Search Results (88)

The escalating production and use of lithium-ion batteries (LIBs) have led to a pressing need for efficient and sustainable methods for recycling valuable metals such as cobalt, nickel, manganese, and lithium from spent cathode materials. Traditional hydrometallurgical leaching approaches, based on mineral acids, face significant limitations, including high reagent consumption, secondary pollution, and poor selectivity. In recent years, deep eutectic solvents (DESs) and ionic liquids (ILs) have emerged as innovative, environmentally benign alternatives, offering tunable physicochemical properties, enhanced metal selectivity, and potential for reagent recycling. This review provides a comprehensive analysis of the current state and prospects of leaching LIB cathode materials using DES and ILs. We summarize the structural diversity and composition of common LIB cathodes, highlighting their implications for leaching strategies. The mechanisms, efficiency, and selectivity of metal dissolution in various DES- and IL-based systems are critically discussed, drawing on recent advances in both laboratory and real-sample studies. Special attention is given to the unique extraction mechanisms facilitated by complexation, acid–base, and redox interactions in DES and ILs, as well as to the effects of key operational parameters. A comparative analysis of DES- and IL-based leaching is presented, with discussion of their advantages, challenges, and industrial potential. While DES offers low toxicity, biodegradability, and cost-effectiveness, it may suffer from limited solubility or viscosity issues. Conversely, ILs provide remarkable tunability and metal selectivity but are often hampered by higher costs, viscosity, and environmental concerns. Finally, the review identifies critical bottlenecks in upscaling DES and IL leaching technologies, including long-term solvent stability, metal recovery purity, and economic viability. We also highlight research priorities that emphasize applying circular hydrometallurgy and life-cycle assessment to improve the sustainability of battery recycling. Full article

Volatile organosulfur compounds (VSCs) play significant roles in atmospheric chemistry and malodorous pollution. Accurate measurement of VSCs is challenging due to their high reactivity and adsorption tendencies, which are strongly influenced by sampling materials. This study comprehensively evaluates the performance of six types of sampling bags and passivated canisters for measuring nine VSCs. The results indicate that passivated canisters provide stable storage for all target VSCs for up to 7 days under dry conditions. Among the bags, polyvinyl fluoride (PVF) bags exhibited the lowest blank levels and preserved most VSCs (except disulfides) stably for 8 h. Field comparisons in a power battery recycling plant showed good agreement between PVF bag and canister measurements under dry conditions. However, in high-humidity stack gases, canisters showed severe losses of methanethiol and ethanethiol, likely due to humidity-driven conversion on metal surfaces, underscoring the necessity of drying humid-air samples. The application of these methods revealed significant VSCs emissions and distinct compositional profiles from power battery recycling processes, particularly pyrolysis drying, lithium leaching, and nickel–cobalt leaching processes, with concentrations of total VSCs reaching up to 1046.86 ppb. This work provides crucial guidance for selecting appropriate sampling methods for reliable VSCs measurement and offers the first emissions characteristics of VSCs from the power battery recycling industry, supporting future environmental monitoring and pollution control. Full article

Hydrometallurgy is currently the mainstream industrial process for recovering valuable components (nickel, cobalt, manganese, lithium, etc.) from spent ternary lithium-ion battery cathode materials. During the crushing of lithium batteries, cathode materials, anode materials (graphite), and electrolytes become mixed. Consequently, fluoride ions inevitably enter the leaching solution during the hydrometallurgical recycling process, with concentrations as high as 100–300 mg/L. These fluoride ions not only adversely affect the quality of the recovered precursor products but also pose environmental risks. To address this issue, this study employs a synthesized lanthanum–zirconium (La@Zr) composite material, with a specific surface area of 67.41 m²/g and a pore size of 2–50 nm, which can reduce the fluoride ion concentration in the leaching solution to below 5 mg/L, significantly lower than the 20 mg/L or higher that is typically achieved with traditional calcium salt defluorination processes, without introducing new impurities. Under optimal adsorption conditions, the lanthanum–zirconium adsorbent exhibits a fluoride ion adsorption capacity of 193.4 mg/g in the leaching solution, surpassing that of many existing metal-based adsorbents. At the same time as the valuable metals, Li, Ni, and Co, are basically not adsorbed, the selective adsorption of fluoride ions can be achieved. Adsorption isotherm studies indicate that the adsorption process follows the Langmuir model, suggesting monolayer adsorption. The secondary adsorption process is primarily governed by chemical adsorption, and elevated temperatures facilitate the removal of fluoride ions. Kinetic studies demonstrate that the adsorption process is well described by the pseudo-second-order model. After desorption and regeneration with NaOH solution, the adsorbent still has a favorable fluoride removal performance, and the adsorption rate of fluoride ions can still reach 95% after four cycles of use. With its high capacity, rapid kinetics, and excellent selectivity, the adsorbent is highly promising for large-scale implementation. Full article

During the homogenization process of lithium battery slurry, the slurry shearing process causes the surface of the homogenization equipment to wear and generate metal containing debris, which poses a risk of inducing battery self-discharge and even explosion. Therefore, inhibiting wear of homogenizing equipment is imperative, and systematic investigation into the wear behavior and underlying mechanisms of SUS304 stainless steel during homogenization is urgently required. In this study, lithium iron phosphate (LFP) and lithium nickel cobalt manganese oxide (NCM) cathode slurries were used as research objects. Changes in surface parameters, microstructure, and elemental composition of the wear region on SUS304 stainless steel under different working conditions were characterized. The results indicate that in the SUS304-lithium-ion battery slurry system, the potential wear mechanism of SUS304 gradually evolves with changes in load and rotational speed, following the order: adhesive wear (low speed, low load) → abrasive wear (medium speed, high load) → fatigue wear (high speed). Under high-load and high-rotational-speed conditions, oxidative corrosion wear on the ball–disc contact surface is particularly pronounced. Additionally, wear of SUS304 is more severe in the LFP slurry system compared to the NCM system. Macroscopic experiments also revealed that the speed effect is a core factor influencing the wear of SUS304, and the increase in its wear rate is more than twice that caused by the load effect. This study helps to clarify the wear behavior and wear mechanism evolution of homogenization equipment during the lithium battery homogenization process, providing data support and optimization direction for subsequent material screening and surface strengthening treatment of homogenization equipment components. Full article

The demand for high energy density in mobile devices (including vehicles and small ships) is increasing. Nickel–Manganese–Cobalt (NMC) ternary, as a battery cathode material, is increasingly being applied because of its higher energy density relative to LiFePO₄ or other traditional materials. But NMC also faces challenges, such as a high degeneration rate and heat generation. So these aspects of Ni content must be clarified. In the current study, two Ni-content battery cells were tested, and the results of other composition cathode cells from the literature were compared. And three typical Ni-content batteries were simulated for searching Ni effects on performance, capacity fade and heat generation. Some findings were achieved: (1) from 0.8 Ni content, it can be seen that the specific capacity growth rate (slope) was much greater than before; (2) cathode materials that have an odd number (that does not surpass 0.7) of Ni content showed a linear capacity degradation trend, but others did not; (3) the Li concentration within material particles did not correspond to absolute stress value but stress temporal gradient; and (4) during discharge, lower Ni content made the heat peak occur earlier but lowered the absolute value; the irreversible heat increased with Ni content non-linearly, so that the higher the Ni content went up, the higher the increase rate of the irreversible heat ratio. Thus, the results of this study can guide the design and application of high energy batteries for mobile devices. Full article

Waste lithium-ion batteries (LIBs), which usually contain dangerous organic electrolytes and transition metals, including nickel, cobalt, iron, and manganese, can hurt the environment and human health. Substantial advancements have been achieved in employing high-efficiency, economical, and environmentally sustainable techniques for the recycling of spent LIBs. Converting exhausted LIBs into efficient energy conversion catalysts straightforwardly is a good strategy for addressing metal resource constraints and clean energy concerns. This transforms waste cathodes, anodes, binders, and separators from depleted LIBs into electrocatalysts free of platinum group metals for the oxygen evolution reaction (OER) and the oxygen reduction reaction (ORR). The composite, including transition metal oxide, graphene oxide, and carbon mass, will be synthesized from spent LIBs, demonstrating enhanced electrocatalytic activity. Utilizing “waste-to-energy” methods for used LIBs as catalysts would provide substantial benefits in environmental preservation and the effective production of functional materials in metal–air batteries. Full article

The ion doping of hydroxyapatite (HA) has gained appeal as a chemical method of improving and adding new characteristics to materials used in biomedical engineering. Dimension, morphology, porosity, surface charge, topology, composition, and other material characteristics make doped HA more suitable for specific biomedical applications. The main aim of this review study was to highlight the role of iHA (iHA) in developing drug delivery systems, tissue engineering, implant coating, wound healing, and multimodal imaging. To the best of our knowledge, depending on the dopant, iHA can have inherent distinct mechanical, physicochemical, and biological properties that make it eligible for biomedical application. More importantly, some ions make iHA a potent antibacterial agent and drug carrier for wound healing (e.g., silver, copper, zinc), have tissue engineering capabilities, improved proangiogenic and osteoconductive properties (e.g., strontium, cobalt, nickel), drug loading capacity (e.g., magnesium, ferric, strontium), metallic implant coating properties (e.g., manganese, silver, copper), and multimodal imaging potential (e.g., terbium, ytterbium, cerium). The concentration of ions and the number of dopants played a vital role in developing new approaches based on iHA. In conclusion, iHA, compared to HA, could show better improvements in biomedical applications. Full article

Dry reforming of methane (DRM) into synthesis gas (CO + H₂) is one of the most important chemical reactions for industrial hydrogen production. It also enables the synthesis of hydrocarbons (liquid fuels) and other valuable products, providing an effective route for utilizing greenhouse gases. However, a major challenge limiting the implementation and scale-up of DRM is the high cost of stable and active noble metal-based catalysts, or the rapid deactivation of nickel- and cobalt-based catalysts due to coking and sintering of the active metal particles. In this context, the present work demonstrates that combining a highly active and inexpensive component (Ni) with tungsten carbide produces a composite material exhibiting high catalytic activity and resistance to oxidation and coking during DRM. Tungsten carbide was synthesized using a vacuum-free electric arc method, and nickel was subsequently deposited in varying amounts (1–25 wt.%) using the deposition–precipitation method with NaOH (DP). The resulting catalysts were characterized by X-ray diffraction, temperature-programmed reduction and Raman spectroscopy. Their performance was evaluated under DRM conditions, at atmospheric pressure and 800 °C, using different CH₄:CO₂ ratios. The most effective oxidation/(re)carbonization cycle, ensuring catalyst stability during DRM by balancing the rates of carbon formation and removal from the catalyst surface, was achieved with a nickel content of 20 wt.% and a CH₄ to CO₂ ratio of 0.67 in the feed gas mixture. Full article

Exposure of LIB materials to ambient conditions with some level of humidity, either accidentally owing to imperfect fabrication or cell damage, or deliberately due to battery opening operations for analytical or recycling purposes, is a rather common event. As far as humidity-induced damage is concerned, on the one hand the general chemistry is well known, but on the other hand, concrete structural details of these processes have received limited explicit attention. The present study contributes to this field with an investigation centered on the use of Raman spectroscopy for the assessment of structural modifications using common lithium iron phosphate (LFP) and nickel–cobalt–manganese/lithium–manganese oxide (NCM-LMO) cathodes. The impact of humidity has been followed through the observation of differences in Raman bands of pristine and humidity-exposed cathode materials. Vibrational spectroscopy has been complemented with morphological (SEM), chemical (EDS), and electrochemical analyses. We have thus pinpointed the characteristic morphological and compositional changes corresponding to corrosion and active material dissolution. Electrochemical tests with cathodes reassembled in coin cells allowed for the association of specific capacity losses with humidity damaging. Full article

In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and carbon black (CB) were used to coat carbon fiber tows by immersion. Four active materials—lithium cobalt oxide (LCO), lithium iron phosphate (LFP), lithium nickel manganese cobalt oxide (NMC), and lithium nickel cobalt aluminum oxide (NCA)—were individually tested to assess their electrochemical reversibility. The cells were prepared with a polymer separator and liquid electrolytes and assembled in 2025-coin cells. Electrochemical analysis of the cathode materials showed that at C/5 and room temperature the measured capacities ranged from 39.8 Ah kg⁻¹ to 64.7 Ah kg⁻¹ for the LFP and NCA active materials, respectively. The full cells exhibited capacities of 18.1, 23.5, 27.2, and 28.2 Ah kg⁻¹ after 55 cycles for LFP, LCO, NCA, and NMC811, respectively. Finally, visual and elemental analysis were performed via scanning electron microscope (SEM) and energy-dispersive x-ray (EDX) confirming desirable surface coverage and successful transfer of the active materials onto the carbon fiber tows. Full article

This paper presents the research results on the synthesis of rhenium catalysts MTO, Re₂O₇/Al₂O₃, and M-Re₂O₇/Al₂O₃ (where M = Ni, Ag, Co, Cu) from rhenium compounds (ammonium perrhenate, perrhenic acid, nickel(II) perrhenate, cobalt(II) perrhenate, zinc perrhenate, silver perrhenate, and copper(II) perrhenate) derived from waste materials. Methyltrioxorhenium (MTO) was obtained from silver perrhenate with a yield of over 80%, whereas when using nickel(II), cobalt(II), and zinc perrhenates, the product was contaminated with tin compounds and the yield did not exceed 17%. The Re₂O₇/Al₂O₃ and M-Re₂O₇/Al₂O₃ catalysts were obtained from the above-mentioned rhenium compounds. Alumina obtained in a calcination process of aluminum nitrate nonahydrate was used as a support. The catalysts were characterized in terms of their chemical and phase composition and physicochemical properties. Catalytic activity in model reactions, such as cyclohexene epoxidation and hex-1-ene homometathesis, was also studied. MTO obtained from silver perrhenate showed >70% activity in the epoxidation reaction, thus surpassing commercial MTO (1.0 mol% MTO, room temperature, and reaction time—2 h). Ag-Re₂O₇/Al₂O₃, Cu-Re₂O₇/Al₂O₃, and H-Re₂O₇/Al₂O₃ catalysts were inactive, while Co-Re₂O₇/Al₂O₃ and Ni-Re₂O₇/Al₂O₃ showed low activity (<43%) in the hex-1-ene homometathesis reaction. Only Re₂O₇/Al₂O₃ catalysts achieved >70% activity in this reaction (2.5 wt% Re, room temperature, and reaction time—2 h). The results indicate the potential of using rhenium compounds derived from waste materials to synthesize active catalysts for chemical processes. Full article

Novel high-entropy perovskite oxide powders were synthesized using a sol-gel process. The B-site contained five cations: chromium, cobalt, iron, manganese, and nickel. The B-site cations were present on an equiatomic basis. The A-site cation was lanthanum, with calcium doping. The amount of A-site doping varied from 0 to 30 at%, yielding a composition of La_1−xCa_x(Co_0.2Cr_0.2Fe_0.2Mn_0.2Ni_0.2)O_3−δ. The resulting perovskite powders were pressurelessly sintered in air at 1400 °C for 2 h. Sintered densities were measured, and the grain structure was imaged via scanning electron microscopy to investigate the effect of doping. Samples were cut and polished, and their resistance was measured at varying temperatures in air to obtain the electrical conductivity and the mechanism that governs it. Plots of electrical conductivity as a function of composition and temperature indicate that the increased configurational entropy of the perovskite materials has a demonstrable effect. Full article

La_1−xCa_x(Co_0.25Cr_0.25Fe_0.25Ni_0.25)O_3−δ perovskite powders were prepared via a sol-gel process. The A-site was doped with calcium, while four elements—cobalt, chromium, iron, and nickel—in equiatomic amounts made up the B-site. The configurational entropy was calculated to increase with the addition of calcium from medium to high entropy. The synthesized powders were heated to 1400 °C in air for 2 h to sinter them. The effect of doping on the resulting sintered materials was observed via density measurements and electron microscopy. The electrical conductivity was measured in air as a function of temperature to 900 °C. Conductivity versus composition indicates that an increase in entropy has a marked effect on electrical conductivity, leading to two distinct relationships with temperature. Full article

Microbial fuel cells (MFCs) are a novel bioenergy technology that utilizes microorganisms to catalyze the conversion of fuels into electricity. However, traditional MFCs are constrained by the low electricity generation capacity of microorganisms, resulting in relatively low power output. Additionally, the inability of traditional MFCs to store electricity significantly limits their practical applications. In this study, we fabricate a novel oxide graphite/nickel cobalt oxide (GO/NiCo₂O₄) capacitive composite bioanode material supported on stainless-steel fiber felt (SSFF). This composite material combines the excellent biocompatibility of graphite oxide and the energy storage capacity of nickel cobalt oxide. Consequently, the prepared anode exhibits significant advantages, including high specific capacitance, efficient electron transport, and enhanced biocompatibility. The MFC with the SSFF/GO/NiCo₂O₄ anode demonstrated a significantly enhanced power density, achieving a maximum of 1267.5 mW/m²—1.38-fold and 2.23-fold higher than those of the SSFF/GO and SSFF anodes, respectively. Moreover, the modified anode (SSFF/GO/NiCo₂O₄) exhibited a stored charge (Q_s) of 1405.35 C/m², representing 2.61-fold and 35.79-fold increases compared to the SSFF/GO and SSFF anodes, respectively. High-throughput analysis revealed that SSFF/GO/NiCo₂O₄-modified anode achieved an electrogenic bacterial efficiency exceeding 81%, which was significantly higher than that of the SSFF/GO and SSFF anodes. The results of this study not only provide valuable insights and theoretical guidance for the development of MFCs using capacitive composite anode materials, they also present sustainable power solutions for low-power electronic systems, such as miniaturized sensors and IoT devices. Full article

Lithium nickel manganese cobalt oxides (NMCs) are widely used as cathode materials in commercial batteries. Efforts have been made to enhance battery energy density and stability by adjusting the element ratio. Nickel-rich NMC shows promise due to its high capacity; however, its commercial viability is hindered by severe capacity fade, primarily caused by poor mechanical stability. To address this, understanding the chemo-mechanical behavior of Ni-rich NMC is crucial. The mechanical failure of Ni-rich NMC materials during battery operation has been widely studied through theoretical approaches to identify possible solutions. The elastic properties are key parameters for structural analysis. However, experimental data on NMC materials are scarce due to the inherent difficulty of measuring the properties of electrode active particles at such a small scale. In this study, we employ molecular dynamics (MDs) simulations to investigate the elastic properties of NMC materials with varying compositions (NMC111, NMC532, NMC622, NMC721, and NMC811). Our results reveal that elasticity increases with nickel content, ranging from 200 GPa for NMC111 to 290 GPa for NMC811. We further analyze the contributing factors to this trend by examining the individual components of the elastic properties. The simulation results provide valuable input parameters for theoretical models and continuum simulations, offering insights into strategies for reducing the mechanical instability of Ni-rich NMC materials. Full article