Search Results (1,293)

With regard to space telescopes, the processing of large optical mirrors has always been a highlight in the field of optical processing. These mirrors are typically made of hard and brittle materials such as quartz glass, microcrystalline glass, and silicon carbide. These materials have long been considered challenging to work with due to their processing efficiency and propensity for damage. This study proposes a trochoid model considering the actual motion trajectory of the cup wheel with discrete consolidated abrasive grains. Through the establishment of a process parameter–mathematical model to establish the multi-grain coupled motion trajectory, the uniformity of the trajectory is optimized to increase the material removal rate and reduce the surface damage caused by abrasive interference. The results show that the process parameter optimization using this model can effectively reduce the surface roughness of quartz glass grinding. The surface and sub-surface damage caused by grinding stress are significantly reduced, and the edge fracture area of quartz glass is decreased. The large contact area at the end face of the cup-grinding wheel enables a larger grinding depth while ensuring that cracks do not extend to the sub-surface, improving the overall surface integrity of the mirror. Full article

Starch–polyphenol interactions play a critical role in regulating the structural organization and thermal behavior of starch-based systems. In this study, maize starches with different amylose contents were used to systematically investigate how tea polyphenol (TP) complexation influences starch structure and thermal stability. Starch–TP complexes were prepared under thermal-induced conditions and characterized using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). TGA results showed that increasing amylose content slightly reduced the thermal stability of native starches, whereas TP incorporation significantly enhanced thermal resistance, particularly in high-amylose systems. XRD analysis indicated that TP complexation did not affect the crystal structure of starch but led to a pronounced reduction in relative crystallinity, with low-amylose complexes exhibiting predominantly amorphous behavior and high-amylose complexes retaining partial nanocrystalline organization. FTIR spectra revealed reduced short-range molecular order and strengthened hydrogen bonding interactions after TP binding. DSC analysis demonstrated increased gelatinization temperatures accompanied by decreased enthalpy changes, reflecting restricted molecular mobility and delayed solvation of nanocrystalline domains. SEM observations further showed a transition toward denser and more interconnected micro–nano structures with increasing amylose content. Overall, TP preferentially interacts with amylose-rich regions through non-covalent interactions, promoting structural reorganization and enhanced thermal stability of the starch matrix. These findings provide new insight into amylose-dependent starch–polyphenol interactions and offer guidance for designing thermally stable starch-based functional materials. Full article

From Palaeolithic ornaments to modern biomimetics, the use of nacre and shells has evolved. Initially utilised for jewellery and tools, they now inspire the development of advanced materials. This paper reviews the current knowledge on nacre’s composition, focusing on the highly regulated biomineralisation process wherein amorphous calcium carbonate (ACC) transforms into crystalline aragonite. It examines the important role of the organic matrix (specifically soluble, insoluble, and acidic proteins) in controlling crystal nucleation, growth, and polymorph selection. Scientists study natural nacre formation to create nacre-inspired composites for various applications. Charles Hatchett’s in 1799 shell categorisation, Sorby and Sowerby’s 19th-century microscopy, Taylor, Beedham, Bøggild, and Currey’s mid-20th-century research on bivalve structures, and mechanical property investigations in the 1970s are some of the major developments. The hierarchical structure, cooperative plastic deformation, surface asperities, organic–inorganic interactions, and interphase in such complex composite materials give rise to impressive mechanical properties. In the early 2000s, with the emergence of biomimetics, inspired by nacre, several macroscopic structural materials with uniform micro- and nanoscale architectures have been synthesised in recent decades, and their mechanical properties and potential applications have been explored. Modern nacre-inspired fabrication utilises 3D printing for precision, freeze casting for sustainability, and mineralisation for scalability. Techniques like layer-by-layer assembly and nanomaterial integration enhance mechanical performance through advanced interfacial engineering. Full article

This study examines the tribological and micro-mechanical behavior of high-density polyethylene (HDPE), which has been advanced to the class of advanced polymers through electron beam irradiation (irradiation dose of 33 kGy to 198 kGy). The tribological and mechanical behaviors were analyzed at the surface and at various depths beneath the surface to verify the extent of radiation effects across the entire cross-section of the specimen. Changes in tribological and mechanical behavior are closely related to changes in the structure of the material, mainly changes in crystallinity. As this study shows, 99 kGy appears to be the ideal radiation dose in terms of the properties examined. An increase in absorbed radiation dose leads to a deterioration of tribological and mechanical performance, which correlates with material degradation and a concomitant reduction in crystallinity. The improvement in the properties examined between unirradiated and irradiated HDPE at a dose of 99 kGy is 18% for mechanical behaviors and 8% for tribological behaviors on the surface of the sample. A maximum deviation of 39% was identified between the surface and the center of the material. There was also a change in crystallinity of up to 12%. These modifications result in enhanced surface wear resistance and increased overall stiffness, effectively shifting commodity-grade HDPE toward the performance domain of advanced polymers with only minimal cost implications. Full article

Topological 3D Dirac semimetals are characterized by bulk Dirac cone band crossings and nontrivial topological surface states, giving rise to a wealth of exotic physical properties and attracting considerable attention in recent years. Understanding the nonequilibrium dynamics of Dirac semimetals in micro-size provides critical guidance for the design of micro- and nanoscale optoelectronic and ultrafast photonic devices. In this work, we employ time-resolved microscopic transient spectroscopy to investigate the nonequilibrium photocarrier and lattice dynamics in microcrystalline Dirac semimetal NiTe₂, a prototypical 3D Dirac semimetal. Following photoexcitation at 390 nm, the transient reflectivity kinetics of NiTe₂ can be well described with a triple-exponential decay function. The fastest relaxation component occurs on a sub-picosecond timescale and increases with pump fluence, which originates from electron-optical phonon coupling. An intermediate relaxation process with a characteristic time of ~8 ps is attributed to electron–hole recombination, while a slower decay component on the order of ~20–30 ps can be assigned to the anharmonic decay of optical phonons into acoustic phonons. Polarization-resolved measurements reveal nearly in-plane isotropic transient responses, which are insensitive to the polarization of probe light. These findings contribute to the physical insights for the development of future photonics and optoelectronic devices based on topological Dirac semimetals. Full article

Aiming at the key problems of the material removal rate and surface integrity of existing tools in the lapping of sapphire hard and brittle crystals, an efficient lapping tool has been developed to explore a new process for HFVCD (hot filament chemical vapor deposition) diamond tools to efficiently lap sapphire wafers. With the premise of ensuring the surface roughness of the wafer is Ra ≤ 0.5 μm, the material removal rate is increased to more than 1 μm/h. To explore a high-efficiency lapping process for sapphire wafers using HFCVD diamond tools. The influence of key preparation parameters on the surface characteristics of CVD (chemical vapor deposition) diamond films was systematically investigated. Three types of CVD diamond coating tools with distinct surface morphologies were fabricated. These tools were subsequently employed to conduct lapping experiments on sapphire wafers in order to evaluate their processing performance. The experimental results demonstrate that the gas pressure, methane concentration, and substrate temperature collectively influenced the surface morphology of the diamond coatings. The fabricated coatings exhibited well-defined grain boundaries and displayed pyramidal, prismatic and spherical features, corresponding to high-quality microcrystalline and nanocrystalline diamond layers. In the lapping experiments, the prismatic CVD diamond coating tool exhibited the highest material removal rate, reaching approximately 1.7 μm/min once stabilized. The spherical diamond coating tool produced the lowest surface roughness on the lapped sapphire wafers, with a value of about 0.35 μm. Surface morphology-controllable diamond tools were used for the lapping processing of the sapphire wafers. This achieved a good surface quality and high removal rate and provided new ideas for the precision machining of brittle hard materials in the plane or even in the curved surface. Full article

To address the environmental impact of petroleum-derived plastics, lignocellulose esters provide a promising renewable alternative. However, research has primarily focused on linear cellulose esters, leaving raw biomass aromatic derivatives largely overlooked. Herein, we report a one-pot, room-temperature synthesis of cinnamate and benzoate esters from microcrystalline cellulose (MCC) and raw pine sawdust. A breakthrough finding reveals that pine esters consistently outperform pure MCC, achieving tensile strengths of 5–8 MPa (vs. 1–3 MPa for MCC) possibly due to a lignin-driven synergistic effect facilitating π–π stacking. The resulting films are hydrophobic (contact angles 80–100°) and fully thermoplastic. Cinnamates emerge as a technically superior and “greener” alternative to benzoates, paving the way for the direct upcycling of wood waste into sustainable packaging materials within a circular economy. Full article

The article considers issues related to improving the surface characteristics of titanium Gr2 using one of the lightest, cheapest and most ecological methods—electrospark deposition with low pulse energy and with ultradisperse electrodes TiB₂-TiAl with nanosized additives of NbC and ZrO₂. Using profilometric, metallographic, XRD, SEM and EDS methods, the change in the geometric characteristics, composition, structure, micro and nanohardness of the coatings as a function of the electrical parameters of the ESD regime has been studied. The results show that the use of TiB₂-TiAl electrodes and low pulse energy allows the formation of dense, continuous and uniform coatings that demonstrate a significant reduction in roughness, inherent irregularities and structural defects of electrospark coatings. Coatings with minimal defects, with crystalline–amorphous structures, with newly formed intermetallic and wear-resistant double and triple phases of the type AlTi₃, TiAl₃, TiB, TiN_0.3, Al₂O₃, AlB₂, TiC_0.3N_0.7, Ti_3.2B_1.6N_2.4, Al_2.86O_3.45N_0.55 have been obtained. Possibilities have been found for controlling and obtaining specific values for the roughness and thickness of coatings in the ranges Ra = 1.5–3.2 µm and δ = 8–19.5 µm, respectively. The electrical parameters of the modes ensure the production of coatings with previously known thickness and roughness, with increased microhardness up to 13 GPa, with the maximum possible content of deliberately synthesized high-hard phases and with ultra-fine-grained structures have been defined. Full article

Hard carbon is widely recognized as a viable anode candidate for sodium-ion batteries (SIBs) owing to its electrochemical advantages, yet simultaneously enhancing specific capacity and rate capability, arising from insufficient plateau capacity, remains a long-standing challenge. Herein, we present a strategy for fabricating ZnCl₂-modified hard carbon (HCMZ-X) using waste macadamia shells and ZnCl₂ as a multifunctional structural modifier through a facile high-temperature carbonization. This approach effectively expands the graphite interlayer spacing to 0.394 nm, reduces microcrystalline size, and induces abundant closed pores, synergistically improving sodium-ion storage kinetics within the hard carbon framework. Mechanistic investigations confirm an “adsorption-intercalation-filling” storage mechanism. Hence, the optimized HCMZ-3 delivers a high reversible capacity of 382.05 mAh g⁻¹ at 0.05 A g⁻¹, with the plateau region contributing approximately 70%, significantly outperforming that of unmodified hard carbon (262.64 mAh g⁻¹). Remarkably, it achieves stable rate performance, delivering 190 mAh g⁻¹ at 1 A g⁻¹, along with excellent cycling stability, retaining over 90% after 500 cycles. By rational pore-structure modulation rather than excessive surface activation, this cost-effective method utilizing agricultural waste and ZnCl₂ dual-functional modification partially alleviates the intrinsic energy-density limitation of hard carbon anodes, advancing the development of high-performance, eco-friendly anodes for scalable energy storage systems. Full article

Molecular structural disparities between maceral components are intrinsic factors governing their reactivity and physicochemical behaviors during storage and transportation. To investigate the molecular structural differentiation between vitrain and durain in low- to medium-rank coals (R_o,max = 0.65–1.71%), this study selected samples of long-flame coal and gas coal from the Huanglong Coalfield, coking coal from the Hedong Coalfield, and fat coal from the Weibei Coalfield. The microstructural variations in macroscopic coal components during coalification were analyzed using Fourier transform infrared spectroscopy (FTIR), ¹³C nuclear magnetic resonance (¹³C-NMR), and X-ray photoelectron spectroscopy (XPS). The results indicated that the aromatic structures of vitrain are predominantly trisubstituted, with their proportion consistently exceeding that in durain. In contrast, durain exhibits a progressive transition from trisubstituted to pentasubstituted aromatics with increasing coal rank, accompanied by higher aromaticity, condensation degree, and aromatic carbon content. The d₀₀₂ size of the vitrain decreased from 3.82 to 3.47, while that of the durain decreased from 3.52 to 3.40. Both values showed a gradual decline, with the vitrain exhibiting a larger reduction than the durain. This indicates that the lateral extension of the microcrystalline structure in the durain is more developed, resulting in tighter molecular connections. ¹³C-NMR analysis further reveals that durain possesses higher f_al^H/f_al^* and bridge carbon ratios (X_BP), along with a lower f_a^S/f_a^’ ratio, reflecting a greater degree of aromatic ring condensation. XPS analysis revealed that durain generally contains a higher oxygen-functional group content but lower C-C/C-H content compared to vitrain. Collectively, these findings confirm significant structural divergence between vitrain and durain during coalification, with durain exhibiting more developed aromaticity, structural condensation, and organizational order. Full article

Powder flow is a constant concern in the production of solid dosage forms. Its concise and reliable determination and improvement are challenges for the pharmaceutical industry. Lactose (Lac) and microcrystalline cellulose (MCC) are both widely used pharmaceutical fillers either alone or mixed. In this study, flow determination was performed through methods described on the European Pharmacopoeia. The results obtained showed poor flow and cohesive behavior for Lac and MCC powders and their mixtures (co-processed excipients). The 50% Lac_MCC mixture, with colloidal silicon dioxide (CSD) as the glidant in different proportions, showed relevant improvements in flow. In addition, the effective angle of wall friction (φx), the effective angle of internal friction (φe), arching, and ratholing were also determined, demonstrating the flow behavior in the discharge equipment. Outlet diameters that prevent blockages or insufficient powder flow were also determined. With this study, it was concluded that it was possible to prepare a co-processed excipient with optimal flow behavior composed of Lac_MCC and CSD as a glidant. Full article

Siliceous rocks of various colors and types are extensively developed within the Middle–Lower Ordovician carbonate along the Northwest Tarim Basin. Their genesis provides important insights into the evolution of basinal fluids and the associated diagenetic alterations of the carbonates. Based on petrographic, geochemical, fluid inclusion, and petrophysical analyses, this study investigates the origin of siliceous rocks within the Middle–Lower Ordovician carbonate formations (Penglaiba, Yingshan, and Dawangou formations) in the Kalpin area, Tarim Basin, and investigates the impact on hydrothermal reservoirs. The results reveal two distinct episodes of siliceous diagenetic fluids: The first during the Late Ordovician involved mixed hydrothermal fluids derived from deep magmatic–metamorphic sources, formation brines, and seawater. Characterized by high temperature and moderate salinity, it generated black chert dominated by cryptocrystalline to microcrystalline quartz through replacement processes. The second episode developed in the Middle–Late Devonian as a mixture of silicon-rich fluids from deep heat sources and basinal brines. In conditions of low temperature and high salinity, it generated gray-white siliceous rocks composed of micro- to fine crystalline quartz, spherulitic-fibrous chalcedony, and quartz cements via a combination of hydrothermal replacement and precipitation. A reservoir analysis reveals that the multi-layered black siliceous rocks possess significant reservoir potential amplified by the syndiagenetic tectonic fracturing. In contrast, the white siliceous rocks, despite superior petrophysical properties, are limited in scale as they predominantly infill late-stage fractures and vugs, mainly enhancing local flow conduits. Hydrothermal alteration in black siliceous rocks is more intense in dolostone host rocks than in limestone. Thus, thick (10–20 m), continuous black siliceous layers in dolostone and the surrounding medium-crystalline dolostone alteration zones, are promising exploration targets. This study elucidates the origins of Ordovician siliceous rocks and their implications for carbonate reservoir properties. The findings may offer valuable clues for deciphering the evolution and predicting the distribution of hydrothermal reservoirs, both within the basin and in other analogous regions worldwide. Full article

In response to growing interest in green additives derived from natural raw materials or post-production waste of natural origin, epoxy compositions containing the additive in the form of waste wood flour and microcellulose were prepared. The research involved the chemical modification of the additive through a two-stage silanization process using 3-aminopropyltriethoxysilane. Followed by filler’s characterization using Fourier Transformed Infrared Spectroscopy (FT-IR) to analyze the modification in chemical structure, Wide Angle X-Ray Diffraction (WAXD) to detect differences in crystal structure, and Scanning Electron Microscopy (SEM) to observe morphological changes. Next, waste oak flour (WF) and microcrystalline cellulose (MCC) were used in unmodified and silanized form (sil-WF and sil-MCC, respectively) to prepare epoxy composites, followed by testing their influence on the mechanical (hardness, tensile strength, flexural strength, compressive strength, and impact strength), thermal, and morphological characteristics of epoxy composites based on Epidian 6. Comparing the effect of modification on the properties of the analyzed additives, it was found that silanization had a larger impact on increasing the interaction of the waste wood flour with the epoxy matrix than silanization of MCC due to a lesser tendency of the sil-WF than the sil-MCC to agglomerate. An enhanced interaction of sil-WF with the polymer resulted in improved mechanical properties. Composite EP/sil-WF (cured epoxy composite based on low-molecular-weight epoxy resin Epidian 6 filled with 5 wt.% of silanized wood flour) was characterized by improved flexural (61.97 MPa) and compressive properties (69.1 MPa) compared to both EP/WF (cured epoxy composite based on low-molecular-weight epoxy resin Epidian 6 filled with 5 wt.% of unmodified wood flour) (42.39 MPa and 61.0 MPa) and the unfilled reference composition (54.55 MPa and 67.4 MPa, respectively). Moreover, compositions containing a cellulosic additive were characterized by better impact properties than the reference composition. Full article

Numerical simulations of the forming limit diagram (FLD) for SUS430/Al1050/TA1 laminated metal composites (LMCs) are conducted through the crystal plasticity finite element (CPFE) model integrated with the Marciniak–Kuczyński (M–K) theory. Representative volume elements (RVEs) that reconstruct the measured crystallographic texture, as characterized by electron backscatter diffraction (EBSD), are developed. The optimal grain number and mesh density for the RVE are calibrated through convergence analysis by curve-fitting simulated stress–strain responses to the uniaxial tensile data. The established multi-scale model successfully predicts the FLDs of the SUS430/Al1050/TA1 laminated sheet under two stacking sequences, namely, the SUS layer or the TA1 layer in contact with the die. The Nakazima test results validate the effectiveness of the proposed model as an efficient and accurate predictive tool. This study extends the CPFE–MK framework to multi-layer LMCs, overcoming the limitations of conventional single-layer models, which incorporate FCC, BCC, and HCP crystalline structures. Furthermore, the deformation-induced texture evolution under different loading paths is analyzed, establishing the relationship between micro-scale deformation mechanisms and the macro-scale forming behavior. Full article

The COREX smelting-reduction route is a representative non-blast furnace technology, but its scale-up is hindered by insufficient gas and liquid permeability in the melter gasifier. To improve the gas and liquid permeability of the melter gasifier, coke is charged together with an iron-bearing material to partly replace lump coal to increase the burden voidage. The charged coke undergoes successive physical and chemical attacks that progressively weaken its strength, finally reducing the coke particle size and impairing overall burden permeability. Drilling “in situ” coke samples from the tuyere zone is an effective method to study coke behaviors inside a working melter gasifier. This work obtained tuyere coke samples by direct coke sample drilling during a melter gasifier blow-out and then systematically investigated the coke deterioration behaviors in the melter gasifier. The results show that the mean particle size decreased from an initial 50.3 mm to 31.6 mm at the tuyere, evidencing the severe fragmentation of coke. Basic oxides and alkali metals in the coke ash increased, indicating alkali recycling and enrichment occurred in the melter gasifier. Microcrystalline structure analysis of coke revealed a high degree of graphitization. Furthermore, coke degradation was further accelerated by both alkalis trapped in the coke pores and slag infiltration into the pores. This study clarifies the properties of the coke in the tuyere of the COREX melter gasifier and provides a theoretical basis for its operational optimization. Full article