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55 pages, 5987 KB  
Review
Advanced Design Concepts for Shape-Memory Polymers in Biomedical Applications and Soft Robotics
by Anastasia A. Fetisova, Maria A. Surmeneva and Roman A. Surmenev
Polymers 2026, 18(2), 214; https://doi.org/10.3390/polym18020214 - 13 Jan 2026
Abstract
Shape-memory polymers (SMPs) are a class of smart materials capable of recovering their original shape from a programmed temporary shape in response to external stimuli such as heat, light, or magnetic fields. SMPs have attracted significant interest for biomedical devices and soft robotics [...] Read more.
Shape-memory polymers (SMPs) are a class of smart materials capable of recovering their original shape from a programmed temporary shape in response to external stimuli such as heat, light, or magnetic fields. SMPs have attracted significant interest for biomedical devices and soft robotics due to their large recoverable strains, programmable mechanical and thermal properties, tunable activation temperatures, responsiveness to various stimuli, low density, and ease of processing via additive manufacturing techniques, as well as demonstrated biocompatibility and potential bioresorbability. This review summarises recent progress in the fundamentals, classification, activation mechanisms, and fabrication strategies of SMPs, focusing particularly on design principles that influence performance relevant to specific applications. Both thermally and non-thermally activated SMP systems are discussed, alongside methods for controlling activation temperatures, including plasticisation, copolymerisation, and modulation of cross-linking density. The use of functional nanofillers to enhance thermal and electrical conductivity, mechanical strength, and actuation efficiency is also considered. Current manufacturing techniques are critically evaluated in terms of resolution, material compatibility, scalability, and integration potential. Biodegradable SMPs are highlighted, with discussion of degradation behaviour, biocompatibility, and demonstrations in devices such as haemostatic foams, embolic implants, and bone scaffolds. However, despite their promising potential, the widespread application of SMPs faces several challenges, including non-uniform activation, the need to balance mechanical strength with shape recovery, and limited standardisation. Addressing these issues is critical for advancing SMPs from laboratory research to clinical and industrial applications. Full article
(This article belongs to the Section Polymer Applications)
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42 pages, 4878 KB  
Review
Carbon Nanotubes and Graphene in Polymer Composites for Strain Sensors: Synthesis, Functionalization, and Application
by Aleksei V. Shchegolkov, Alexandr V. Shchegolkov and Vladimir V. Kaminskii
J. Compos. Sci. 2026, 10(1), 43; https://doi.org/10.3390/jcs10010043 - 13 Jan 2026
Abstract
This review provides a comprehensive analysis of modern strategies for the synthesis, functionalization, and application of carbon nanotubes (CNTs) and graphene for the development of high-performance polymer composites in the field of strain sensing. The paper systematically organizes key synthesis methods for CNTs [...] Read more.
This review provides a comprehensive analysis of modern strategies for the synthesis, functionalization, and application of carbon nanotubes (CNTs) and graphene for the development of high-performance polymer composites in the field of strain sensing. The paper systematically organizes key synthesis methods for CNTs and graphene (chemical vapor deposition (CVD), such as arc discharge, laser ablation, microwave synthesis, and flame synthesis, as well as approaches to their chemical and physical modification aimed at enhancing dispersion within polymer matrices and strengthening interfacial adhesion. A detailed examination is presented on the structural features of the nanofillers, such as the CNT aspect ratio, graphene oxide modification, and the formation of hybrid 3D networks and processing techniques, which enable the targeted control of the nanocomposite’s electrical conductivity, mechanical strength, and flexibility. Central focus is placed on the fundamental mechanisms of the piezoresistive response, analyzing the role of percolation thresholds, quantum tunneling effects, and the reconfiguration of conductive networks under mechanical load. The review summarizes the latest advancements in flexible and stretchable sensors capable of detecting both micro- and macro-strains for structural health monitoring, highlighting the achieved improvements in sensitivity, operational range, and durability of the composites. Ultimately, this analysis clarifies the interrelationship between nanofiller structure (CNTs and graphene), processing conditions, and sensor functionality, highlighting key avenues for future innovation in smart materials and wearable devices. Full article
(This article belongs to the Section Nanocomposites)
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39 pages, 4702 KB  
Review
Biopolymer-Based Active and Intelligent Food Packaging: Recent Advances in Materials, Technologies, and Applications
by Shakila Parveen Asrafali, Thirukumaran Periyasamy and Jaewoong Lee
Polymers 2026, 18(2), 196; https://doi.org/10.3390/polym18020196 - 10 Jan 2026
Viewed by 333
Abstract
The food packaging industry is undergoing a paradigm shift from conventional petroleum-based materials toward sustainable biopolymer-based alternatives that offer enhanced functionality beyond mere containment and protection. This comprehensive review examines recent advances in the development of active and intelligent food packaging systems utilizing [...] Read more.
The food packaging industry is undergoing a paradigm shift from conventional petroleum-based materials toward sustainable biopolymer-based alternatives that offer enhanced functionality beyond mere containment and protection. This comprehensive review examines recent advances in the development of active and intelligent food packaging systems utilizing natural biopolymers including polysaccharides, proteins, and their composites. The integration of antimicrobial agents, natural colorimetric indicators, nanofillers, and advanced fabrication techniques has enabled the creation of multifunctional packaging materials capable of extending shelf life, monitoring food quality in real-time, and reducing environmental impact. This review organizes the current research on starch, chitosan-, cellulose-, pectin-, bacterial cellulose-, pullulan-, gelatin-, zein-, and dextran-based packaging systems, with particular emphasis on their physicochemical properties, functional performance, and practical applications for preserving various food products, including meat, fish, fruits, and other perishables. The challenges associated with mechanical strength, water resistance, scalability, and commercial viability are critically evaluated alongside emerging solutions involving chemical modifications, nanocomposite formulations, and innovative processing technologies. Future perspectives highlight the need for standardization, life cycle assessments, regulatory frameworks, and consumer acceptance studies to facilitate the transition from laboratory innovations to industrial-scale implementation of sustainable biopolymer packaging solutions. Full article
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19 pages, 7525 KB  
Article
Effect of Silica- and Cellulose-Based Nanofillers in Poly(butylene succinate-co-butylene adipate)-Based Composites
by Camilla Ferretti, Miriam Cappello, Patrizia Cinelli, Damiano Rossi, Nicolas Sbirrazzuoli, Giovanna Molinari, Maria Cristina Righetti and Maurizia Seggiani
Polymers 2026, 18(2), 189; https://doi.org/10.3390/polym18020189 - 9 Jan 2026
Viewed by 154
Abstract
In an effort to reduce global dependence on fossil-based polymers and advance toward a more sustainable materials industry, research over recent decades has increasingly focused on the development of bio-based polymers and broadening their potential applications. Within this context, the present study investigates [...] Read more.
In an effort to reduce global dependence on fossil-based polymers and advance toward a more sustainable materials industry, research over recent decades has increasingly focused on the development of bio-based polymers and broadening their potential applications. Within this context, the present study investigates nanocomposites based on poly(butylene succinate-co-butylene adipate) (PBSA), reinforced with two types of nanofillers: silicon dioxide nanoparticles (SiO2 NPs) and cellulose nanofibrils (CNFs). The main objective of this work is to examine how the morphology, geometry, and chemical nature of the nanofillers influence the thermal, mechanical, and barrier properties of PBSA, as well as its biodegradability. For each nanofiller, three formulations were prepared, containing 1, 2, and 5 wt% of filler, respectively. Scanning electron microscopy (SEM) analysis confirmed good dispersion and minimal aggregation in the SiO2-based systems, whereas marked aggregation was observed in the CNF-based samples. Thermal analysis indicated that the intrinsic thermal properties of neat PBSA were largely preserved. Mechanical testing revealed improvements in both the elastic modulus and elongation at break for most nanocomposite samples. In particular, CNFs provided the most consistent reinforcing effect, with enhancements of approximately 40% in the elastic modulus (495.4 vs. 356.4 GPa in neat PBSA) and 52% in elongation at the break (185.1 vs. 122.0% in neat PBSA) with 5 wt% loading. Additionally, the incorporation of nanofillers did not alter the surface hydrophilicity, but it did improve the oxygen barrier performance and enhanced disintegration under composting conditions. Overall, these findings demonstrate the promising potential of PBSA-based nanocomposites for sustainable rigid packaging applications. Full article
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49 pages, 13564 KB  
Review
Cryogenic Performance and Modelling of Fibre- and Nano-Reinforced Composites: Failure Mechanisms, Toughening Strategies, and Constituent-Level Behaviour
by Feng Huang, Zhi Han, Mengfan Wei, Zhenpeng Gan, Yusi Wang, Xiaocheng Lu, Ge Yin, Ke Zhuang, Zhenming Zhang, Yuanzhi Gao, Yu Su, Xueli Sun and Ping Cheng
J. Compos. Sci. 2026, 10(1), 36; https://doi.org/10.3390/jcs10010036 - 8 Jan 2026
Viewed by 163
Abstract
Composite materials are increasingly required to operate in cryogenic environments, including liquid hydrogen and oxygen storage, deep-space structures, and polar infrastructures, where long-term strength, toughness, and reliability are essential. This review provides a unique contribution by systematically integrating recent advances in understanding cryogenic [...] Read more.
Composite materials are increasingly required to operate in cryogenic environments, including liquid hydrogen and oxygen storage, deep-space structures, and polar infrastructures, where long-term strength, toughness, and reliability are essential. This review provides a unique contribution by systematically integrating recent advances in understanding cryogenic behaviour into a unified multi-scale framework. This framework synthesises four critical and interconnected aspects: constituent response, composite performance, enhancement mechanisms, and modelling strategies. At the constituent level, fibres retain stiffness, polymer matrices stiffen but embrittle, and nanoparticles offer tunable thermal and mechanical functions, which collectively define the system-level performance where thermal expansion mismatch, matrix embrittlement, and interfacial degradation dominate failure. The review further details toughening strategies achieved through nano-addition, hybrid fibre architectures, and thin-ply laminates. Modelling strategies, from molecular dynamics to multiscale finite element analysis, are discussed as predictive tools that link these scales, supported by the critical need for in situ experimental validation. The primary objective of this synthesis is to establish a coherent perspective that bridges fundamental material behaviour to structural reliability. Despite these advances, remaining challenges include consistent property characterisation at low temperature, physics-informed interface and damage models, and standardised testing protocols. Future progress will depend on integrated frameworks linking high-fidelity data, cross-scale modelling, and validation to enable safe deployment of next-generation cryogenic composites. Full article
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20 pages, 8763 KB  
Article
Development of Cellulose Nanocrystal (CNC)-Reinforced PLA/PMMA Nanocomposite Coatings for Sustainable Paper-Based Packaging
by Milad Parhizgar, Mohammad Azadfallah, Alireza Kaboorani, Akbar Mastouri and Mariaenrica Frigione
Polymers 2026, 18(2), 175; https://doi.org/10.3390/polym18020175 - 8 Jan 2026
Viewed by 174
Abstract
Driven by environmental concerns, the packaging industry is shifting toward high-performance and bio-based coating alternatives. In this research, poly(methylmethacrylate) (PMMA) and modified cellulose nanocrystal (m-CNC) were employed as reinforcing agents to develop sustainable poly (lactic acid)-based coatings for packaging applications. Various formulations, influenced [...] Read more.
Driven by environmental concerns, the packaging industry is shifting toward high-performance and bio-based coating alternatives. In this research, poly(methylmethacrylate) (PMMA) and modified cellulose nanocrystal (m-CNC) were employed as reinforcing agents to develop sustainable poly (lactic acid)-based coatings for packaging applications. Various formulations, influenced by polymer matrix blends and m-CNC loadings (1–5%), were prepared using solvent and applied as protective coating on cardboard paper substrates. The grammage of polymeric coatings (CG) on paper was also investigated using various wet film thicknesses (i.e., 150–250 μm). Accordingly, key parameters including water contact angle, thermal behavior, mechanical performances and barrier properties were systematically evaluated to assess the effectiveness of the developed nanocomposite coatings. As a result, nonylphenol ethoxylate surfactant-modified cellulose nanocrystals exhibited good dispersion and stable suspension in chloroform for one hour, improving compatibility and interaction of polymer–CNC fillers. The water vapor permeability (WVP) of PLA-coated papers was significantly reduced by blending PMMA and increasing the content of m-CNC nanofillers. Furthermore, CNC incorporation enhanced the oil resistance of PLA/PMMA-coated cardboard. Pronounced improvements in barrier properties were observed for paper substrates coated with dry coat weight or CG of ~20 g/m2 (corresponding to 250 μm wet film thickness). Coatings based on blended polymer—particularly those reinforced with nanofillers—markedly enhanced the hydrophobicity of the cardboard papers. SEM-microscopy confirmed the structural integrity and morphology of the nanocomposite coatings. Regarding mechanical properties, the upgraded nanocomposite copolymer (PLA-75%/PMMA-25%/m-CNC3%) exhibited the highest bending test and tensile strength, achieved on coated papers and free-standing polymeric films, respectively. Based on DSC analysis, the thermal characteristics of the PLA matrix were influenced to some extent by the presence of PMMA and m-CNC. Overall, PLA/PMMA blends with an optimal amount of CNC nanofillers offer promising sustainable coatings for the packaging applications. Full article
(This article belongs to the Special Issue Functional Polymeric Materials for Food Packaging Applications)
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33 pages, 405 KB  
Review
Contemporary Use of Polymers in Dentistry: A Narrative Review
by Svetla Ivanova, Zlatina Tomova, Angelina Vlahova, Iliyana L. Stoeva, Elena Vasileva, Yordanka Uzunova, Magdalina Urumova, Desislav Tomov and Atanas Chonin
Polymers 2026, 18(1), 138; https://doi.org/10.3390/polym18010138 - 2 Jan 2026
Viewed by 521
Abstract
This narrative review examines contemporary applications of polymeric materials in dentistry from 2020 to 2025, spanning prosthodontics, restorative dentistry, orthodontics, endodontics, implantology, diagnostics, and emerging technologies. We searched PubMed, Scopus, Web of Science, and Embase for peer reviewed English language articles and synthesized [...] Read more.
This narrative review examines contemporary applications of polymeric materials in dentistry from 2020 to 2025, spanning prosthodontics, restorative dentistry, orthodontics, endodontics, implantology, diagnostics, and emerging technologies. We searched PubMed, Scopus, Web of Science, and Embase for peer reviewed English language articles and synthesized evidence on polymer classes, processing routes, mechanical and chemical behavior, and clinical performance. Approximately 116 articles were included. Polymers remain central to clinical practice: poly methyl methacrylate (PMMA) is still widely used for dentures, high performance systems such as polyether ether ketone (PEEK) are expanding framework and implant-related indications, and resin composites and adhesives continue to evolve through nanofillers and bioactive formulations aimed at improved durability and reduced secondary caries. Thermoplastic polyurethane and copolyester systems drive clear aligner therapy, while polymer-based obturation materials and fiber-reinforced posts support endodontic rehabilitation. Additive manufacturing and computer aided design computer aided manufacturing (CAD CAM) enable customized prostheses and surgical guides, and sustainability trends are accelerating interest in biodegradable or recyclable dental polymers. Across domains, evidence remains heterogeneous and clinical translation depends on balancing strength, esthetics, biocompatibility, aging behavior, and workflow constraints. Full article
(This article belongs to the Special Issue Polymers Strategies in Dental Therapy)
6 pages, 727 KB  
Proceeding Paper
Influence of Carbon Nanotube Hydrodynamic Radius on Electrical Conductivity in Photoresists
by Mikhail S. Savelyev, Ekaterina P. Otsupko, Victoria V. Suchkova, Kristina D. Popovich, Pavel N. Vasilevsky, Sergey V. Selishchev and Alexander Yu. Gerasimenko
Proceedings 2025, 132(1), 4; https://doi.org/10.3390/proceedings2025132004 - 30 Dec 2025
Viewed by 108
Abstract
Tuning the electrical properties of biocompatible materials with minimal amounts of nanofiller presents a significant challenge in neuroimplant development. This study investigates the influence of single-walled carbon nanotube (SWCNT) agglomerate size on the electrical conductivity of a bioinspired biopolymer composite. The composites were [...] Read more.
Tuning the electrical properties of biocompatible materials with minimal amounts of nanofiller presents a significant challenge in neuroimplant development. This study investigates the influence of single-walled carbon nanotube (SWCNT) agglomerate size on the electrical conductivity of a bioinspired biopolymer composite. The composites were fabricated via photolithography. We analyzed the effect of ultrasonic homogenization on the size distribution of SWCNT bundles. Our results demonstrate that the degree of nanotube dispersion is critical for determining electrical conductivity. The highest conductivity was achieved with an average bundle size of 95 µm and a defect level of no more than 0.143, as measured by the ID/IG+ band ratio using Raman spectroscopy. We attribute this to the formation of an interconnected percolation network within the biopolymer matrix. These findings demonstrate a viable approach for controlling the conductive properties of bioinspired composites. Full article
(This article belongs to the Proceedings of The 2nd International Online Conference on Biomimetics)
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15 pages, 2674 KB  
Article
Morphology-Dependent Percolation and Conductive Network Formation in Polymer Nanocomposites with Multi-Shaped Nanofillers
by Chang Xu, Yixuan Zhao and Hualong Zhang
Nanomaterials 2026, 16(1), 52; https://doi.org/10.3390/nano16010052 - 30 Dec 2025
Viewed by 229
Abstract
The electrical performance of polymer nanocomposites strongly depends on the morphology of nanofillers and the structure of the resulting conductive networks. To elucidate the mechanisms governing conductive network formation in multi-morphology nanofiller systems, a ternary coarse-grained model composed of rod-, Y-, and X-shaped [...] Read more.
The electrical performance of polymer nanocomposites strongly depends on the morphology of nanofillers and the structure of the resulting conductive networks. To elucidate the mechanisms governing conductive network formation in multi-morphology nanofiller systems, a ternary coarse-grained model composed of rod-, Y-, and X-shaped nanofillers is constructed. The effects of nanofiller volume fraction (VF) and nanofiller composition ratios on percolation behavior are systematically investigated. By incorporating an efficient cKDTree-based neighbor search method, conductive networks are identified and their topological characteristics are quantified with high computational efficiency. The results demonstrate that nanofiller morphology ratios play a crucial role in controlling local structural evolution and the percolation threshold. Statistical analyses of the main cluster size (MCs) and the number of clusters (Nc) further reveal the synergistic and competitive effects among different filler morphologies. The combination of filler morphologies is shown to be a key factor in determining the percolation threshold and network topology. The multi-morphology simulation framework together with structural characterization approach proposed in this work provide theoretical guidance for the rational design of high-performance conductive polymer nanocomposites. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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12 pages, 2236 KB  
Article
Phase-Engineered Electrospun Poly(vinylidene fluoride) Nanofibers with Enhanced Piezoelectricity
by Seung Kwan Hong, Jae-Jin Lee and Suk-Won Choi
Crystals 2026, 16(1), 30; https://doi.org/10.3390/cryst16010030 - 30 Dec 2025
Viewed by 182
Abstract
Poly(vinylidene fluoride) (PVDF) nanofibers have emerged as promising materials for flexible piezoelectric sensors, yet their performance is fundamentally constrained by the limited formation and alignment of the electroactive β-phase. In this study, we report a phase-engineering strategy that integrates ionic functionalization, inorganic nanofiller [...] Read more.
Poly(vinylidene fluoride) (PVDF) nanofibers have emerged as promising materials for flexible piezoelectric sensors, yet their performance is fundamentally constrained by the limited formation and alignment of the electroactive β-phase. In this study, we report a phase-engineering strategy that integrates ionic functionalization, inorganic nanofiller incorporation, and post-fabrication corona poling to achieve enhanced crystalline ordering and electromechanical coupling in electrospun PVDF nanofibers. Tetrabutylammonium perchlorate increases solution conductivity, enabling uniform, bead-free fiber formation, while barium titanate nanoparticles act as nucleation centers that promote β-phase crystallization at the expense of the non-polar α-phase. Subsequent corona poling further aligns molecular dipoles and strengthens remnant polarization within both the PVDF matrix and embedded nanoparticles. Structural analyses confirm the synergistic evolution of crystalline phases, and piezoelectric measurements demonstrate a substantial increase in peak-to-peak output voltage under dynamic loading conditions. This combined phase-engineering approach provides a simple and scalable route to high-performance PVDF-based piezoelectric sensors and highlights the importance of coupling crystallization control with dipole alignment in designing next-generation wearable electromechanical materials. Full article
(This article belongs to the Section Materials for Energy Applications)
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15 pages, 3226 KB  
Article
Enhanced Antibacterial Properties of Citric Acid-Crosslinked PVA/Starch Films Functionalized with Silver-Loaded Sorghum Straw Biochar
by Yue Wang, Jiayao Gao, Cuiluan Ma and Yucai He
C 2025, 11(4), 94; https://doi.org/10.3390/c11040094 - 16 Dec 2025
Viewed by 549
Abstract
In this work, a novel polyvinyl alcohol/starch (PVA/St)-based composite film was fabricated by integrating citric acid (CA) and silver-loaded biochar (C-Ag) nanofillers to enhance antibacterial functionality. Sorghum straw-derived biochar was loaded with silver nanoparticles (AgNPs) through a green synthesis route using Peucedanum praeruptorum [...] Read more.
In this work, a novel polyvinyl alcohol/starch (PVA/St)-based composite film was fabricated by integrating citric acid (CA) and silver-loaded biochar (C-Ag) nanofillers to enhance antibacterial functionality. Sorghum straw-derived biochar was loaded with silver nanoparticles (AgNPs) through a green synthesis route using Peucedanum praeruptorum Dunn extract. The successful crosslinking by CA and the uniform incorporation of AgNPs were confirmed by FTIR, XRD, and SEM. Notably, the optimized composite film containing 1.5 g/L C-Ag exhibited strong broad-spectrum antibacterial activity, with inhibition zones of 28 mm against E. coli, 29 mm against S. aureus, and 26 mm against P. aeruginosa, respectively. The high efficacy is attributed to the synergistic effect between the sustained release of Ag+ and the CA-induced acidic microenvironment. This work provides a green and high-performance antibacterial material to address the potential microbe contamination. Full article
(This article belongs to the Section Carbon Materials and Carbon Allotropes)
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19 pages, 10305 KB  
Article
Graphene Nanofiller Type Matters: Comparative Analysis of Static and Fatigue Delamination Resistance in Modified Carbon Fiber Composites
by Konstantina Zafeiropoulou, Christina Kostagiannakopoulou, George Sotiriadis and Vassilis Kostopoulos
Polymers 2025, 17(24), 3299; https://doi.org/10.3390/polym17243299 - 12 Dec 2025
Viewed by 367
Abstract
Delamination remains a critical failure mode in carbon fiber-reinforced polymer (CFRP) composites, particularly under cyclic loading in aerospace and automotive applications. This study explores whether nanoscale reinforcement with graphene-based materials can enhance delamination resistance and identifies the most effective nanofiller type. Two distinct [...] Read more.
Delamination remains a critical failure mode in carbon fiber-reinforced polymer (CFRP) composites, particularly under cyclic loading in aerospace and automotive applications. This study explores whether nanoscale reinforcement with graphene-based materials can enhance delamination resistance and identifies the most effective nanofiller type. Two distinct graphene nanospecies—reduced graphene oxide (rGO) and carboxyl-functionalized graphene nanoplatelets (HDPlas)—were incorporated at 0.5 wt% into CFRP laminates and tested under static and fatigue mode I loading using double cantilever beam (DCB) tests. Both nanofillers enhanced interlaminar fracture toughness compared to the neat composite: rGO improved the energy release rate by 36%, while HDPlas achieved a remarkable 67% enhancement. Fatigue testing showed even stronger effects, with the fatigue threshold energy release rate rising by 24% for rGO and 67% for HDPlas, leading to a fivefold increase in fatigue life for HDPlas-modified laminates. A compliance calibration method enabled continuous monitoring of crack growth over one million cycles. Fractography analysis using scanning electron microscopy revealed that both nanofillers activated crack bifurcation, enhancing energy dissipation. However, the HDPlas system further exhibited extensive nanoparticle pull-out, creating a more tortuous crack path and superior resistance to crack initiation and growth under cyclic loading. Full article
(This article belongs to the Special Issue Advances in Fatigue and Fracture of Fiber-Reinforced Polymers)
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20 pages, 2110 KB  
Review
XLPE and Beyond: A Review of Recent Progress in Polymer Nanocomposites for Dielectric Insulation in High-Voltage Cables
by Alexander A. Yurov, Ivan N. Zubkov, Alexey V. Lukonin, Oleg Y. Kaun, Alexander E. Bogachev and Victor A. Klushin
Materials 2025, 18(24), 5553; https://doi.org/10.3390/ma18245553 - 10 Dec 2025
Viewed by 738
Abstract
Crosslinked polyethylene (XLPE) has been the cornerstone material in the power industry for insulating high-voltage cables due to its exceptional properties, including reduced dielectric loss, high dielectric constant and thermal conductivity, and excellent resistance to electrical stress. In the current study, in order [...] Read more.
Crosslinked polyethylene (XLPE) has been the cornerstone material in the power industry for insulating high-voltage cables due to its exceptional properties, including reduced dielectric loss, high dielectric constant and thermal conductivity, and excellent resistance to electrical stress. In the current study, in order to further enhance the electrical and mechanical properties of XLPE’s various types of nanofillers such as metal oxides, boron nitride nanosheets of nanosilica and graphene oxide are incorporated into the XLPE matrix. These nanoparticles promote the occurrence of numerous trap sites, even at modest concentrations, due to their extensive interfacial regions, which affect crucial characteristics including breakdown voltage strength, electrical tree growth, structural defects, space charge accumulation, and thermal aging. The present review summarizes the effects of nanoparticles on the dielectric performance of XLPE. At the same time, the current advancements in the development of a new generation of recyclable insulation materials are briefly discussed. Full article
(This article belongs to the Section Energy Materials)
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24 pages, 6846 KB  
Article
Comparative Role of rGO, AgNWs, and rGO–AgNWs Hybrid Structure in the EMI Shielding Performance of Polyaniline/PCL-Based Flexible Films
by Brankica Gajić, Marija Radoičić, Muhammad Yasir, Warda Saeed, Silvester Bolka, Blaž Nardin, Jelena Potočnik, Gordana Ćirić-Marjanović, Zoran Šaponjić and Svetlana Jovanović
Molecules 2025, 30(24), 4693; https://doi.org/10.3390/molecules30244693 - 8 Dec 2025
Viewed by 461
Abstract
The present study explores the comparative influence of reduced graphene oxide (rGO), silver nanowires (AgNWs), and their hybrid rGO–AgNWs on the electromagnetic interference (EMI) shielding performance of polyaniline (PANI)-based flexible films prepared using a polycaprolactone (PCL) matrix. The nanocomposites were synthesized through in [...] Read more.
The present study explores the comparative influence of reduced graphene oxide (rGO), silver nanowires (AgNWs), and their hybrid rGO–AgNWs on the electromagnetic interference (EMI) shielding performance of polyaniline (PANI)-based flexible films prepared using a polycaprolactone (PCL) matrix. The nanocomposites were synthesized through in situ oxidative polymerization of aniline in the presence of individual or hybrid fillers, followed by their dispersion in the PCL matrix and casting of the corresponding films. Morphological and structural characterization (SEM, Raman, and FTIR spectroscopy) confirmed a uniform PANI coating on both rGO sheets and AgNWs, forming hierarchical 3D conductive networks. Thermal (TGA) and thermomechanical (TMA) analyses revealed enhanced thermal stability and stiffness across all composite systems, driven by strong interfacial interactions and restricted polymer chain mobility. Tmax increased from 437.9 °C for neat PCL to 487.9 °C for PANI/PCL, 480.6 °C for PANI/rGO/PCL, 499.4 °C for PANI/AgNWs/PCL and 495.0 °C for the hybrid PANI/rGO–AgNWs/PCL film. The gradual decrease in contact angle following the order PANI/AgNWs/PCL < PANI/rGO–AgNWs/PCL < PANI/rGO/PCL < PANI/PCL < PCL clearly indicates a systematic increase in surface polarity and surface energy with the incorporation of conductive nanofillers. Electrical conductivity reached 60.8 S cm−1 for PANI/rGO/PCL, gradually decreasing to 27.4 S cm−1 for PANI/AgNWs/PCL and 22.1 S cm−1 for the quaternary hybrid film. The EMI shielding effectiveness (SET) measurements in the X-band (8–12 GHz) demonstrated that the PANI/rGO/PCL film exhibited the highest attenuation (~7.2 dB). In contrast, the incorporation of AgNWs partially disrupted the conductive network, reducing SE to ~5–6 dB. The findings highlight the distinct and synergistic roles of 1D and 2D fillers in modulating the electrical, thermal, and mechanical properties of biodegradable polymer films, offering a sustainable route toward lightweight, flexible EMI shielding materials. Full article
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19 pages, 4542 KB  
Article
Synergetic Effect of Fullerene and Fullerenol/Carbon Nanotubes in Cellulose-Based Composites for Electromechanical and Thermoresistive Applications
by Ane Martín-Ayerdi, Timur Tropin, Nikola Peřinka, José Luis Vilas-Vilela, Pedro Costa, Vasil M. Garamus, Dmytro Soloviov, Viktor Petrenko and Senentxu Lanceros-Méndez
Polymers 2025, 17(24), 3259; https://doi.org/10.3390/polym17243259 - 7 Dec 2025
Viewed by 537
Abstract
A water-soluble hydroxypropyl cellulose (HPC) polymer matrix has been filled with different weight percentages (wt.%) of multiwalled carbon nanotubes (MWCNTs), fullerenes C60, fullerenols C60(OH)24, and their combinations. We study the potential of the 0D nanoparticles for improving electrical [...] Read more.
A water-soluble hydroxypropyl cellulose (HPC) polymer matrix has been filled with different weight percentages (wt.%) of multiwalled carbon nanotubes (MWCNTs), fullerenes C60, fullerenols C60(OH)24, and their combinations. We study the potential of the 0D nanoparticles for improving electrical properties of the conductive MWCNT network in a biocompatible matrix. Physicochemical effects of fillers content, both individually and in combinations (MWCNTs/C60 and MWCNTs/C60(OH)24), for these composite systems, have been investigated. The performed SAXS analysis shows improved nanofiller dispersion for films with two fillers. The electrical percolation threshold (Pc) in MWCNTs composites occurs at ≈1.0 wt.%. A synergistic effect for binary filler composites on the electrical conductivity has been evaluated by keeping a constant amount of 0.5 wt.% MWCNTs (σ ≈ 3 × 10−9 S·m−1) and increasing the amount of C60 or C60(OH)24. A large increase in the electrical conductivity is obtained for the bifiller composites with 0.5 wt.% MWCNTs and 1.5 wt.% of C60(OH)24, reaching σ ≈ 0.008 S·m−1. Further, the sensing properties of 4.0/1.0 MWCNT/C60 nanocomposites were demonstrated by measuring both piezoresistive (PR) and thermoresistive (TR) responses. The combination of semiconductive fullerene/fullerenols combined with MWCNTs allows obtaining more homogeneous composites in comparison to single MWCNTs composites and also gives possibilities for tuning the electrical conductivity of the system. Overall, it is demonstrated that the use of bifillers with a water soluble biopolymeric matrix allows the development of eco-friendly high-performance electroactive materials for sustainable digitalization. Full article
(This article belongs to the Special Issue Conductive and Magnetic Properties of Polymer Nanocomposites)
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