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Keywords = microwave heating

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17 pages, 52988 KB  
Article
A Novel Energy-Selective Surface Endowed with High Shielding Effectiveness by Using a Shape Memory Alloy
by Zongze Li, Hang Yuan, Wenxing Li, Danilo Brizi and Agostino Monorchio
Technologies 2026, 14(4), 242; https://doi.org/10.3390/technologies14040242 - 21 Apr 2026
Abstract
In this paper, a novel high-shielding-effectiveness energy-selective surface (HSE–ESS) is proposed. In previous solutions regarding energy-selective surfaces (ESSs) presented in the literature, PIN diodes are usually employed as nonlinear transmission components; however, these diodes may be burnt by powerful high-power microwave (HPM) beams, [...] Read more.
In this paper, a novel high-shielding-effectiveness energy-selective surface (HSE–ESS) is proposed. In previous solutions regarding energy-selective surfaces (ESSs) presented in the literature, PIN diodes are usually employed as nonlinear transmission components; however, these diodes may be burnt by powerful high-power microwave (HPM) beams, causing ESSs to lose their shielding effectiveness (SE). To date, no studies have focused on maintaining the SE performance of ESSs after PIN diode failure. To address these limitations, we introduce shape memory alloys (SMAs) into ESS design. The consequences of PIN diode failure are offset by the physical deformation of SMA components caused by high-amplitude-current heating. This characteristic, featuring 30 dB SE, can be defined as high shielding effectiveness (HSE). After completing the design and performing accurate numerical simulations, we fabricated a prototype using PCB technology and characterized it in an anechoic environment, verifying the overall method. In particular, the SMA components proved to be an effective medium for guaranteeing electrical continuity under thermal stress conditions, thus paving the way for their extended adoption in ESSs by substituting or acting as a back-up for PIN diodes. Overall, this approach enhances the reliability and SE of ESSs by adding SMA components. Full article
(This article belongs to the Section Information and Communication Technologies)
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31 pages, 24345 KB  
Article
Geometry-Aware Neural Network for Generalized Temperature Prediction in Microwave Heating of PET Preforms
by Ahmad Alsheikh and Andreas Fischer
J. Manuf. Mater. Process. 2026, 10(4), 138; https://doi.org/10.3390/jmmp10040138 - 19 Apr 2026
Viewed by 93
Abstract
Accurate temperature prediction is essential for optimizing the microwave preheating of PET preforms prior to blow molding. A key challenge in this context is the strong dependence of electromagnetic field distributions and thermal responses on preform geometry, which varies substantially across product lines. [...] Read more.
Accurate temperature prediction is essential for optimizing the microwave preheating of PET preforms prior to blow molding. A key challenge in this context is the strong dependence of electromagnetic field distributions and thermal responses on preform geometry, which varies substantially across product lines. Conventional neural network models trained on specific geometric configurations typically fail to generalize to unseen preform designs, requiring costly retraining for each new geometry. This work proposes a unified geometry-aware deep learning framework that predicts spatial temperature distributions across multiple preform designs using a single neural network model. The approach reformulates temperature prediction as a coordinate-level regression task conditioned on spatial location, geometric descriptors, process parameters, and structural region labels. A domain-bounded training strategy based on extreme feasible preform geometries is introduced, ensuring that predictions for intermediate designs remain within the interpolation regime of the network. The framework is evaluated on six distinct preform geometries, demonstrating that a single model can generalize reliably to new, unseen preform designs when their geometric parameters fall within the bounds of the training data. This is achieved through a domain-bounded training strategy that constructs datasets from the extreme feasible geometries, thereby converting the prediction of any intermediate design into an interpolation task. Since neural networks are inherently limited in their ability to extrapolate beyond the training domain, this formulation is essential for ensuring stable and accurate predictions across the full range of industrially relevant preform configurations. The proposed methodology provides a foundation for geometry-informed surrogate modeling in thermal process control and can be extended to other manufacturing systems characterized by strong geometric variability. Full article
32 pages, 18305 KB  
Review
Advances in Thermochemical/Catalytic Conversion Technologies for Co-Processing of Biomass and Municipal Solid Wastes
by Yujian Wu, Wenwen Liu, Linhong Xie, Leihe Cai, Haowei Li, Shengxian Xian, Zheng Liang, Qing Xu and Chunbao Xu
Catalysts 2026, 16(4), 366; https://doi.org/10.3390/catal16040366 - 18 Apr 2026
Viewed by 270
Abstract
Thermochemical/catalytic co-processing of biomass and solid wastes is a promising route for waste valorization, low-carbon energy recovery, and the co-production of fuels, chemicals, and carbon materials. Conventional pathways, including pyrolysis, gasification, liquefaction, and carbonization, provide the basic framework for mixed-feed conversion. Emerging routes, [...] Read more.
Thermochemical/catalytic co-processing of biomass and solid wastes is a promising route for waste valorization, low-carbon energy recovery, and the co-production of fuels, chemicals, and carbon materials. Conventional pathways, including pyrolysis, gasification, liquefaction, and carbonization, provide the basic framework for mixed-feed conversion. Emerging routes, such as flash Joule heating, microwave-assisted conversion, plasma processing, supercritical water treatment, solar-driven systems, and machine-learning-assisted optimization, further expand opportunities for process intensification and selective upgrading. Owing to feedstock complementarity, including hydrogen donation from plastics, catalytic effects of ash minerals, and interactions among reactive intermediates, co-processing can enhance deoxygenation, hydrogen generation, aromatization, and carbon utilization. Major challenges remain, however, including feedstock heterogeneity, reactor scale-up, catalyst stability, and the limited transferability of laboratory-scale synergy to realistic waste streams. Future progress should therefore focus on continuous validation, mechanistic clarification, and integrated techno-economic, life-cycle, and data-driven assessments. Full article
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33 pages, 1232 KB  
Review
Closing the Loop in Plant-Based Food Systems: Polyphenol Recovery from Agro-Food Chain By-Products
by Andor Paul, Maria Simona Chiș, Adriana Păucean, Anca Corina Fărcas, Purificacion Garcia-Segovia, Monica Negrea, Daniela Voica, Simona Nicoleta Oros and Maria Beatriz Prior Pinto Oliveira
Agriculture 2026, 16(8), 899; https://doi.org/10.3390/agriculture16080899 - 18 Apr 2026
Viewed by 256
Abstract
The exponential growth of the fruit-processing industry generates significant quantities of organic by-products, such as peels, seeds, and pomace, which represent a rich but underutilized source of bioactive polyphenols. Valorizing these residues is critical for the transition toward a circular bioeconomy, yet conventional [...] Read more.
The exponential growth of the fruit-processing industry generates significant quantities of organic by-products, such as peels, seeds, and pomace, which represent a rich but underutilized source of bioactive polyphenols. Valorizing these residues is critical for the transition toward a circular bioeconomy, yet conventional extraction methods remain solvent-intensive and kinetically inefficient. This review provides a comprehensive analysis of emerging green extraction technologies, specifically Ultrasound-Assisted (UAE), Microwave-Assisted (MAE), Enzyme-Assisted (EAE), Pressurized Liquid (PLE), and Supercritical Fluid Extraction (SFE), and Pulsed Electric Field (PEF), applied to key industrial matrices including apple, citrus, grape, olive, and coffee. Comparative data demonstrate that intensification technologies significantly outperform conventional maceration, with UAE and MAE reducing processing times by up to 90% while enhancing polyphenol yields by 20–55% through mechanisms such as acoustic cavitation and dipole rotation. Furthermore, high-pressure methods exhibit tunable selectivity, enabling the specific recovery of heat-sensitive anthocyanins and bound phenolics without the use of toxic organic solvents. The study concludes that the future of industrial valorization lies in the adoption of hybrid technologies and sequential biorefinery strategies to achieve high-purity isolates with minimal environmental impact. Full article
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26 pages, 1118 KB  
Review
Application of Microwave Technology in Resource Utilization of Retired New Energy Devices: A Review
by Feng Mao, Xiqiang Zhao and Ping Zhou
Energies 2026, 19(8), 1919; https://doi.org/10.3390/en19081919 - 15 Apr 2026
Viewed by 217
Abstract
In recent years, the market scale of new energy sources has progressively expanded, with a significant volume of new energy components (such as photovoltaic panels, wind turbine blades, and lithium batteries) entering their end-of-life phase. Disposal through mechanical shredding and landfill alone not [...] Read more.
In recent years, the market scale of new energy sources has progressively expanded, with a significant volume of new energy components (such as photovoltaic panels, wind turbine blades, and lithium batteries) entering their end-of-life phase. Disposal through mechanical shredding and landfill alone not only constitutes a waste of resources but also imposes substantial environmental pressures. Consequently, the efficient and environmentally sound recycling of end-of-life new energy components has become pivotal to the sustainable development of the new energy industry. Microwave heating technology, with its unique advantages including selective heating and rapid temperature rise rates, offers a highly promising solution for the resource recovery of end-of-life new energy components. This paper reviews research progress in applying microwave technology to the recycling of photovoltaic modules, wind turbine blades, and lithium batteries. It first elucidates the mechanisms governing microwave–material interactions, focusing on the influence of microwave power, processing time, and additives. Finally, it examines the challenges facing the large-scale application of microwave technology in recycling end-of-life renewable energy components, identifies current research limitations, and outlines future prospects for development towards greater efficiency and lower carbon footprints. Full article
17 pages, 2535 KB  
Article
Analytical Identification and Quantification of Phosphogypsum in Epoxy Resin Composites
by Jiangqin Wang, Xuehang Chen, Jiangang Zhang, Wanliang Yang and Tianxiang Li
Inorganics 2026, 14(4), 113; https://doi.org/10.3390/inorganics14040113 - 14 Apr 2026
Viewed by 161
Abstract
Accurate quantification of phosphogypsum (PG) filler in epoxy composites is essential for quality control and performance optimization. Conventional separation by muffle furnace calcination suffers from slow epoxy decomposition and risks thermal degradation of CaSO4, leading to inaccurate PG quantification. This study [...] Read more.
Accurate quantification of phosphogypsum (PG) filler in epoxy composites is essential for quality control and performance optimization. Conventional separation by muffle furnace calcination suffers from slow epoxy decomposition and risks thermal degradation of CaSO4, leading to inaccurate PG quantification. This study introduces a microwave-assisted separation method that leverages molecular vibration heating to achieve faster heating rates and more uniform temperature distribution, enabling complete epoxy removal while minimizing CaSO4 decomposition. Comprehensive characterization (X-ray diffraction, XRD; Fourier transform infrared spectroscopy, FT-IR; scanning electron microscopy-energy dispersive spectroscopy, SEM-EDS) confirms the structural integrity of the isolated PG filler. Among five quantification methods evaluated, inductively coupled plasma optical emission spectrometry (ICP-OES) based on sulfur content provides the highest accuracy (spike recovery: 91–99.8%, relative standard deviation, RSD ≤ 4.2%), while gravimetry suffices for single-filler systems. This work establishes a reliable analytical framework for PG characterization in epoxy composites, supporting quality control and resource valorization. Full article
(This article belongs to the Special Issue Multifunctional Composites and Hybrid Materials)
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27 pages, 5980 KB  
Article
Electrotechnologies for Defossilisation of Industrial Thermal and Manufacturing Processes
by Michele Forzan, Egbert Baake and Koen Van Reusel
Energies 2026, 19(8), 1888; https://doi.org/10.3390/en19081888 - 13 Apr 2026
Viewed by 397
Abstract
Industrial production still relies heavily on thermal processes that predominantly use fossil fuels for energy. This has significant consequences for primary energy use and greenhouse gas emissions. Meanwhile, rapid advances in electrotechnologies—defined as processes that use electrical energy to transform materials through internal [...] Read more.
Industrial production still relies heavily on thermal processes that predominantly use fossil fuels for energy. This has significant consequences for primary energy use and greenhouse gas emissions. Meanwhile, rapid advances in electrotechnologies—defined as processes that use electrical energy to transform materials through internal heat dissipation (inductive, conductive, or dielectric/microwave) or heat transfer via resistance and infrared systems—are paving the way for a transition to a non-fossil fuel-based energy supply across a wide range of temperatures and power densities. However, replacing fuel with electricity is not simply a case of making a straightforward substitution; the feasibility of this change is determined by process requirements, constraints on installation space and grid connection, the reliability and volatility of the electricity supply, and economics. This paper therefore proposes a simple, decision-oriented methodology to assess the feasibility of defossilisation from energetic and economic perspectives. The methodology centres on a “substitution coefficient” that compares the amount of fossil energy substituted by a given amount of electrical energy and benchmarks this against the primary energy intensity of electricity generation. The methodology is demonstrated using case studies from energy-intensive sectors such as cement production (using resistance and microwave methods), steel strip processing (with inductive boosting combined with resistive holding) and metal melting for cast iron and aluminium. The case studies show under which conditions electrification can be implemented as a drop-in substitute, a hybrid booster or an enabler of new production models. The results indicate where electrotechnologies can deliver primary energy savings and CO2 reductions today and outline the conditions under which their advantages will increase as power systems become more decarbonised. Full article
(This article belongs to the Special Issue Progress in Electromagnetic Analysis and Modeling of Heating Systems)
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13 pages, 919 KB  
Article
Inactivation of Weedy Rice Using 915 MHz Microwaves with Soil Physicochemical Property and Microbiome Retention
by Kaushik Luthra, Devisree Chukkapalli, Bindu Regonda, Chris Isbell, Akshita Mishra and Griffiths Atungulu
AgriEngineering 2026, 8(4), 140; https://doi.org/10.3390/agriengineering8040140 - 5 Apr 2026
Viewed by 268
Abstract
There is a growing demand for alternative low cost and sustainable weed management technology suitable for aerobic and organic farming. This study evaluates 915 MHz microwave heating as a potential non-chemical approach for managing weedy rice while assessing its impact on soil physicochemical [...] Read more.
There is a growing demand for alternative low cost and sustainable weed management technology suitable for aerobic and organic farming. This study evaluates 915 MHz microwave heating as a potential non-chemical approach for managing weedy rice while assessing its impact on soil physicochemical properties and selected microbial groups. Microwave power levels of 10, 20, and 30 kW were applied to soil at depths of 2.5, 8.9, and 15.2 cm under controlled laboratory conditions. Weed emergence was quantified using the total germinability index (TGI), and soil physicochemical and microbial responses were analyzed in separate experiments. TGI decreased significantly with increasing microwave power and decreasing soil depth, ranging from 0.84 (10 kW at 15.2 cm) to 0 (20 kW at 2.5 cm and 30 kW at 8.9 cm). For 8.9 cm soil depth, energy levels between 176 and 265 kJ/kg resulted in 80–100% emergence suppression, while treatment of 15.2 cm soil at 30 kW for 30 s (188 kJ/kg) reduced TGI by approximately 80% and germination by 64% relative to control. Soil physicochemical properties showed minimal changes, with values remaining within agronomically acceptable ranges. Total bacterial abundance was not significantly affected, whereas ammonia-oxidizing archaea and bacteria were reduced following treatment. These results indicate that microwave heating can effectively suppress weedy rice emergence under controlled conditions, primarily through thermal effects. However, TGI reflects emergence suppression and does not distinguish underlying mechanisms such as lethality, injury, or dormancy. Additionally, limitations including low replication, lack of depth-matched controls, and limited spatial temperature measurements should be considered. Further field-scale studies are needed to validate performance, optimize energy requirements, and assess long-term soil impacts. Full article
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18 pages, 15477 KB  
Article
Personalized Simulation Modeling of Overlapping Microwave Ablation for Large Tumors
by Qi Wang, Shuicai Wu, Luyu Li, Xinnan Xue, Honghai Zhang, Weiwei Wu and Hongjian Gao
Bioengineering 2026, 13(4), 421; https://doi.org/10.3390/bioengineering13040421 - 2 Apr 2026
Viewed by 433
Abstract
This paper evaluates the advantages of overlapping microwave ablation (OMWA) for the personalized treatment of large tumors, providing quantitative and technical references for conformal tumor eradication. A three-dimensional numerical model coupled with electromagnetic fields and Pennes’ biological heat transfer equation was constructed, comprehensively [...] Read more.
This paper evaluates the advantages of overlapping microwave ablation (OMWA) for the personalized treatment of large tumors, providing quantitative and technical references for conformal tumor eradication. A three-dimensional numerical model coupled with electromagnetic fields and Pennes’ biological heat transfer equation was constructed, comprehensively considering the nonlinear behavior of tissue electrical and thermal parameters with temperature changes. A simulation model was developed to predict temperature distribution and the formation of the coagulation zone under single-needle multiple-point and multiple-needle multiple-point OMWA strategies. The LiTS2017 public dataset of liver tumor cases and real clinical cases was selected for verification. The results showed that OMWA could achieve faster thermal accumulation, higher central temperature, and more conformal tumor coverage. Compared with the single-needle strategy, OMWA significantly reduces thermal damage to surrounding healthy tissues while achieving complete tumor coverage. Therefore, OMWA is more efficient and safer than the single-needle strategy in the personalized treatment of large tumors and can provide important references for clinical preoperative planning and parameter optimization. Full article
(This article belongs to the Section Biomedical Engineering and Biomaterials)
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25 pages, 1769 KB  
Review
The U.S. Parboiled Rice Production: Processing Innovations, Market Trends, and Circular Economy Pathways
by Kaushik Luthra, Abhay Markande, Josiah Ojeniran, Griffiths Atungulu and Kuldeep Yadav
AgriEngineering 2026, 8(4), 136; https://doi.org/10.3390/agriengineering8040136 - 2 Apr 2026
Viewed by 532
Abstract
Parboiling enhances the nutritional, structural, and economic value of rice, yet its adoption in the United States remains limited despite rising domestic and export demand. This review summarizes key stages of the parboiling process and their effects on milling yield, grain integrity, nutrient [...] Read more.
Parboiling enhances the nutritional, structural, and economic value of rice, yet its adoption in the United States remains limited despite rising domestic and export demand. This review summarizes key stages of the parboiling process and their effects on milling yield, grain integrity, nutrient retention, and glycemic response. It outlines major industry challenges, including high energy and water use, uneven heating and drying, handling of defective kernels, limited automation in smaller mills, labor shortages, and emerging climate-related risks. Advances such as vacuum soaking, infrared and microwave-assisted drying, smart sensors, and AI-driven control systems show strong potential to improve efficiency and product quality. Circular-economy strategies, including biomass energy recovery, water reuse, and by-product valorization, offer additional sustainability gains. Continued research, modernization, and policy support are critical to strengthen competitiveness and positioning of the U.S. parboiled rice sector for a more resilient and sustainable future. Full article
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17 pages, 8177 KB  
Article
Manufacturing and Physicochemical Characterization of {Pt, Ir}/CeRuO2 Solid Solutions Tested in CO Oxidation
by Ricardo Rangel, Edson E. González-A, Jaime Espino, Javier Lara-Romero, Armando Ramos-Corona, Juan J. Alvarado-Gil, Dainet Berman-Mendoza and Antonio Ramos-Carrazco
Powders 2026, 5(2), 13; https://doi.org/10.3390/powders5020013 - 2 Apr 2026
Viewed by 221
Abstract
Nanoparticle powders of a Ce1−xRuxO2 mixed oxide (3.0% w/w), were synthesized to be used as catalytic supports, on which Pt and Ir nanoparticles were deposited as the active phase. The catalytic supports were prepared through [...] Read more.
Nanoparticle powders of a Ce1−xRuxO2 mixed oxide (3.0% w/w), were synthesized to be used as catalytic supports, on which Pt and Ir nanoparticles were deposited as the active phase. The catalytic supports were prepared through a route involving microwave heating, while the Pt or Ir nanoparticles were incorporated via the wet incipient method. The {Pt, Ir/Ce1−xRuxO2} catalytic systems were successfully tested as catalysts for low-temperature CO oxidation. To provide adequate support to our results, the compounds were characterized by SEM, EDS, XRD, DRS-UV-vis, and XPS techniques. In addition, BET isotherms were carried out to determine specific surface area features. The CO oxidation evolution was tested in the range of 25–350 °C. Both Pt and Ir supported Ce1−xRuxO2 catalysts that remarkably improved the CO oxidation, reaching and sustaining 100% conversion from 125 °C onwards. Remarkably, the mixed oxide support, by itself, showed outstanding performance, achieving 100% conversion to CO2, at a temperature of 225 °C. Full article
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12 pages, 1091 KB  
Article
Accelerated Cobalt-Catalyzed N-Methylation via Microwave-Induced Rapid Formation of Active Species Using Methanol and Methanol-d4
by Miki Takizawa, Takahiro Yamane, Akinobu Matsumoto, Takashi Miyazawa and Satoshi Horikoshi
Molecules 2026, 31(7), 1068; https://doi.org/10.3390/molecules31071068 - 24 Mar 2026
Viewed by 355
Abstract
The development of sustainable and environmentally benign N-methylation methodologies is essential for enhancing sustainable synthetic practice in pharmaceutical manufacturing. In this study, we demonstrate that microwave heating (MWH) markedly enhanced the efficiency of cobalt-catalyzed N-methylation using methanol or methanol-d4 [...] Read more.
The development of sustainable and environmentally benign N-methylation methodologies is essential for enhancing sustainable synthetic practice in pharmaceutical manufacturing. In this study, we demonstrate that microwave heating (MWH) markedly enhanced the efficiency of cobalt-catalyzed N-methylation using methanol or methanol-d4 as green C1 sources. Compared with conventional heating (CH), MWH enabled highly efficient syntheses of key pharmaceutical intermediates—including 6-dimethylamino-1-hexanol, imipramine hydrochloride, and butenafine hydrochloride—under milder conditions and shorter reaction times and without generating hazardous halogen-containing waste. UV–vis spectroscopic analysis revealed that MWH accelerated the transformation of Co(acac)2 into catalytically active Co species by approximately four-fold, providing a mechanistic basis for the enhanced reactivity. We hypothesized that this effect was caused by the selective microwave heating of the catalyst, which in turn promoted the rapid generation of catalytically active species. Notably, MWH also significantly improved the N-trideuteromethylation of amines using methanol-d4, achieving a 95% yield for imipramine-d3 hydrochloride versus 32% under CH. Molecular dynamics simulations indicated that methanol-d4 exhibited slower dipole relaxation and enhanced cluster fragmentation under microwave fields, improving catalyst–substrate contact, while kinetic isotope effects stabilized reactive intermediates. These synergistic effects account for the pronounced microwave promotion observed in deuterated systems. Overall, the combination of MWH and cobalt catalysis offers an energy-efficient, waste-minimizing, and environmentally benign strategy for the scalable synthesis of both methylated and deuterated amines. Full article
(This article belongs to the Special Issue Microwave-Assisted Synthesis and Extraction in Green Chemistry)
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16 pages, 1597 KB  
Review
Percutaneous Transhepatic Endobiliary Microwave Ablation Before Stenting for Malignant Obstructive Jaundice: Evidence Synthesis and Preliminary Technical Experience
by Adam Hatzidakis, Nikolas Matthaiou, Leonidas Kougias, Georgios Papadopoulos, Alexandros Mekras, Dimitrios Tsavdaris, Eleni Karlafti and Daniel Paramythiotis
Medicina 2026, 62(4), 611; https://doi.org/10.3390/medicina62040611 - 24 Mar 2026
Viewed by 227
Abstract
Malignant biliary obstruction is commonly treated with biliary stenting either endoscopically or percutaneously; however, tumor ingrowth might occlude the stent, often leading to recurrent jaundice and repeat interventions. Endobiliary microwave ablation (MWA) is an emerging adjunct intended to devitalize intraductal tumors and potentially [...] Read more.
Malignant biliary obstruction is commonly treated with biliary stenting either endoscopically or percutaneously; however, tumor ingrowth might occlude the stent, often leading to recurrent jaundice and repeat interventions. Endobiliary microwave ablation (MWA) is an emerging adjunct intended to devitalize intraductal tumors and potentially prolong stent patency. This review assesses the state of the art of endobiliary ablation for malignant biliary obstruction, focusing on the technique and safety of percutaneous procedures, as well as patient outcomes. It also discusses the use of flexible endobiliary MWA for hilar cholangiocarcinoma. The review covers ablation methods such as radiofrequency and MWA, which can be performed endoscopically or percutaneously. Research indicates that endobiliary thermal ablation is technically feasible and can be safely combined with stenting. Some studies suggest it may prolong stent patency and decrease the necessity for repeat procedures compared with stenting alone. Percutaneous techniques may be particularly helpful in complex hilar cases, allowing accurate energy delivery, protection of secondary bile ducts, and tailored stent placement. New microwave systems can heat tissue more deeply and evenly than radiofrequency ablation, which may improve local tumor control. Endobiliary thermal ablation appears to be a useful supplement to stenting, especially for patients with unresectable hilar cholangiocarcinoma. Flexible percutaneous MWA probes could make this treatment more widely available. Still, more high-quality studies are needed to find optimal ablation settings, identify which patients benefit most, and compare this method with standard stenting. Full article
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15 pages, 9178 KB  
Article
A Microwave-Assisted, Rapidly Self-Healing, FFF-Printed TPU and Its Application in Supercritical Foaming
by Shaoyun Chen, Rui Wang, Longhui Zheng, Jianhong Gao, Cuifang Cai, Zixiang Weng, Xiaoying Liu, Bo Qu, Jianlei Wang and Dongxian Zhuo
Nanomaterials 2026, 16(6), 384; https://doi.org/10.3390/nano16060384 - 23 Mar 2026
Viewed by 415
Abstract
To mitigate the interlayer defects and weak interfacial adhesion inherent in FFF-printed parts, thereby facilitating subsequent supercritical foaming applications, a microwave-assisted interlayer healing strategy is developed for FFF-printed, supercritical CO2-foamed thermoplastic polyurethane (TPU) by incorporating aminated helical multi-walled carbon nanotubes (AS-MWCNTs). [...] Read more.
To mitigate the interlayer defects and weak interfacial adhesion inherent in FFF-printed parts, thereby facilitating subsequent supercritical foaming applications, a microwave-assisted interlayer healing strategy is developed for FFF-printed, supercritical CO2-foamed thermoplastic polyurethane (TPU) by incorporating aminated helical multi-walled carbon nanotubes (AS-MWCNTs). Owing to their unique helical morphology, AS-MWCNTs exhibit enhanced microwave absorption and localized heating capability, enabling selective thermal activation at interlayer regions within the foamed architecture. Microwave irradiation induces localized softening of the TPU matrix and promotes polymer chain mobility and interdiffusion across layer interfaces, while preserving the cellular morphology and bulk foamed structure. By optimizing AS-MWCNT loading, substantial improvements in interlayer bonding strength, energy absorption, and overall mechanical performance are achieved. This work provides an effective strategy to restore interlayer integrity in supercritical CO2-foamed, additive manufactured elastomers and offers insights into the design of microwave-responsive, self-healing cellular materials. Full article
(This article belongs to the Section Nanofabrication and Nanomanufacturing)
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16 pages, 4402 KB  
Article
Dielectric Properties and Heating Rates of Frozen Chicken Breast During Thawing: A Comparison Between Radio Frequency and Microwave Treatments
by Teng Cheng, Jianhang Hu, Xiyao Zhang, Xiangyu Guan, Wenhao Sun, Xuelin Jiao, Feixue Yang, Huijia Li, Xinyu Tang, Bei Liu, Xue Wu, Fengping Bai and Xiaolong Ji
Appl. Sci. 2026, 16(6), 3011; https://doi.org/10.3390/app16063011 - 20 Mar 2026
Viewed by 283
Abstract
To support the development and computer simulation of radio frequency (RF) and microwave (MW) thawing processes, this study characterized the dielectric properties and penetration depth of chicken breast across a frequency range of 10–3000 MHz and temperatures from −20 °C to 10 °C. [...] Read more.
To support the development and computer simulation of radio frequency (RF) and microwave (MW) thawing processes, this study characterized the dielectric properties and penetration depth of chicken breast across a frequency range of 10–3000 MHz and temperatures from −20 °C to 10 °C. The influence of three RF anode voltages and four MW power levels on heating rates was also evaluated. Results showed that both the dielectric constant and loss factor decreased with increasing frequency, with the most significant reduction occurring between 10 and 60 MHz. In contrast, these properties increased with temperature, exhibiting a sharp rise during the phase transition zone (−5 to 0 °C). Penetration depth decreased with frequency and was consistently higher under RF than MW exposure. High-precision regression models (R2 > 0.97) were established to describe these relationships. RF heating achieved more uniform temperature distribution compared to MW, which showed pronounced center-corner temperature differences. By integrating experimental measurements with mathematical modeling, this work provides key insights and reliable data for optimizing RF and MW thawing strategies in industrial applications. Full article
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