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Search Results (229)

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Keywords = next-generation hybrid technology

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36 pages, 6545 KiB  
Review
MXene-Based Composites for Energy Harvesting and Energy Storage Devices
by Jorge Alexandre Alencar Fotius and Helinando Pequeno de Oliveira
Solids 2025, 6(3), 41; https://doi.org/10.3390/solids6030041 (registering DOI) - 1 Aug 2025
Abstract
MXenes, a class of two-dimensional transition metal carbides and nitrides, emerged as a promising material for next-generation energy storage and corresponding applications due to their unique combination of high electrical conductivity, tunable surface chemistry, and lamellar structure. This review highlights recent advances in [...] Read more.
MXenes, a class of two-dimensional transition metal carbides and nitrides, emerged as a promising material for next-generation energy storage and corresponding applications due to their unique combination of high electrical conductivity, tunable surface chemistry, and lamellar structure. This review highlights recent advances in MXene-based composites, focusing on their integration into electrode architectures for the development of supercapacitors, batteries, and multifunctional devices, including triboelectric nanogenerators. It serves as a comprehensive overview of the multifunctional capabilities of MXene-based composites and their role in advancing efficient, flexible, and sustainable energy and sensing technologies, outlining how MXene-based systems are poised to redefine multifunctional energy platforms. Electrochemical performance optimization strategies are discussed by considering surface functionalization, interlayer engineering, scalable synthesis techniques, and integration with advanced electrolytes, with particular attention paid to the development of hybrid supercapacitors, triboelectric nanogenerators (TENGs), and wearable sensors. These applications are favored due to improved charge storage capability, mechanical properties, and the multifunctionality of MXenes. Despite these aspects, challenges related to long-term stability, sustainable large-scale production, and environmental degradation must still be addressed. Emerging approaches such as three-dimensional self-assembly and artificial intelligence-assisted design are identified as key challenges for overcoming these issues. Full article
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42 pages, 1300 KiB  
Article
A Hybrid Human-AI Model for Enhanced Automated Vulnerability Scoring in Modern Vehicle Sensor Systems
by Mohamed Sayed Farghaly, Heba Kamal Aslan and Islam Tharwat Abdel Halim
Future Internet 2025, 17(8), 339; https://doi.org/10.3390/fi17080339 - 28 Jul 2025
Viewed by 116
Abstract
Modern vehicles are rapidly transforming into interconnected cyber–physical systems that rely on advanced sensor technologies and pervasive connectivity to support autonomous functionality. Yet, despite this evolution, standardized methods for quantifying cybersecurity vulnerabilities across critical automotive components remain scarce. This paper introduces a novel [...] Read more.
Modern vehicles are rapidly transforming into interconnected cyber–physical systems that rely on advanced sensor technologies and pervasive connectivity to support autonomous functionality. Yet, despite this evolution, standardized methods for quantifying cybersecurity vulnerabilities across critical automotive components remain scarce. This paper introduces a novel hybrid model that integrates expert-driven insights with generative AI tools to adapt and extend the Common Vulnerability Scoring System (CVSS) specifically for autonomous vehicle sensor systems. Following a three-phase methodology, the study conducted a systematic review of 16 peer-reviewed sources (2018–2024), applied CVSS version 4.0 scoring to 15 representative attack types, and evaluated four free source generative AI models—ChatGPT, DeepSeek, Gemini, and Copilot—on a dataset of 117 annotated automotive-related vulnerabilities. Expert validation from 10 domain professionals reveals that Light Detection and Ranging (LiDAR) sensors are the most vulnerable (9 distinct attack types), followed by Radio Detection And Ranging (radar) (8) and ultrasonic (6). Network-based attacks dominate (104 of 117 cases), with 92.3% of the dataset exhibiting low attack complexity and 82.9% requiring no user interaction. The most severe attack vectors, as scored by experts using CVSS, include eavesdropping (7.19), Sybil attacks (6.76), and replay attacks (6.35). Evaluation of large language models (LLMs) showed that DeepSeek achieved an F1 score of 99.07% on network-based attacks, while all models struggled with minority classes such as high complexity (e.g., ChatGPT F1 = 0%, Gemini F1 = 15.38%). The findings highlight the potential of integrating expert insight with AI efficiency to deliver more scalable and accurate vulnerability assessments for modern vehicular systems.This study offers actionable insights for vehicle manufacturers and cybersecurity practitioners, aiming to inform strategic efforts to fortify sensor integrity, optimize network resilience, and ultimately enhance the cybersecurity posture of next-generation autonomous vehicles. Full article
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32 pages, 1403 KiB  
Review
Advancements in Environmentally Friendly Lubricant Technologies: Towards Sustainable Performance and Efficiency
by Iwona Wilińska and Sabina Wilkanowicz
Energies 2025, 18(15), 4006; https://doi.org/10.3390/en18154006 - 28 Jul 2025
Viewed by 252
Abstract
The advancement of next-generation lubricants is pivotal for enhancing energy efficiency and mitigating environmental impacts across diverse industrial applications. This review systematically examines recent developments in lubricant technologies, with a particular focus on sustainable strategies incorporating bio-based feedstocks, nanostructured additives, and hybrid formulations. [...] Read more.
The advancement of next-generation lubricants is pivotal for enhancing energy efficiency and mitigating environmental impacts across diverse industrial applications. This review systematically examines recent developments in lubricant technologies, with a particular focus on sustainable strategies incorporating bio-based feedstocks, nanostructured additives, and hybrid formulations. These innovations are designed to reduce friction and wear, decrease energy consumption, and prolong the operational lifespan of mechanical systems. A critical assessment of tribological behavior, environmental compatibility, and functional performance is presented. Furthermore, the integration of artificial intelligence (AI) into lubricant formulation and performance prediction is explored, highlighting its potential to accelerate development cycles and enable application-specific optimization through data-driven approaches. The findings emphasize the strategic role of eco-innovative lubricants in supporting low-carbon technologies and facilitating the transition toward sustainable energy systems. Full article
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43 pages, 1282 KiB  
Review
Process Intensification Strategies for Esterification: Kinetic Modeling, Reactor Design, and Sustainable Applications
by Kim Leonie Hoff and Matthias Eisenacher
Int. J. Mol. Sci. 2025, 26(15), 7214; https://doi.org/10.3390/ijms26157214 - 25 Jul 2025
Viewed by 571
Abstract
Esterification is a key transformation in the production of lubricants, pharmaceuticals, and fine chemicals. Conventional processes employing homogeneous acid catalysts suffer from limitations such as corrosive byproducts, energy-intensive separation, and poor catalyst reusability. This review provides a comprehensive overview of heterogeneous catalytic systems, [...] Read more.
Esterification is a key transformation in the production of lubricants, pharmaceuticals, and fine chemicals. Conventional processes employing homogeneous acid catalysts suffer from limitations such as corrosive byproducts, energy-intensive separation, and poor catalyst reusability. This review provides a comprehensive overview of heterogeneous catalytic systems, including ion exchange resins, zeolites, metal oxides, mesoporous materials, and others, for improved ester synthesis. Recent advances in membrane-integrated reactors, such as pervaporation and nanofiltration, which enable continuous water removal, shifting equilibrium and increasing conversion under milder conditions, are reviewed. Dual-functional membranes that combine catalytic activity with selective separation further enhance process efficiency and reduce energy consumption. Enzymatic systems using immobilized lipases present additional opportunities for mild and selective reactions. Future directions emphasize the integration of pervaporation membranes, hybrid catalyst systems combining biocatalysts and metals, and real-time optimization through artificial intelligence. Modular plug-and-play reactor designs are identified as a promising approach to flexible, scalable, and sustainable esterification. Overall, the interaction of catalyst development, membrane technology, and digital process control offers a transformative platform for next-generation ester synthesis aligned with green chemistry and industrial scalability. Full article
(This article belongs to the Section Biochemistry)
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27 pages, 3540 KiB  
Article
Multi-Objective Optimization of IME-Based Acoustic Tweezers for Mitigating Node Displacements
by Hanjui Chang, Yue Sun, Fei Long and Jiaquan Li
Polymers 2025, 17(15), 2018; https://doi.org/10.3390/polym17152018 - 24 Jul 2025
Viewed by 240
Abstract
Acoustic tweezers, as advanced micro/nano manipulation tools, play a pivotal role in biomedical engineering, microfluidics, and precision manufacturing. However, piezoelectric-based acoustic tweezers face performance limitations due to multi-physical coupling effects during microfabrication. This study proposes a novel approach using injection molding with embedded [...] Read more.
Acoustic tweezers, as advanced micro/nano manipulation tools, play a pivotal role in biomedical engineering, microfluidics, and precision manufacturing. However, piezoelectric-based acoustic tweezers face performance limitations due to multi-physical coupling effects during microfabrication. This study proposes a novel approach using injection molding with embedded electronics (IMEs) technology to fabricate piezoelectric micro-ultrasonic transducers with micron-scale precision, addressing the critical issue of acoustic node displacement caused by thermal–mechanical coupling in injection molding—a problem that impairs wave transmission efficiency and operational stability. To optimize the IME process parameters, a hybrid multi-objective optimization framework integrating NSGA-II and MOPSO is developed, aiming to simultaneously minimize acoustic node displacement, volumetric shrinkage, and residual stress distribution. Key process variables—packing pressure (80–120 MPa), melt temperature (230–280 °C), and packing time (15–30 s)—are analyzed via finite element modeling (FEM) and validated through in situ tie bar elongation measurements. The results show a 27.3% reduction in node displacement amplitude and a 19.6% improvement in wave transmission uniformity compared to conventional methods. This methodology enhances acoustic tweezers’ operational stability and provides a generalizable framework for multi-physics optimization in MEMS manufacturing, laying a foundation for next-generation applications in single-cell manipulation, lab-on-a-chip systems, and nanomaterial assembly. Full article
(This article belongs to the Collection Feature Papers in Polymer Processing and Engineering)
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17 pages, 382 KiB  
Review
Physics-Informed Neural Networks: A Review of Methodological Evolution, Theoretical Foundations, and Interdisciplinary Frontiers Toward Next-Generation Scientific Computing
by Zhiyuan Ren, Shijie Zhou, Dong Liu and Qihe Liu
Appl. Sci. 2025, 15(14), 8092; https://doi.org/10.3390/app15148092 - 21 Jul 2025
Viewed by 622
Abstract
Physics-informed neural networks (PINNs) have emerged as a transformative methodology integrating deep learning with scientific computing. This review establishes a three-dimensional analytical framework to systematically decode PINNs’ development through methodological innovation, theoretical breakthroughs, and cross-disciplinary convergence. The contributions include threefold: First, identifying the [...] Read more.
Physics-informed neural networks (PINNs) have emerged as a transformative methodology integrating deep learning with scientific computing. This review establishes a three-dimensional analytical framework to systematically decode PINNs’ development through methodological innovation, theoretical breakthroughs, and cross-disciplinary convergence. The contributions include threefold: First, identifying the co-evolutionary path of algorithmic architectures from adaptive optimization (neural tangent kernel-guided weighting achieving 230% convergence acceleration in Navier-Stokes solutions) to hybrid numerical-deep learning integration (5× speedup via domain decomposition) and second, constructing bidirectional theory-application mappings where convergence analysis (operator approximation theory) and generalization guarantees (Bayesian-physical hybrid frameworks) directly inform engineering implementations, as validated by 72% cost reduction compared to FEM in high-dimensional spaces (p<0.01,n=15 benchmarks). Third, pioneering cross-domain knowledge transfer through application-specific architectures: TFE-PINN for turbulent flows (5.12±0.87% error in NASA hypersonic tests), ReconPINN for medical imaging (SSIM=+0.18±0.04 on multi-institutional MRI), and SeisPINN for seismic systems (0.52±0.18 km localization accuracy). We further present a technological roadmap highlighting three critical directions for PINN 2.0: neuro-symbolic, federated physics learning, and quantum-accelerated optimization. This work provides methodological guidelines and theoretical foundations for next-generation scientific machine learning systems. Full article
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40 pages, 1540 KiB  
Review
A Survey on Video Big Data Analytics: Architecture, Technologies, and Open Research Challenges
by Thi-Thu-Trang Do, Quyet-Thang Huynh, Kyungbaek Kim and Van-Quyet Nguyen
Appl. Sci. 2025, 15(14), 8089; https://doi.org/10.3390/app15148089 - 21 Jul 2025
Viewed by 477
Abstract
The exponential growth of video data across domains such as surveillance, transportation, and healthcare has raised critical challenges in scalability, real-time processing, and privacy preservation. While existing studies have addressed individual aspects of Video Big Data Analytics (VBDA), an integrated, up-to-date perspective remains [...] Read more.
The exponential growth of video data across domains such as surveillance, transportation, and healthcare has raised critical challenges in scalability, real-time processing, and privacy preservation. While existing studies have addressed individual aspects of Video Big Data Analytics (VBDA), an integrated, up-to-date perspective remains limited. This paper presents a comprehensive survey of system architectures and enabling technologies in VBDA. It categorizes system architectures into four primary types as follows: centralized, cloud-based infrastructures, edge computing, and hybrid cloud–edge. It also analyzes key enabling technologies, including real-time streaming, scalable distributed processing, intelligent AI models, and advanced storage for managing large-scale multimodal video data. In addition, the study provides a functional taxonomy of core video processing tasks, including object detection, anomaly recognition, and semantic retrieval, and maps these tasks to real-world applications. Based on the survey findings, the paper proposes ViMindXAI, a hybrid AI-driven platform that combines edge and cloud orchestration, adaptive storage, and privacy-aware learning to support scalable and trustworthy video analytics. Our analysis in this survey highlights emerging trends such as the shift toward hybrid cloud–edge architectures, the growing importance of explainable AI and federated learning, and the urgent need for secure and efficient video data management. These findings highlight key directions for designing next-generation VBDA platforms that enhance real-time, data-driven decision-making in domains such as public safety, transportation, and healthcare. These platforms facilitate timely insights, rapid response, and regulatory alignment through scalable and explainable analytics. This work provides a robust conceptual foundation for future research on adaptive and efficient decision-support systems in video-intensive environments. Full article
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26 pages, 389 KiB  
Review
Recent Advancements in Millimeter-Wave Antennas and Arrays: From Compact Wearable Designs to Beam-Steering Technologies
by Faisal Mehmood and Asif Mehmood
Electronics 2025, 14(13), 2705; https://doi.org/10.3390/electronics14132705 - 4 Jul 2025
Viewed by 833
Abstract
Millimeter-wave (mmWave) antennas and antenna arrays have gained significant attention due to their pivotal role in emerging wireless communication, sensing, and imaging technologies. With the rapid deployment of 5G and the transition toward 6G networks, the demand for compact, high-gain, and reconfigurable mmWave [...] Read more.
Millimeter-wave (mmWave) antennas and antenna arrays have gained significant attention due to their pivotal role in emerging wireless communication, sensing, and imaging technologies. With the rapid deployment of 5G and the transition toward 6G networks, the demand for compact, high-gain, and reconfigurable mmWave antennas has intensified. This article highlights recent advancements in mmWave antenna technologies, including hybrid beamforming using phased arrays, dynamic beam-steering enabled by liquid crystal and MEMS-based structures, and high-capacity MIMO architectures. We also examine the integration of metamaterials and metasurfaces for miniaturization and gain enhancement. Applications covered include wearable antennas with low-SAR textile substrates, conformal antennas for UAV-based mmWave relays, and high-resolution radar arrays for autonomous vehicles. The study further analyzes innovative fabrication methods such as inkjet and aerosol jet printing, micromachining, and laser direct structuring, along with advanced materials like Kapton, PDMS, and graphene. Numerical modeling techniques such as full-wave EM simulation and machine learning-based optimization are discussed alongside experimental validation approaches. Beyond communications, we assess mmWave systems for biomedical imaging, security screening, and industrial sensing. Key challenges addressed include efficiency degradation at high frequencies, interference mitigation in dense environments, and system-level integration. Finally, future directions, including AI-driven design automation, intelligent reconfigurable surfaces, and integration with quantum and terahertz technologies, are outlined. This comprehensive synthesis aims to serve as a valuable reference for advancing next-generation mmWave antenna systems. Full article
(This article belongs to the Special Issue Recent Advancements of Millimeter-Wave Antennas and Antenna Arrays)
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37 pages, 5280 KiB  
Review
Thermal Issues Related to Hybrid Bonding of 3D-Stacked High Bandwidth Memory: A Comprehensive Review
by Seung-Hoon Lee, Su-Jong Kim, Ji-Su Lee and Seok-Ho Rhi
Electronics 2025, 14(13), 2682; https://doi.org/10.3390/electronics14132682 - 2 Jul 2025
Viewed by 2393
Abstract
High-Bandwidth Memory (HBM) enables the bandwidth required by modern AI and high-performance computing, yet its three dimensional stack traps heat and amplifies thermo mechanical stress. We first review how conventional solutions such as heat spreaders, microchannels, high density Through-Silicon Vias (TSVs), and Mass [...] Read more.
High-Bandwidth Memory (HBM) enables the bandwidth required by modern AI and high-performance computing, yet its three dimensional stack traps heat and amplifies thermo mechanical stress. We first review how conventional solutions such as heat spreaders, microchannels, high density Through-Silicon Vias (TSVs), and Mass Reflow Molded Underfill (MR MUF) underfills lower but do not eliminate the internal thermal resistance that rises sharply beyond 12layer stacks. We then synthesize recent hybrid bonding studies, showing that an optimized Cu pad density, interface characteristic, and mechanical treatments can cut junction-to-junction thermal resistance by between 22.8% and 47%, raise vertical thermal conductivity by up to three times, and shrink the stack height by more than 15%. A meta-analysis identifies design thresholds such as at least 20% Cu coverage that balances heat flow, interfacial stress, and reliability. The review next traces the chain from Coefficient of Thermal Expansion (CTE) mismatch to Cu protrusion, delamination, and warpage and classifies mitigation strategies into (i) material selection including SiCN dielectrics, nano twinned Cu, and polymer composites, (ii) process technologies such as sub-200 °C plasma-activated bonding and Chemical Mechanical Polishing (CMP) anneal co-optimization, and (iii) the structural design, including staggered stack and filleted corners. Integrating these levers suppresses stress hotspots and extends fatigue life in more than 16layer stacks. Finally, we outline a research roadmap combining a multiscale simulation with high layer prototyping to co-optimize thermal, mechanical, and electrical metrics for next-generation 20-layer HBM. Full article
(This article belongs to the Section Semiconductor Devices)
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31 pages, 6211 KiB  
Review
Unlocking the Potential of MBenes in Li/Na-Ion Batteries
by Zixin Li, Yao Hu, Haihui Lan and Huicong Xia
Molecules 2025, 30(13), 2831; https://doi.org/10.3390/molecules30132831 - 1 Jul 2025
Cited by 1 | Viewed by 369
Abstract
MBenes, an emerging family of two-dimensional transition metal boride materials, are gaining prominence in alkali metal-ion battery research owing to their distinctive stratified architecture, enhanced charge transport properties, and exceptional electrochemical durability. This analysis provides a comprehensive examination of morphological characteristics and fabrication [...] Read more.
MBenes, an emerging family of two-dimensional transition metal boride materials, are gaining prominence in alkali metal-ion battery research owing to their distinctive stratified architecture, enhanced charge transport properties, and exceptional electrochemical durability. This analysis provides a comprehensive examination of morphological characteristics and fabrication protocols for MBenes, with particular focus on strategies for optimizing energy storage metrics through controlled adjustment of interlayer distance and tailored surface modifications. The discussion highlights these materials’ unique capability to host substantial alkali metal ions, translating to exceptional longevity during charge–discharge cycling and remarkable high-current performance in both lithium and sodium battery systems. Current obstacles to materials development are critically evaluated, encompassing precision control in nanoscale synthesis, reproducibility in large-scale production, enhancement of thermodynamic stability, and eco-friendly processing requirements. Prospective research pathways are proposed, including sustainable manufacturing innovations, atomic-level structural tailoring through computational modeling, and expansion into hybrid energy storage-conversion platforms. By integrating fundamental material science principles with practical engineering considerations, this work seeks to establish actionable frameworks for advancing MBene-based technologies toward next-generation electrochemical storage solutions with enhanced energy density and operational reliability. Full article
(This article belongs to the Special Issue Carbon-Based Electrochemical Materials for Energy Storage)
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43 pages, 1191 KiB  
Review
Biomimetic Strategies for Nutraceutical Delivery: Advances in Bionanomedicine for Enhanced Nutritional Health
by Vicente Javier Clemente-Suárez, Alvaro Bustamante-Sanchez, Alejandro Rubio-Zarapuz, Alexandra Martín-Rodríguez, José Francisco Tornero-Aguilera and Ana Isabel Beltrán-Velasco
Biomimetics 2025, 10(7), 426; https://doi.org/10.3390/biomimetics10070426 - 1 Jul 2025
Viewed by 752
Abstract
Background: Biomimetic strategies have gained increasing attention for their ability to enhance the delivery, stability, and functionality of nutraceuticals by emulating natural biological systems. However, the literature remains fragmented, often focusing on isolated technologies without integrating regulatory, predictive, or translational perspectives. Objective: This [...] Read more.
Background: Biomimetic strategies have gained increasing attention for their ability to enhance the delivery, stability, and functionality of nutraceuticals by emulating natural biological systems. However, the literature remains fragmented, often focusing on isolated technologies without integrating regulatory, predictive, or translational perspectives. Objective: This review aims to provide a comprehensive and multidisciplinary synthesis of biomimetic and bio-inspired nanocarrier strategies for nutraceutical delivery, while identifying critical gaps in standardization, scalability, and clinical translation. Results: We present a structured classification matrix that maps biomimetic delivery systems by material type, target site, and bioactive compound class. In addition, we analyze predictive design tools (e.g., PBPK modeling and AI-based formulation), regulatory frameworks (e.g., EFSA, FDA, and GSRS), and risk-driven strategies as underexplored levers to accelerate innovation. The review also integrates ethical and environmental considerations, and highlights emerging trends such as multifunctional hybrid systems and green synthesis routes. Conclusions: By bridging scientific, technological, and regulatory domains, this review offers a novel conceptual and translational roadmap to guide the next generation of biomimetic nutraceutical delivery systems. It addresses key bottlenecks and proposes integrative strategies to enhance design precision, safety, and scalability. Full article
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24 pages, 649 KiB  
Systematic Review
Algorithms for Load Balancing in Next-Generation Mobile Networks: A Systematic Literature Review
by Juan Ochoa-Aldeán, Carlos Silva-Cárdenas, Renato Torres, Jorge Ivan Gonzalez and Sergio Fortes
Future Internet 2025, 17(7), 290; https://doi.org/10.3390/fi17070290 - 28 Jun 2025
Viewed by 386
Abstract
Background: Machine learning methods are increasingly being used in mobile network optimization systems, especially next-generation mobile networks. The need for enhanced radio resource allocation schemes, improved user mobility and increased throughput, driven by a rising demand for data, has necessitated the development of [...] Read more.
Background: Machine learning methods are increasingly being used in mobile network optimization systems, especially next-generation mobile networks. The need for enhanced radio resource allocation schemes, improved user mobility and increased throughput, driven by a rising demand for data, has necessitated the development of diverse algorithms that optimize output values based on varied input parameters. In this context, we identify the main topics related to cellular networks and machine learning algorithms in order to pinpoint areas where the optimization of parameters is crucial. Furthermore, the wide range of available algorithms often leads to confusion and disorder during classification processes. It is crucial to note that next-generation networks are expected to require reduced latency times, especially for sensitive applications such as Industry 4.0. Research Question: An analysis of the existing literature on mobile network load balancing methods was conducted to identify systems that operate using semi-automatic, automatic and hybrid algorithms. Our research question is as follows: What are the automatic, semi-automatic and hybrid load balancing algorithms that can be applied to next-generation mobile networks? Contribution: This paper aims to present a comprehensive analysis and classification of the algorithms used in this area of study; in order to identify the most suitable for load balancing optimization in next-generation mobile networks, we have organized the classification into three categories, automatic, semi-automatic and hybrid, which will allow for a clear and concise idea of both theoretical and field studies that relate these three types of algorithms with next-generation networks. Figures and tables illustrate the number of algorithms classified by type. In addition, the most important articles related to this topic from five different scientific databases are summarized. Methodology: For this research, we employed the PRISMA method to conduct a systematic literature review of the aforementioned study areas. Findings: The results show that, despite the scarce literature on the subject, the use of load balancing algorithms significantly influences the deployment and performance of next-generation mobile networks. This study highlights the critical role that algorithm selection should play in 5G network optimization, in particular to address latency reduction, dynamic resource allocation and scalability in dense user environments, key challenges for applications such as industrial automation and real-time communications. Our classification framework provides a basis for operators to evaluate algorithmic trade-offs in scenarios such as network fragmentation or edge computing. To fill existing gaps, we propose further research on AI-driven hybrid models that integrate real-time data analytics with predictive algorithms, enabling proactive load management in ultra-reliable 5G/6G architectures. Given this background, it is crucial to conduct further research on the effects of technologies used for load balancing optimization. This line of research is worthy of consideration. Full article
(This article belongs to the Section Smart System Infrastructure and Applications)
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40 pages, 10781 KiB  
Review
Recent Developments in Additively Manufactured Crash Boxes: Geometric Design Innovations, Material Behavior, and Manufacturing Techniques
by Ahmed Saber, A. M. Amer, A. I. Shehata, H. A. El-Gamal and A. Abd_Elsalam
Appl. Sci. 2025, 15(13), 7080; https://doi.org/10.3390/app15137080 - 24 Jun 2025
Cited by 2 | Viewed by 686
Abstract
Crash boxes play a vital role in improving vehicle safety by absorbing collision energy and reducing the forces transmitted to occupants. Additive manufacturing (AM) has become a powerful method for developing advanced crash boxes by enabling complex geometries. This review provides a comprehensive [...] Read more.
Crash boxes play a vital role in improving vehicle safety by absorbing collision energy and reducing the forces transmitted to occupants. Additive manufacturing (AM) has become a powerful method for developing advanced crash boxes by enabling complex geometries. This review provides a comprehensive examination of recent progress in AM crash boxes, with a focus on three key aspects: geometric design innovations, material behavior, and manufacturing techniques. The review investigates the influence of various AM-enabled structural configurations, including tubular, origami-inspired, lattice, and bio-inspired designs, on crashworthiness performance. Among these, bio-inspired structures exhibit superior energy absorption characteristics, achieving a mean specific energy absorption (SEA) of 21.51 J/g. Material selection is also explored, covering polymers, fiber-reinforced polymers, metals, and multi-material structures. Metallic AM crash boxes demonstrate the highest energy absorption capacity, with a mean SEA of 28.65 J/g. In addition, the performance of different AM technologies is evaluated, including Stereolithography (SLA), Material Jetting (MJT), Selective Laser Melting (SLM), Selective Laser Sintering (SLS), Fused Deposition Modeling (FDM), and hybrid manufacturing techniques. Among these, crash boxes produced by SLM show the most favorable energy absorption performance, with a mean SEA of 16.50 J/g. The findings presented in this review offer critical insights to guide future research and development in the design and manufacturing of next-generation AM crash boxes intended to enhance vehicle safety. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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15 pages, 4137 KiB  
Article
Non-Destructive Thickness Measurement of Energy Storage Electrodes via Terahertz Technology
by Zhengxian Gao, Xiaoqing Jia, Jin Wang, Zhijun Zhou, Jianyong Wang, Dongshan Wei, Xuecou Tu, Lin Kang, Jian Chen, Dengzhi Chen and Peiheng Wu
Sensors 2025, 25(13), 3917; https://doi.org/10.3390/s25133917 - 23 Jun 2025
Viewed by 424
Abstract
Precision thickness control in new energy electrode coatings is a critical determinant of battery performance characteristics. This study presents a non-destructive inspection methodology employing terahertz time-domain spectroscopy (THz-TDS) to achieve high-precision coating thickness measurement in lithium iron phosphate (LFP) battery manufacturing. Industrial THz-TDS [...] Read more.
Precision thickness control in new energy electrode coatings is a critical determinant of battery performance characteristics. This study presents a non-destructive inspection methodology employing terahertz time-domain spectroscopy (THz-TDS) to achieve high-precision coating thickness measurement in lithium iron phosphate (LFP) battery manufacturing. Industrial THz-TDS systems mostly adopt fixed threshold filtering or Fourier filtering, making it disssssfficult to balance noise suppression and signal fidelity. The developed approach integrates three key technological advancements. Firstly, the refractive index of the material is determined through multi-peak amplitude analysis, achieving an error rate control within 1%. Secondly, a hybrid signal processing algorithm is applied, combining an optimized Savitzky–Golay filter for high-frequency noise suppression with an enhanced sinc function wavelet threshold technique for signal fidelity improvement. Thirdly, the time-of-flight method enables real-time online measurement of coating thickness under atmospheric conditions. Experimental validation demonstrates effective thickness measurement across a 35–425 μm range, achieving a 17.62% range extension and a 2.13% improvement in accuracy compared to conventional non-filtered methods. The integrated system offers a robust quality control solution for next-generation battery production lines. Full article
(This article belongs to the Section Physical Sensors)
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42 pages, 23380 KiB  
Review
A Review of Recent Research on Flow and Heat Transfer Analysis in Additively Manufactured Transpiration Cooling for Gas Turbines
by Kirttayoth Yeranee and Yu Rao
Energies 2025, 18(13), 3282; https://doi.org/10.3390/en18133282 - 23 Jun 2025
Viewed by 1020
Abstract
Advanced gas turbine cooling technologies are required to bridge the gap between turbine inlet temperatures and component thermal limits. Transpiration cooling has emerged as a promising method, leveraging porous structures to enhance cooling effectiveness. Recent advancements in additive manufacturing (AM) enable precise fabrication [...] Read more.
Advanced gas turbine cooling technologies are required to bridge the gap between turbine inlet temperatures and component thermal limits. Transpiration cooling has emerged as a promising method, leveraging porous structures to enhance cooling effectiveness. Recent advancements in additive manufacturing (AM) enable precise fabrication of complex transpiration cooling architectures, such as triply periodic minimal surface (TPMS) and biomimetic designs. This review analyzes AM-enabled transpiration cooling for gas turbines, elucidating key parameters, heat transfer mechanisms, and flow characteristics of AM-fabricated designs through experimental and numerical studies. Previous research has concluded that well-designed transpiration cooling achieves cooling effectiveness up to five times higher than the traditional film cooling methods, minimizes jet lift-off, improves temperature uniformity, and reduces coolant requirements. Optimized coolant controls, graded porosity designs, complex topologies, and hybrid cooling architectures further enhance the flow uniformity and cooling effectiveness in AM transpiration cooling. However, challenges remain, including 4–77% porosity shrinkage in perforated transpiration cooling for 0.5–0.06 mm holes, 15% permeability loss from defects, and 10% strength reduction in AM models. Emerging solutions include experimental validations using advanced diagnostics, high-fidelity multiphysics simulations, AI-driven and topology optimizations, and novel AM techniques, which aim at revolutionizing transpiration cooling for next-generation gas turbines operating under extreme conditions. Full article
(This article belongs to the Special Issue Heat Transfer Analysis: Recent Challenges and Applications)
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