Search Results (1,270)

High-liquid-limit clay exhibits pronounced water sensitivity due to the strong electrostatic repulsion and weak interparticle bonding within its microstructure, which often limits its direct engineering uses and complicates the reuse of excavated clayey soils generated during the construction of transportation infrastructure. In this study, inorganic salts (KCl, CaCl₂ and FeCl₃) and carboxyl-containing polymers (PAAS, HPMA and CMC) were screened to construct organic–inorganic composite stabilization systems. Based on the screening results, an organic–inorganic composite system composed of CaCl₂ and sodium polyacrylate (PAAS) was developed to regulate interfacial interactions and induce microstructural reconstruction in clay. The synergistic mechanisms governing particle aggregation and dispersion were systematically investigated through Atterberg limit tests, zeta potential measurements, DLVO theoretical calculations, particle size analysis, scanning electron microscopy (SEM) and immersion disintegration experiments, combined with multivariate statistical modeling. Among the tested salt–polymer formulations, a composite system with 2% CaCl₂ and 0.1% PAAS showed the most favorable overall performance, achieving an optimal balance between electrostatic compression and steric stabilization, leading to enhanced structural integrity and delayed water-induced disintegration. Ca²⁺ ions compress the diffuse double layer and promote particle flocculation, whereas adsorbed PAAS chains introduce steric hindrance and interfacial modification. Their synergistic interaction reconstructs the pore–aggregate framework and regulates the interparticle potential energy landscape. DLVO analysis indicates that the optimized system attains a moderate critical interaction distance (h_c = 7.31 nm) and primary minimum depth (DPM = −2.72 × 10⁻¹⁶ J), reflecting a balanced interfacial bonding state. Multivariate statistical analyses further reveal a dual control pathway, in which consistency primarily governs disintegration duration, with additional contributions from surface electrochemical properties, while surface properties, soil structure and consistency collectively influence disintegration initiation. These findings elucidate the interfacial regulation and structural evolution mechanisms in organic–inorganic composite systems and provide insights into the design of composite modifiers for water-sensitive particulate materials, particularly for the resource reuse of high-liquid-limit clay excavated during the construction of transportation infrastructure and related geotechnical engineering applications. Full article

Red mud, as a by-product of alkaline regeneration of alumina, has limited application due to its strong alkalinity, fine particle size, and complex composition. In this work, red mud porous ceramics with uniform pore size distribution and high mechanical strength were prepared using a foam-gel casting method. The effects of solid loading and sintering temperature on the microstructure of porous ceramics were systematically investigated. The porosity of red mud-based porousceramics sintered at 1150 °C with a solid content of 60.4% was 33.7%, and the maximum compressive strength was 54.70 MPa, while the porousceramics prepared with a solid loading of 34.1% and sintered at 1050 °C achieved a maximum porosity of 79.7% and a compressive strength of 2.36 MPa. Increasing the solid loading reduced porosity and enhanced compressive strength, allowing for the tailoring of mechanical properties to meet specific application requirements. Higher sintering temperature promoted the formation of the liquid phase, enhanced particle bonding, and further improved the compressive strength. Additionally, toxicity leaching tests confirmed that the ceramics are environmentally safe, with leachate levels well within regulated limits. These results demonstrate the potential of foam-gel casting as an effective route for transforming red mud into value-added porous ceramics, thereby contributing to sustainable waste utilization and broadening the application prospects of red mud-based materials. Full article

Background/Objectives: Goupi plaster (GP) is a traditional black plaster composed of a biphasic fibrous–oil matrix containing multiple bioactive compounds, and it has been widely used for the treatment of musculoskeletal disorders. Representative active compounds include sinomenine, osthole, cinnamaldehyde, and imperatorin, which exhibit anti-inflammatory and analgesic effects. However, due to its heterogeneous matrix structure and multi-component nature, the pharmaceutical delivery behavior of GP remains difficult to evaluate using conventional methods. Therefore, this study aimed to establish an integrated structure–release–permeation–pharmacokinetic evaluation framework to systematically characterize the transdermal delivery behavior of GP. Methods: GP was evaluated using multi-level analysis, including microstructural imaging (FESEM), in vitro release, ex vivo skin permeation, and in vivo dual-site microdialysis. Four representative bioactive compounds (sinomenine, osthole, cinnamaldehyde, and imperatorin) were selected as marker compounds. Release data were fitted to kinetic models, and structure–release relationships were examined using the Higuchi release constant (k_h). Skin-barrier alterations were assessed by attenuated total reflectance–Fourier transform infrared spectroscopy (ATR–FTIR) and differential scanning calorimetry (DSC). Local concentrations in subcutaneous (SC) and intra-articular (IA) compartments were measured by ultra-performance liquid chromatography–tandem mass spectrometry (UPLC–MS/MS) to explore potential in vitro–in vivo correlation (IVIVC). Results: FESEM revealed a fibrous–oil network structure. GP exhibited sustained, diffusion-dominated release, with k_h = 0.9908–0.9977 and Korsmeyer–Peppas (K–P) release exponents (n) = 0.61–0.66, differing from active pharmaceutical ingredient (API) controls. Fiber area fraction and fiber length density showed negative correlations with k_h (r = −0.91 to −0.99); ex vivo permeation profiles varied among compounds, and ATR–FTIR and DSC analyses showed moderate changes in skin-barrier properties. Dual-site microdialysis demonstrated sustained local exposure, and a positive relationship was observed between in vitro release and in vivo concentrations. Conclusions: This study establishes an integrated structure–release–permeation–pharmacokinetic evaluation framework for traditional black plaster systems. The observed IVIVC is descriptive rather than predictive, reflecting a trend-level association under the current experimental conditions. These findings highlight the importance of integrating in vitro release, skin permeation, and local pharmacokinetics for understanding drug delivery behavior in complex transdermal matrix systems, and provide a methodological basis for quality consistency evaluation of traditional black plaster formulations. Full article

Traditional polymer-dispersed liquid crystal (PDLC) faces limitations in smart dimming applications due to high driving voltage and poor high-temperature stability. In this study, a high-birefringence liquid crystal (QYPDLC-901) was used to prepare PDLC films with liquid crystal contents ranging from 72 wt% to 80 wt%, achieved through synergistic regulation of a low-functional acrylic polymer system and a low-intensity curing process. The effects of liquid crystal content, cell gap, and temperature on electro-optical properties were systematically investigated. Optimal performance was obtained at a liquid crystal content of 77 wt%, with a low threshold voltage of 2.9 V, saturation voltage of 7 V, fast response (rise time 4.2 ms, decay time 47 ms), and a favorable balance between high on-state and low off-state transmittance. Microstructural analysis revealed that the superior performance results from uniform droplet dispersion and low interfacial energy. Furthermore, the PDLC exhibited excellent switching stability from 23 °C to 90 °C, maintaining a maximum transmittance of 93% at 90 °C, with increases of only 0.4 V in threshold voltage and 0.1 V in saturation voltage. This study provides an experimental basis for designing smart dimming devices suitable for low-voltage driving and extreme environments. Full article

Coal gasification slag (CGS) is rich in Si-Al-Ca components and thus has potential for ceramic utilization, but associated heavy metals may pose environmental risks. In this study, CGS from Yili (Xinjiang, China) was used as the major raw material (80 wt%), with clay and waste glass as additives, to prepare ceramsite by firing green pellets (8–12 mm) at 1000–1200 °C. The phase evolution, microstructure, and heavy-metal migration were characterized, and the leaching safety was evaluated. Increasing temperature leads to progressive quartz consumption, enrichment of feldspar-type crystalline phases, and liquid-phase sintering, which together enhance densification. The apparent density and single-particle compressive strength exhibit an “increase-then-decrease” trend with temperature and reach maxima at 1150 °C, where the compressive strength is 15.38 MPa. Heavy-metal behavior is element-specific: As and Zn show stronger volatilization, whereas Mn, Ba, Ni, and Cu are largely retained in the solid phase; Cr shows intermediate, temperature-dependent volatilization. After firing at ≥1150 °C, the leached concentrations of Cr, Mn, Ni, Cu, Zn, As, and Ba under the sulfuric acid–nitric acid test (HJ/T 299-2007) are below the Class III limits of the Chinese Groundwater Quality Standard (GB/T 14848-2017). Considering phase/structure evolution, mechanical performance, and short-term heavy-metal leaching, 1150 °C is identified as the preferred firing temperature in this work. Full article

This study investigates the mechanical properties and internal pore structure characteristics of raw phosphogypsum–basalt fiber (RPG-BF) cementitious materials with varying raw phosphogypsum (PG) replacement ratios. Specifically, six different PG addition levels (0%, 3%, 6%, 9%, 12%, and 15% by mass of cementitious materials) with a constant basalt fiber dosage of 0.1% (by volume of concrete) were adopted. The mechanical properties of RPG-BF cementitious materials were evaluated by testing the 7-day and 28-day compressive strengths, 28-day split tensile strength, and 28-day flexural strength. Meanwhile, the pore distribution characteristics of the RPG-BF cementitious materials were systematically analyzed using liquid nitrogen adsorption (LNA) tests and scanning electron microscopy (SEM) observations. The experimental results indicate the following: (a) With an increase in PG content, the mechanical properties of RPG-BF cementitious materials exhibit a significant downward trend: the 28-day compressive strength, split tensile strength, and flexural strength decrease by 49%, 44%, and 43%, respectively. (b) The internal pores of the RPG-BF cementitious materials possess excellent fractal characteristics, with fractal dimensions ranging from 2.52 to 2.62. As the PG content increases, the pore structure becomes more intricate and less homogeneous, which is a microstructural factor associated with the degradation of mechanical properties. (c) There exists a strong Pearson’s linear correlation (R > 0.82, with R² ranging from 0.67 to 0.94) between the pore fractal dimension of RPG-BF cementitious materials and their 7-day/28-day compressive strength, split tensile strength, and flexural strength. (d) SEM observations show that the quantity of micropores and microcracks in the RPG-BF cementitious materials increases with increasing PG content, further confirming deterioration of the material microstructure. Full article

Driven by the demand for miniaturization, high capacitance, and enhanced reliability in high-performance multilayer ceramic capacitors (MLCCs), the continuous thinning of inner electrode layers imposes increasingly stringent requirements on the size, distribution, morphology, and dispersion of nano-nickel powders. We systematically investigate how functional additives regulate the nucleation, growth, and microstructural evolution of nano-nickel synthesized via hydrazine-driven liquid-phase reduction of nickel sulfate. The results demonstrate that the alkanolamine complexing agent (TAC) significantly refines the average particle size and morphology of the nano-nickel through coordination effects. Furthermore, inorganic sulfur salts (ISP), acting via surface adsorption to passivate growth sites and provide catalytic effects, enable a precise and continuous reduction in the average particle diameter from 330 nm down to 60 nm at a mere trace dosage of ~10⁻⁷ mol/L. Regarding dispersion optimization, highly dispersed face-centered cubic (FCC) nano-nickel was successfully prepared by introducing multidentate carboxylate (NNA). High-resolution transmission electron microscopy (HRTEM) was employed to unveil, for the first time, the crystallographic origin of the anomalous surface protrusions typically observed in conventional reaction systems. We confirmed that the family of $\left\{10\overline{1}0\right\}$ crystal planes within these regions, which exhibits interfacial angles of 58.7° and 58.3°, corresponds to a thermodynamically metastable hexagonal close-packed (HCP) nickel phase originating from atomic stacking faults induced by rapid growth kinetics. To address this microstructural defect, a thioether-based amino acid (TAA) was introduced. TAA effectively suppresses the anisotropic growth of the metastable HCP phase through the strong steric hindrance of its long side chains and its selective adsorption onto high-energy facets. Full article

This work presents a comparative study of micro- and nano-scale fillers in liquid composite molding processes, focusing on how particle size and morphology affect resin rheology, flow behavior, and filler filtration within fiber preforms. Glass microspheres and organo-modified montmorillonite were dispersed in epoxy resin and injected through glass-mat preforms at different fiber volume fractions (ranging from 0.27 to 0.47). Our study integrates rheological characterization, in situ flow-front tracking, unsaturated permeability analysis, thermogravimetric quantification of retained particles, and microstructural observations by SEM. Despite their smaller loading, nanoclay suspensions showed a markedly higher viscosity increase than microsphere systems, yet their permeability remained nearly unchanged. In contrast, microsphere-filled resins exhibited strong filtration at the flow inlet, density-driven settling near the lower tool face, and significant permeability loss. The results demonstrate that nano-fillers, although more viscous, maintain homogeneous distribution and flow continuity, whereas micro-fillers promote cake formation and local compaction. This controlled side-by-side comparison clarifies how filler size and shape govern filtration mechanisms in liquid composite molding (LCM), providing design guidelines for processing filled resin systems without compromising part quality. Full article

Laser-induced microjet-assisted ablation is an emerging technology in the field of laser processing. However, the influence of solid boundaries on jet behavior and the associated material removal mechanism remains unclear after observing and analyzing the ablation process. To address this, the present study systematically investigates the effect of the incidence angle on the processing efficiency and material removal mechanism in laser-induced microjet ablation. By controlling the laser power and liquid layer thickness, the dynamic behavior of the microjet, material removal performance, and surface morphology evolution under different inclination angles were explored. Based on video analysis and OpenCV processing, the regulation of jet morphology and impact mode by the incidence angle was revealed. Combined with white light interferometry and ultra-depth-of-field three-dimensional microscopy, the ablation depth and material removal rate were quantitatively characterized. The results showed that under normal incidence, the maximum material removal rate of 0.092 mm³/s was achieved at 9 W, while further increases in power led to a decrease in removal rate due to bubble aggregation. When the sample was tilted to 15°, the material removal rate reached 0.163 mm³/s, representing a 106.30% improvement compared to that at 0°, and the ablation depth also peaked with an average maximum depth of 12.32 ± 0.58 μm and a single-point maximum of 54.36 μm. Furthermore, scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) were employed to elucidate the microstructural features and elemental distribution under different process parameters. Through multi-parameter experiments, this study achieved process parameter optimization and clarified the material removal mechanism influenced by different incidence angles, providing both a process reference and theoretical basis for efficient micro-machining of aerospace materials. Full article

Titanium-extracted tailing is a by-product generated during titanium-bearing blast furnace slag treatment process. The crystallization behavior of the titanium-extracted tailing during the cooling process is significant to its utilization for glass ceramics preparation. In this work, the CaO-SiO₂-Al₂O₃-MgO-TiO₂-FeO slag was used to explore the effect of CaO/SiO₂ ratios on titanium-extracted tailing crystallization. FactSage 8.2 calculation and mineralogical characterizations were conducted to investigate the phase and microstructure evolution during the slag cooling process. Single hot thermocouple technique (SHTT) was employed for in situ observation of the crystallization process of the slag during the cooling process. The obtained results indicated that the perovskite, melilite, spinel, diopside and anorthite phases would be crystallized during the cooling process when the CaO/SiO₂ ratios of the slag were 0.7–1.1. Increasing the CaO/SiO₂ ratio to 1.3 and 1.5 promoted the crystallization of olivine and merwinite phases, however, inhibited the crystallization of diopside and anorthite phases. The initial crystallization temperature and the liquid phase disappeared temperature of the slag enhanced with improving CaO/SiO₂ ratios. The initial crystallization temperature was controlled by perovskite phase precipitation when the CaO/SiO₂ ratios of slag reached 0.7–1.3. Whereas the initial crystallization temperature was controlled by the crystallization of spinel phase when the CaO/SiO₂ ratio of slag was 1.5. The incubation time for crystal nucleation reduced with increasing CaO/SiO₂ ratios that promoted slag crystallization. Moreover, increasing the CaO/SiO₂ ratio from 0.7 to 1.5 enhanced the critical cooling rate from 4 °C s⁻¹ to 11 °C s⁻¹. Full article

The robustness of cement slurry performance under extreme vertical temperature gradients is critical for ensuring cementing operation safety in ultra-deep wells. This study systematically investigates the interfacial behavior and hydration control mechanisms of a temperature-sensitive composite retarder, TL-2. Adsorption analysis via Total Organic Carbon (TOC) reveals that TL-2 exhibits unique non-isothermal adsorption characteristics, where its adsorption capacity slightly increases with temperature (40 °C–90 °C). This behavior overcomes the conventional limitation of drastic adsorption decline at elevated temperatures and serves as the physicochemical foundation for its wide-temperature adaptability. Performance evaluations simulated wide-temperature gradient conditions: TL-2 provided stable thickening times at 120 °C, and samples developed adequate compressive strength after 3 days of curing at lower temperatures (40 °C and 60 °C) following an initial 120 °C thickening simulation. Microstructural characterization (XRD, MIP) further elucidates the strength evolution logic across the gradient: in the lower temperature zone (40 °C–60 °C), adequate strength is established within 3 days through precise induction period control; meanwhile, at 120 °C, matrix densification is enhanced by promoting the well-crystallized tobermorite formation. The results demonstrate that TL-2 achieves a refined “buffering” effect on the liquid-to-solid transition through dynamic interfacial regulation, exhibiting superior wide-temperature adaptability across extreme thermal gradients (40 °C–120 °C) and providing essential technical support for the operational safety of ultra-deep well cementing. Full article

Si₃N₄@MgSiN₂ composite powder with a core–shell structure was successfully synthesized via the in situ reaction between Mg and α-Si₃N₄ using a NaCl–KCl mixed molten salt in this study. The effects of process parameters, including the molten salt system, reaction temperature, and Mg/Si₃N₄ mass ratio, on the morphology, phase composition, and microstructure of the coating layer were investigated. The results indicate that the reaction follows a “template growth” mechanism. Mg-containing species dissolve in the molten salt, diffuse to the surface of Si₃N₄ particles, and react with α-Si₃N₄, resulting in a relatively uniform MgSiN₂ layer at 1300 °C. The yield of MgSiN₂ layer exhibits a linear positive correlation with the Mg/Si₃N₄ mass ratio, enabling controllable microstructural regulation through adjustment of the starting materials composition. The core–shell powder forms a liquid phase at a relatively low temperature (approximately 1350 °C), demonstrating excellent sintering activity. This work provides a new material foundation for the fabrication of silicon nitride ceramics with high thermal conductivity. Full article

Nickel-based superalloy GH3625 is widely used in extreme environments due to its exceptional high-temperature strength and corrosion resistance; however, optimizing its comprehensive performance through precise microstructural control remains a critical challenge. In this study, the effect of withdrawal rate (10–200 μm/s) on the microstructural evolution, mechanical properties, and corrosion resistance of GH3625 alloy was investigated using a liquid-metal-cooled directional solidification system. The microstructural characteristics, elemental segregation, and phase distributions were systematically analyzed via OM, SEM, and EDS, followed by uniaxial tensile and electrochemical polarization tests. The results show that with increasing withdrawal rate, the solid–liquid interface morphology evolves from cellular to cellular-dendritic and finally to fully dendritic. Correspondingly, the primary dendrite arm spacing decreases from 270.4 μm to 100.2 μm, and the secondary dendrite arm spacing decreases from 66.5 μm to 12.3 μm. The area fraction of the detrimental Laves phase first decreases and then increases, reaching a minimum at 100 μm/s. Correspondingly, the yield strength increases from 282 MPa to 409 MPa, and the corrosion resistance is optimized at 100 μm/s. The microstructure–property relationships are discussed based on second-phase strengthening theory and microstructural refinement. This study provides a theoretical basis and practical process windows for optimizing directional solidification parameters to achieve enhanced mechanical and corrosion performance in GH3625 alloy. Full article

Objective: This work aims to reduce the surface tension of an aluminum–silicon alloy melt by adding different amounts of the Zn element, thus improving the coatability and coating quality of hot-dip aluminum plating on steel plates. Method: Wetting experiments were conducted at 1023 K using a modified sessile drop method. Conclusions: The addition of the Zn element can reduce the surface tension of the Al-Si alloy, thus decreasing the wettability of the Al-Si alloy. Zn vapor can break down the surface oxide film to expose the fresh melt. The wettability of the Al-10Si alloy on interstitial-free (IF) steel and surface tension were investigated using the modified sessile drop method at 1023 K. Axisymmetric Drop Shape Analysis software was utilized to calculate the contact angles of the Al-10Si-xZn/Al₂O₃ and Al-10Si-xZn/IF steel systems (x ranges from 0 wt.% to 5 wt.%). Moreover, the microtopography and microstructure of surfaces and cross-sections were analyzed by means of an energy-dispersive spectrometer and scanning electron microscope. The results indicated that the surface tension of the alloy melt gradually decreases with an increase in Zn content, ranging from 874 to 760 mN/m. The contact angle of the Al-10Si-xZn alloy melt on IF steel also progressively decreases with increasing Zn content, which is attributed to the lower surface tension of Zn. This study also discovered that the Zn element can disrupt the oxide film of the Al-10Si alloy, exposing the fresh melt and thereby reducing the surface tension of the alloy liquid, thus enhancing wettability. The addition of Zn might be capable of improving the hot-dip aluminizing coatability of steel plates and the quality of the coating. Full article

Silicon carbide (SiC) ceramics are among the most attractive materials for lightweight armor because they combine low density (3.0–3.2 g/cm³), high hardness, and high thermal and chemical stability; however, their densification remains challenging because of strong covalent bonding and low self-diffusion. This review analyzes the main sintering routes used for armor-grade SiC ceramics, including solid-state sintering, liquid-phase sintering, hot pressing, gas-pressure sintering, hot-isostatic pressing, ultra-high-pressure sintering, two-step sintering, and spark plasma sintering, together with additive systems based on B, C, Al₂O₃, Y₂O₃, MgO, CaO, and rare-earth oxides. Reported data show that solid-state sintering typically requires 2100–2300 °C and yields 90–95% relative density, whereas hot pressing and liquid-phase sintering achieve 96–99% density at lower temperatures, generally with a flexural strength of 350–800 MPa, fracture toughness of 3.5–7.0 MPa·m^1/2, and hardness of 20–30 GPa. Among the reviewed methods, spark plasma sintering provides near-theoretical density (≥99%) together with the most favorable combination of strength (up to 850 MPa) and hardness (up to 35 GPa). Overall, liquid-phase sintering and spark plasma sintering offer the most favorable balance between densification, microstructural control, and armor-relevant mechanical performance. Full article