Search Results (262)

Three-dimensional (3D) computational fluid dynamic (CFD) simulations have been performed to investigate the complex flow features and stripping of fluid materials from a cylindrical water drop at the late-stage in a Shock Liquid Drop Interaction (SLDI) process when the drop’s downstream end experiences compression after it is impacted by a supersonic shock wave ($Ma$ = 1.47). The drop trajectory/breakup has been simulated using a Lagrangian model and the unsteady Reynolds-averaged Navier–Stokes (URANS) approach has been employed for simulating the ambient airflow. The Kelvin–Helmholtz Rayleigh–Taylor (KHRT) breakup model has been used to capture the liquid drop fragmentation process and a coupled level-set volume of fluid (CLSVOF) method has been applied to investigate the topological transformations at the air/water interface. The predicted changes of the drop length/width/area with time have been compared against experimental measurements, and a very good agreement has been obtained. The complex flow features and the qualitative characteristics of the material stripping process in the compression phase, as well as disintegration and flattening of the drop are analyzed via comprehensive flow visualization. Characteristics of the drop distortion and fragmentation in the stripping breakup mode, and the development of turbulence at the later stage of the shock drop interaction process are also examined. Finally, this study investigated the effect of increasing $Ma$ on the breakup of a water drop by shear stripping. The results show that the shed fluid materials and micro-drops are spread over a narrower distribution as $Ma$ increases. It illustrates that the flattened area bounded by the downstream separation points experienced less compression, and the liquid sheet suffered a slower growth. Full article

Microdroplet formation in microfluidic systems plays a pivotal role in chemical engineering, biomedicine, and energy applications. Precise control over the droplet size and formation dynamics of microdroplets is essential for optimizing performance in these fields. This work explores a hybrid control strategy that combines an active electric field with passive rib structures to regulate the droplet formation in a ribbed T-junction microchannel under an electric field. Numerical simulations based on the phase-field method are employed to analyze the effects of the electric capillary number $C{a}_e$ and rib height $a/w_c$ on the droplet formation mechanism. The results reveal that increasing $C{a}_e$ induces three distinct flow regimes of the dispersed phase: unpinning, partially pinning, and fully pinning regimes. This transition from an unpinning to a pinning regime increases the contact area between the wall and dispersed phase, restricts the flow of the continuous phase, and induces the shear stress of the wall, leading to a reduction in droplet size with the enhanced $C{a}_e$. Furthermore, an increase in rib height $a/w_c$ enhances the shear stress of the continuous phase above the rib, causing a progressive shift from a fully pinning to an unpinning regime, which results in a linear decrease in droplet size. A new empirical correlation is proposed to predict droplet size $S/w_c^2$ as a function of rib height $a/w_c$ and two-phase flow rate ratio $Q_d/Q_c$: $S/w_c^2=(-0.62-1.8Q_d/Q_c)(a/w)+(0.64+0.99Q_d/Q_c)$. Full article

This study presents a bioinspired phase-change transparent flexible heater (PTFH) for programmable droplet manipulation under ultralow voltage. By embedding a self-junctioned copper nanowire network into paraffin-infused, porous PVDF-HFP gel matrices, the PTFH achieves rapid, non-contact, and reversible control of microdroplet mobility. The PTFH can be bent or tailored into diverse shapes (e.g., V/X configurations), enabling multidirectional droplet transport. Under ultralow voltage actuation (<1 V), the surface of PTFH melts the phase-change lubricant within 2 s, switching surface wettability from high adhesion (Wenzel state) to low adhesion (SLIPS state). By combining Laplace pressure and temperature gradients (up to 22 °C/mm), drive droplets at ~2.0 mm/s over distances of ~13.9 mm. Programmable droplet coalescence, curved-surface transport, and a microreactor design for batch reactions were also demonstrated. The PTFH exhibits excellent transparency (89% when activated), mechanical flexibility, and cyclic stability, offering a versatile platform for microreactors, microengines, and smart windows. Full article

Conventional laboratory methods for handling valuable biological samples typically use pipettes or needles, which are prone to issues such as dead volume and sample waste. Furthermore, the sampling and processing of pathogenic bacteria, such as Escherichia coli (E. coli) in environmental wastewater, require labor-intensive procedures with multiple complex steps. To overcome these limitations, we developed a pipette integrated with a microfluidic chip for bacteria sampling and delivery. This pipette can provide the negative pressure to microfluidic chips for sampling, the constant temperature unit for biological reaction, and programs for automatic control (suction, heating, liquid discharge, and cleaning) and display. The droplet chip employs a cross-channel structure to generate droplets and incorporates a designated droplet storage and detection area. Utilizing this innovative device, we have demonstrated the generation, transportation, and storage of pL droplets, as well as quantitatively detected E. coli samples across various concentrations. The test results have demonstrated the overall reliability and data consistency of the system. Overall, our device achieves the precise sampling of pL volumes, offering a simple yet promising solution for the sampling and delivery of bio-samples in remote settings. Full article

To address the challenge of imprecise micro-droplet formation control in piezoelectric jetting devices used in sand mold 3D printing and apply on-demand inkjet printing technology to sand mold manufacturing, this study first explains the working principle of a piezoelectric shear-mode printhead. A mathematical model of the droplet ejection process is then established based on Computational Fluid Dynamics (CFD). Building upon this model, numerical simulations of droplet generation, breakup, and flight are conducted by using the Volume of Fluid (VOF) model within the Fluent module of the Workbench 2020 R2 platform. Finally, under consistent driving conditions, the effects of key parameters—viscosity, surface tension, and inlet velocity—on the ejection process are investigated through simulation. Based on the results, appropriate ranges and recommended values for ink properties are determined. This study provides significant engineering value for improving the stability and precision of droplet formation in industrial sand mold 3D printing. Full article

In recent years, emerging digital microfluidic technology has shown great application potential in fields such as biology and medicine due to its simple structure, sample-saving properties, ease of integration, and wide range of manipulation. Currently, due to potential faults in chips during production and usage, as well as high safety requirements in their application domains, thorough testing of chips is essential. This study records data using a machine vision-based digital microfluidic driving control system. As chip usage frequency rises, device degradation introduces seasonal and trend patterns in droplet motion time data, complicating predictive modeling. This paper first employs the density-based spatial clustering of applications with noise (DBSCAN) clustering algorithm to analyze the droplet motion time data in digital microfluidic systems. Subsequently, principal component analysis (PCA) is applied for dimensionality reduction on the clustered data. Using the INFORMER model, we predict changes in droplet motion time and conduct correlation analysis, comparing results with traditional long short-term memory (LSTM), frequency-enhanced decomposed transformer (FEDformer), inverted transformer (iTransformer), INFORMER, and DBSCAN-INFORMER prediction models. Experimental results show that the DBSCAN-PCA-INFORMER model substantially outperforms LSTM and other benchmark models in prediction accuracy. It achieves an R² of 0.9864, an MSE of 3.1925, and an MAE of 1.3661, indicating an excellent fit between predicted and observed values.The results demonstrate that the DBSCAN-PCA-INFORMER model achieves higher prediction accuracy than traditional LSTM and other approaches, effectively identifying the health status of experimental devices and accurately predicting failure times, underscoring its efficacy and superiority. Full article

Recent observations have increasingly challenged the conventional understanding of atmospheric NH₃ and its potential sources in remote environments. Laboratory studies suggest that the microdroplet redox generation of NH₃ could offer an alternative explanation. However, key questions remain: (1) Can microdroplet redox generation of NH₃ occur in ambient air? (2) Is it restricted by the presence of specific catalysts? (3) What factors determine the efficiency of ambient NH₃ generation via microdroplet redox reactions? We investigate these questions based on adiabatic-expansion-induced perturbation observations performed in various atmospheres over the last decade. Our results indicate the adiabatic-expansion-induced generation of NH₃ + HNO₃ at ultrafast formation rates, with campaign-dependent stable stoichiometric ratios of HNO₃ to NH₃, as well as highly variable occurrence frequencies and efficiencies. These findings suggest that microdroplet redox reactions are more likely responsible for the generation of NH₃ + HNO₃ than conventional atmospheric NH₃ chemistry. Moreover, our analysis suggests that the line speed of microdroplets may be one of the key factors in determining the occurrence, stoichiometric ratio and efficiency of the redox reaction. Additionally, the presence of sea salt aerosols and low ambient temperature, rather than the specific catalysts, may significantly influence these processes. However, the current observational data do not allow us to derive a functional relationship between the redox reaction rate and these parameters, nor to fully detail the underlying chemistry. Comprehensive and controlled laboratory experiments, similar to our adiabatic-expansion-induced observations but utilizing state-of-the-art highly sensitive analyzers, would be necessary, though such experiments are beyond our current capabilities. Full article

Although fiber–matrix interfacial strengths, which affect the mechanical properties of fiber-reinforced plastics (FRPs), are considered to be determined by complex factors, few studies have systematically evaluated the relationship between the matrix properties and the fiber–matrix interfacial shear strength. In this study, the properties of various thermoplastics were measured, and the matrix tightening stress that constricts the fiber was simulated using finite element method (FEM) analysis. The relationships between the fiber–matrix interfacial shear strength and the matrix properties were clarified. The mechanical properties of carbon fiber reinforced thermoplastic (CFRTP) laminates were also evaluated, and the relationships between the fiber–matrix interfacial shear strength and the mechanical properties of CFRTP laminates were examined. The fiber–matrix interfacial shear strength showed a positive correlation with the matrix tightening stress tightening the fiber in the radial direction, as well as with matrix density, tensile strength, modulus, and melting temperature, while a negative correlation was found with the coefficient of linear expansion of the matrix. A higher fiber–matrix interfacial shear strength can be achieved by using a matrix with higher density, even without direct evaluation of the fiber–matrix interfacial strength, as the fiber–matrix interfacial shear strength showed a strong positive correlation with matrix density. Furthermore, the mechanical properties of CFRTP laminates were enhanced when matrices with higher fiber–matrix interfacial shear strength were used. Full article

Polymer-dispersed liquid crystals (PDLCs) are composite materials, in which LCs are dispersed in the form of microdroplets in a polymer matrix. As a composite material, its electro-optical properties are affected by many factors such as molecular structure, composition, and the microstructure of the LCs and polymers. In this work, PDLC films were prepared based on the thiol-ene click reaction, and effects of refractive indexes of polymers and LCs on their electro-optical properties were studied. The refractive indexes of the polymer matrix are adjusted by controlling the content of sulfur element, and those of the LCs are adjusted by adding multi-fluorinated LCs with high refractive index. By regulating the refractive indexes of the polymer matrix and LCs, the maximum transmittance of the film is raised and the viewing angle of the film is also extended. This work could afford some ideas for the directional regulation of the viewing angles and the electro-optical properties of the PDLC film. Full article

This paper studies the coatings deposited on a 65G steel substrate by electric arc metallization using a 30KhGSA wire. The properties of the coatings obtained at 30 V, 40 V and 45 V are discussed, including their microstructure, porosity, microhardness, coefficient of friction and corrosion resistance. The experiments showed that the coatings possess a layered structure formed by sequential deposition of metal microdroplets. It was found that the increase in voltage favors the decrease in porosity, increase in layer density, increase in microhardness and improvement in wear resistance and corrosion resistance. At maximum voltage (45 V), there are optimum performance characteristics, such as minimal porosity (1.36%), high microhardness (305 HV) and improved corrosion resistance. The main defects of the coatings, including pores and oxide inclusions, which are formed during the sputtering process and depend on the kinetic energy of the microdroplets, were identified. These defects affect the mechanical and protective properties of the coatings. Full article

The weakness of the fiber–matrix interface restricts the practical application of basalt fiber (BF) as a reinforcing material. In order to improve the interfacial adhesion between the BF and epoxy matrix, surface activation of the BF was carried out using low-pressure O₂ and H₂-Ar plasma under various conditions. The interfacial shear strength (IFSS), evaluated by a micro-droplet de-bonding test, was adopted to demonstrate the bonding effects at the BF/epoxy interphase. Compared to bare BF, the IFSS between the modified fibers and epoxy matrix was efficiently improved with an increment of 38.4% and 14.4% for O₂ plasma and H₂-Ar plasma treatment, respectively. Scanning Electron Microscope (SEM) and Atomic Force Microscopy (AFM) analysis indicated that H₂-Ar plasma-treated BF had a much rougher and more rugged surface than O₂ plasma-treated samples. X-ray Photoelectron Spectroscopy (XPS) and surface energy results revealed that O₂ plasma activation could effectively increase the content of oxygenous groups on the BF surface, thus resulting in a higher total surface energy value. Based on the results, O₂ plasma modification at a power of 200 W and pressure of 80 Pa for 0.5 min was considered to be the most favorable condition for the surface activation of BF. Full article

Droplet generation is crucial in various scientific and industrial fields, such as drug delivery, diagnostics, and inkjet printing. While microfluidic platforms enable precise droplet formation, traditional methods often require costly and complex setups, limiting their accessibility. This study introduces a simple, low-cost approach using an off-the-shelf unit and a 3D-printed reservoir. The device, equipped with a driver board, piezo-ring transducer, and a metal sheet with holes, generates oil-in-water (O/W) droplets with an average diameter of 4.62 ± 0.67 µm without external fluid pumps. Its simplicity, cost-effectiveness, and scalability make it highly suitable for both lab-on-chip and industrial applications, demonstrating the feasibility of large-scale uniform droplet production. Full article

The objects of the study were converter slags from the Balkhash copper plant in their initial state and after heat treatment. Using mineralogical and X-ray phase analysis, scanning electron microscopy (SEM), and electron probe microanalysis (EPMA), it was found that the initial converter slag and its thermally treated samples have identical matrices with almost complete coincidence in mineral and phase compositions. The distinguishing feature is the quantitative ratio of mineral components in the slag mass. Almost all of the iron is oxidized and present in the form of fayalite, magnetite, and magnetite, with other elements (silicon, copper, zinc, and aluminum) incorporated into its lattice. The structure of all slag samples indicates an association of sulfur exclusively with copper. Copper in the slags was identified in both metallic and sulfide forms. Slow cooling of the converter slag after its remelting contributes to the reduction in the sulfide–metal suspension in the volume of the melt and its coarsening. During slow cooling, structural changes occur not only in the main oxide part of the slag but also in the polymetallic globules. Full article

Accelerated synthesis of gold nanoparticles (AuNPs) in charged microdroplets produced by electrospray ionization (ESI) was exploited to modify the surface of graphite screen-printed electrodes (GSPEs). The deposited AuNPs were then functionalized by the charged microdroplets deposition of 6-ferrocenyl-hexanethiol (6Fc-ht) solutions that act as reducing and stabilizing agents and provide electrochemical properties for the modified electrodes. The morphology and composition of the AuNPs were characterized by scanning electron microscopy (SEM). Cyclic voltammetry (CV), differential pulse voltammetry (DPV) and electrochemical impedance spectroscopy (EIS) were used to investigate the electrochemical behavior of the modified electrodes. The results showed that the ESI microdroplets deposition technique produces uniform and well-dispersed AuNPs on GSPE, and optimal conditions for deposition were identified, enhancing GSPE electrocatalytic performance. Further functionalization by ESI microdroplets of AuNPs with 6Fc-ht demonstrated improved redox properties compared with the conventional self-assembled monolayer (SAM) method, highlighting the technique’s potential for the easy and fast functionalization of electrochemical sensors. Full article

The tensile properties and the Weibull statistical distributions of the tensile strength of poly-(para-phenylene-2,6-benzobisoxazole) (PBO), poly-(para-phenylene terephthalamide) (PPTA), copoly-(para-phenylene-3,4′-oxydiphenylene terephthalamide (PPODTA), polyarylate (PAR), and polyethylene (PE) polymeric fiber epoxy-impregnated bundle composites have been investigated. The results show that the Weibull modulus decreases as the tensile modulus, strength, and inverse of the failure strain increase. The interfacial shear properties were also examined using the microdroplet composite. For the lower interfacial shear strength of polymeric fibers, the Weibull modulus decreases as interfacial shear strength increases. Conversely, for the higher interfacial shear strength of polymeric fibers, the Weibull modulus increases as interfacial shear strength increases. Interestingly, these inflection points were also observed for the 20–30 MPa interfacial shear strength. Full article