards have recently imposed very rigorous limitations on the amounts of benzene, aromatics, and olefins, which can be found in finished gasoline. Reduction of these components could negatively affect the octane number of gasoline, so the isomerization process is gaining importance in the present refining context as an excellent safe alternative to increase the octane number of gasoline. The main aim of the naphtha isomerization unit is to modify the molecular structure of light naphtha to transform it into a more valuable gasoline blend stock, and simultaneously the benzene content is reduced by saturation of the benzene fraction. In this work, Aspen HYSYS version 12.1 is used to simulate the hydrogen once-through isomerization unit of an Egyptian refinery plant, located in Alexandria, in order to determine the properties, composition, and octane number of the isomerate product. Many potential changes are investigated in order to find the best design that efficiently raises octane number with the least amount of expense. Firstly, the plant is modified by adding one fractionator either before or after the reactor, then by adding two fractionators before and after the reactor; then the configuration which gives the highest product octane number with the highest Return on Investment (ROI) is chosen as the recommended optimum configuration. The results show that using two fractionators before and after the reactor is the best configuration. Optimization of this best configuration resulted in an increase in octane number by 7% and a decrease in the total cost by 13%. Full article

Recently, the environmental problem has become a global issue. The air to fuel ratio (AFR) in the combustion of thermal power plants directly influences pollutants and thermal efficiency. A research result was published showing that the AFR control performance of thermal power plants can be improved through supplementary control using dynamic matrix control (DMC). However, online optimization of DMC needs an extra computer server in implementation. This paper proposes a practical AFR control with one-step ahead control which does not use online optimization and can be implemented directly in existing distributed control system (DCS) of thermal power plants. Closed-loop transfer function models at three operating points are independently developed offline. Then, an online transfer function using interpolation of offline models is applied at each sampling step. A simple one-step ahead control with online transfer function is applied as a supplementary control of AFR. Simulations with two different type power plants, a 600 MW oil-fired drum-type power plant and a 1000 MW ultra supercritical (USC) coal-fired once-through type power plant, are performed to show the effectiveness of the proposed control structure. Simulation results show that the proposed supplementary control can effectively improve the conventional AFR control performance of power plants. Full article

The intermittence of renewable energy sources increases the importance of the effective load-tracking ability of power plants. Coordinated control between boiler and turbine systems is the uppermost layer of a thermal power plant control to follow the load demand. In this paper, a supplementary controller is proposed based on the One-Step Ahead strategy for coordinated control of thermal power plants. After a plant model is developed offline from a step response test, the optimized control of the One-Step Ahead strategy is applied to the boiler feed-forward (BFF) signal to control the electric power output and the main steam pressure simultaneously. Simulation with a 1000 MW ultra-supercritical (USC) once-through type power plant is performed. The results show that the error of Mega-Watt Output (MWO) was reduced to 78~95%, and settling time was reduced to 64~79% from conventional coordinated control by adding the proposed supplementary controller. Full article

The paper presents a new methodology for short-term (5–25 min) benchtop tests to evaluate the effectiveness of magnetic treatment of feed water for reducing mineral scaling on a reverse osmosis (RO) membrane. Scale deposition is measured at a controlled level of salt supersaturation in water flowing through an RO unit in once-through mode. A magnetic water conditioner is tested in a transient flow regime when variations of the permeate flux along the flow path are insignificant. Scale formation under these conditions is governed by salt crystallization on the membrane surface. The proposed method was implemented to investigate the influence of magnetic treatment on gypsum deposition on RO membranes in supersaturated aqueous CaSO₄/NaCl solutions. The effects of magnetic water treatment on scale formation under our experimental conditions were found to be statistically insignificant with a confidence level of 95%. However, this outcome should not be considered to negate the potential efficiency of magnetic water treatment in specific applications. The proposed methodology of testing under a controlled level of salt supersaturation will also be useful for evaluating the efficiency of other water treatment technologies. Full article

Non-furnace boilers can improve the efficiency of industrial once-through boilers. However, temperature non-uniformity occurs in the economizer connected vertically to the boiler. Heat transfer performance is degraded by temperature non-uniformity. To solve this problem, a corbel was installed on the side wall of the economizer, and a baffle was installed on the transition duct. Consequently, although the thermal efficiency of the boiler was improved, significant temperature non-uniformity was still observed in the area upstream of the economizer. To address this issue, this study designed a turning guide vane (TGV) at the economizer inlet using computational fluid dynamics (CFD). First, CFD was performed for a case without a guide vane and a case with an existing baffle installed. By analyzing the streamlines obtained using CFD, two TGV designs were proposed. In the first design, guide vanes were installed along the desired streamline, and the concept of the existing TGV was followed. In the second design, an attempt was made to minimize the pressure drop by arranging guide vanes at the inlet. Both designs reduced the standard deviation of temperature by more than 30% and improved the volume goodness factor by 25%. Full article

The path to European climate neutrality by 2050 will require comprehensive changes in all areas of life. For large industries such as steelworks, this results in the need for climate-friendly technologies. However, the age structure of existing steelworks makes transitional solutions such as carbon capture, utilization and storage (CCUS) necessary as short-term measures. Hence, a purposeful option is the integration of technical syntheses such as methanation into the overall process. This work summarizes hydrogen-intensified methanation experiments with synthetic steel gases in the novel additively manufactured reactor ‘ADDmeth1’. The studies include steady-state operating points at various reactor loads. Blast furnace gas (BFG), basic oxygen furnace gas (BOFG) and three mixtures of these two gases serve as carbon sources. The methanation achieved methane yields of 93.5% for BFG and 95.0% for BOFG in the one-stage once-through setup. The results suggest a kinetic limitation in the case of BFG methanation, while an equilibrium limitation is likely for BOFG. There is a smooth transition in all respects between the two extreme cases. The reaction channel inlet temperature ${\vartheta }_{in}$ showed a large influence on the reactor ignition behavior. By falling below the threshold value, a blow-off occurred during experimental operation. By means of a simulation model, practical operating maps were created which characterize permissible operating ranges for ${\vartheta }_{in}$ as a function of the gas composition and the reactor load. Full article

Efficient simulation of the helical coiled once-through steam generator (H-OTSG) is crucial in the design and safety analysis of the high-temperature gas-cooled reactor (HTGR). The physical property and phase transformation of water in the steam generator brings great challenges during simulation. The water properties calculation routine occupies a large part of the computational time in the steam generator solution process. Thus, a thermohydraulic property library is developed based on the IAPWS-IF97 formulation in this work to reduce the computational cost. Here the formulation adopts the backward equation method to avoid iterations in thermodynamic property calculation. Moreover, two Newton-method-based simultaneous solutions are implemented as implicitly nonlinear solvers, including Jacobian-Free Newton–Krylov (JFNK) and Newton–Krylov (NK) methods, due to its excellent computational performance. These simultaneous solution algorithms are combined with the developed water property library to simulate the H-OTSG efficiently. The numerical analysis is performed based on the transient and steady-state cases of the HTR-10 steam generator. Successful simulations of HTR-10 steam generator cases demonstrate the capability of the newly developed method. Full article

This study considers the integration of multistage flash (MSF) desalination with hydrate-based desalination (HBD) precursor to improve MSF performance in terms of distillate production, longevity, and operational conditions. This is accomplished by a comprehensive analysis of the rate of scale formation, distillate production, and the MSF performance ratio by means of mathematical modelling conducted in Simulink software. To calibrate the effectiveness of HBD as precursor to the MSF desalination process, two MSF models were created: the once-through (OT) and brine recycle (BR) configurations. The MSF models were validated in terms of stagewise distillate production, brine temperature, and coolant temperatures with data from the literature, while neglecting the non-equilibrium allowance. The operational performance of the proposed integration approach was evaluated in terms of the deposition rates of CaCO₃, scale thickness, fouling resistance, overall heat transfer coefficient, performance ratio, and production ratio. The examination was conducted from the perspective of water salinity and stream temperature for the integrated HBD-MSF systems. The results show that due to the quality of output water in terms of salinity and temperature, the integration of HBD and MSF improved the performance of MSF by substantially reducing scale formation rates as well as increasing the production of distillate where the scale formation rates were 40.6% and 36.3% lower for the hybrid HBD-MSF-OT and HBD-MSF-BR systems, respectively. Full article

The sodium heated once-through steam generator (OTSG) is a vital barrier separating sodium and the water loop in the sodium-cooled fast reactor (SFR). In view of the timeliness requirement of OTSG operation performance evaluation, Fortran95 programming language is used to optimize and improve the solution algorithm of the home-made transient analysis code, named TCOSS, for SFR sodium heated OTSG, which is modified into the JFNK algorithm for solving large sparse nonlinear matrices. It includes a matrix preconditioning module, a Krylov subspace formation module, a GMRES algorithm module and an inexact Newton iteration module. The correctness and efficiency of the algorithm model were verified using benchmarks such as the B1-B transient, ETEC shutdown experiments and seven-tube prototype experiments. The calculation speed was increased by more than four times. Full article

The simplification of simulation inevitably leads to model mismatch. In this paper, a once-through steam generator (OTSG) for a small lead bismuth fast reactor (SLBFR) is established and verified, and the OTSG model is simplified by three different methods. Based on the simplified OTSG model, IMC and IMC-PID controllers are designed to verify the sensitivity of the controller to model mismatch. The results show that the sensitivity of the controller to model mismatch is related to the filter parameters. With the increase in λ, the IMC-PID controller becomes insensitive to model mismatch caused by model linearization, non-minimum phase characteristics, noise and time delay. However, the adaptability to model mismatch sacrifices the sensitivity of the system. When λ is too large, the inertia of the controller is too large, resulting in the deterioration of the fast power regulation. Through the research of this paper, the time domain response approximation method is recommended for OTSG model simplification, and λ is recommended to be between 5 and 10 for feedwater IMC-PID controller. Full article