Search Results (112)

To address the severe wear and galvanic corrosion of TC4/Mg three-dimensional interpenetrating composites caused by the potential difference and hardness disparity between the two phases, this work proposes a hybrid surface modification strategy combining plasma electrolytic oxidation (PEO) with a self-assembled monolayer (SAM) doped with multi-walled carbon nanotubes (MWCNTs). A PEO ceramic coating was first grown in situ on the composite surface, followed by sealing modification using MWCNTs-containing SAM. The microstructure, phase composition, tribological behavior and potentiodynamic polarization curves of the coatings were systematically evaluated. The results show that the PEO coating is mainly composed of Mg₂SiO₄, MgO, MgF₂ and TiO₂, exhibiting a typical porous structure. After the MWCNTs-doped SAM composite modification, the nano-fillers and the molecular layer synergistically seal the micropores and cracks, and the surface transforms into a continuous and dense layered morphology. Wear tests reveal that the composite coating reduces the friction coefficient to 0.195 and decreases the wear volume by 93.53% compared with the bare composite. The “micro-roller bearing” effect and debris adsorption of MWCNTs significantly improve the wear resistance, and the dominant wear mechanism changes from abrasive wear to three-body wear. Electrochemical measurements show that the corrosion current density of the composite coating decreases from 2 × 10⁻⁴ A·cm⁻² (bare composite) to 1.401 × 10⁻⁹ A·cm⁻², i.e., a reduction by five orders of magnitude, with a protection efficiency of 99.99%. This is attributed to the physical barrier effect of the PEO coating and the synergistic sealing of defects, as well as the blocking of electron transfer by MWCNTs/SAM. The multi-level protection system of “PEO + MWCNTs + SAM” constructed in this work achieves a synergistic improvement in both wear resistance and corrosion resistance of the TC4/Mg two-phase interpenetrating composite, and holds promise for further investigation as an osseointegration implant material. Full article

Nickel–aluminum bronze (NAB) propellers can be severely damaged by the synergistic action of chloride corrosion and solid–liquid erosion in marine environments. However, the direct application of micro-arc oxidation (MAO) to NAB is fundamentally hindered because NAB is a non-valve metal. Herein, this limitation is circumvented via a novel hybrid strategy integrating friction stir welding (FSW) and MAO. A defect-free aluminum transition layer is first fabricated onto NAB by FSW and thinned to ~30 μm for MAO. An Al₂O₃-based composite ceramic coating is synthesized, exhibiting a duplex structure with α/γ-Al₂O₃ and an amorphous Si-O network. The coating demonstrates a nano-hardness of 16.2 ± 2.0 GPa and an elastic modulus of 251.3 ± 31.1 GPa, underpinned by a robust interfacial tensile strength of 72.7 MPa. In 3.5 wt.% NaCl, the corrosion current density is suppressed to 1.335 ± 0.151 × 10⁻⁷ A/cm², while the charge transfer resistance reaches 3.072 × 10⁵ Ω·cm². Mass loss after 30-day immersion is reduced to ~1/11 of NAB, and erosion loss at 400 rpm is ~1/8 of that of the substrate. Electrochemical results indicate that the Al transition layer provides an initial beneficial contribution, while the MAO ceramic coating further delivers the dominant barrier protection, together leading to the best overall corrosion resistance of the hybrid-treated sample. Full article

Interfacial stress concentration induced by curing shrinkage during the manufacturing of epoxy resin is a primary trigger for micro-nano defect formation and electrical performance degradation in power equipment. To address the computational complexity of traditional viscoelastic models and the thermoelastic behavior wherein the stiffness of the epoxy resin varies with temperature during curing, this paper proposes an improved viscoelastic constitutive model incorporating a thermo-elastic factor. By coupling curing kinetics, heat conduction, chemical shrinkage, and mechanical effects, a multi-physics simulation framework is constructed to describe the complete epoxy curing process, thereby revealing the spatiotemporal evolution of curing stress deformation. To verify the model’s accuracy, an in situ monitoring system based on Fiber Bragg Grating (FBG) sensors was established. A temperature compensation method was utilized to effectively decouple temperature and stress within the complex exothermic curing environment. This study reveals a significant strain gradient effect during the resin curing process. Experimental measurements indicate strains of 21,609 με and 5800 με at the interface and surface, respectively, with numerical simulations exhibiting high agreement with the experimental data. This research not only provides an efficient simulation approach for predicting curing stress but also offers a theoretical basis for the crack-resistant structural design of high-performance epoxy-based power equipment. Full article

This study investigates the influence of nano-alumina (nano-Al₂O₃) on the compressive properties and damage mechanisms of epoxy matrix composites across a wide strain rate range. Composites with varying nano-Al₂O₃ contents (0, 1, 3, 5, 10, 15 wt%) were tested under quasi-static (0.001~0.1 s⁻¹) and dynamic (2500~4800 s⁻¹) conditions using a universal testing machine and a Split Hopkinson Pressure Bar, respectively. The phase, the microstructure, and their effects on macro-mechanical performance and micro-damage were characterized by XRD, SEM, and TEM. Results indicate that the incorporated nano-Al₂O₃ is highly crystalline, single-phase lamellar α-Al₂O₃. Its addition significantly modulates the compressive properties, with effects dependent on both content and strain rate. Under quasi-static compression, yield strength increased monotonically with nano-Al₂O₃ content at 0.1 and 0.01 s⁻¹, reaching a maximum increase of ~9.5% at 15 wt%. However, at 0.001 s⁻¹, optimal strength occurred at 10 wt%, beyond which agglomeration caused degradation. Dynamic tests revealed a positive strain rate effect. The 10 wt% composite exhibited optimal overall performance, combining high peak stress and a stable stress plateau, whereas the 15 wt% sample showed higher peak stress but poor post-peak load-bearing capacity. Microstructural analysis showed that 10 wt% nano-Al₂O₃ dispersed uniformly, enhancing toughness by inhibiting crack propagation via interfacial bonding and microstructural refinement. In contrast, at 15 wt%, particle agglomeration induced interfacial defects, promoting debonding and brittle fracture. This work provides insights into the wide-strain-rate mechanical behavior of nanoparticle-reinforced polymers and supports the design of high-performance, impact-resistant epoxy composites. Full article

The uniformity of local photoelectric properties in infrared detectors is critical for detection sensitivity. However, micro-nano-scale surface abnormalities introduced during mercury cadmium telluride (HgCdTe) fabrication systematically degrade in-plane photoelectric response consistency. To overcome the optical diffraction limits of standard far-field metrology, we utilized a cryogenic scattering-type scanning near-field optical microscopy (Cryo-SNOM) system to achieve the first super-resolution, in situ imaging of local near-field photocurrent in HgCdTe photoconductive detectors at 10 K. Device-level measurements reveal that sub-wavelength surface protrusions (~tens of nanometers high) act as strong recombination centers, suppressing local photocurrent and causing a consistent 10~20% relative signal attenuation compared to planar regions. Power and bias-dependent testing indicate these defects function as unsaturated linear recombination states. Increasing bias voltage amplifies the coupling between the external field and the defect’s built-in field, broadening the local depletion region and driving a non-linear escalation in the attenuation ratio. This study establishes quantitative engineering tolerances for morphological deviations at the nanoscale, providing critical criteria for the chip integration, structural optimization, and precision manufacturing of high-performance infrared sensing arrays. Full article

Nano-SiO₂-reinforced epoxy resin gel mortar (NERM) serves as an essential material for repairing and strengthening defective structures in civil engineering. This study developed a hybrid fiber-reinforced NERM (HF-NERM) by incorporating PVA–steel fiber, aiming to achieve superior mechanical properties, toughness, and bonding performance. This study systematically investigates the workability, mechanical properties, toughness, and bonding characteristics of HF-NERM, as well as their enhancement mechanisms characterized using scanning electron microscopy (SEM). Experimental results indicate that the slump of HF-NERM decreased significantly with increasing hybrid fiber content, and the regression coefficient of PVA fiber on slump was −86.7, while that of steel fiber was −4.5. The addition of hybrid fibers generally enhanced the mechanical properties. The optimal combination was 0.9% PVA fiber and 1.2% steel fiber, at which the flexural strength reached 11.56 MPa with an increase of 32.57%, splitting tensile strength reached 4.42 MPa with an increase of 20.1%, and interfacial bonding strength was improved by 9.8%. With the exception of splitting tensile strength, most mechanical properties initially increased and then decreased with increasing hybrid fiber content, indicating an optimal dosage. The hybrid fibers also enhanced the flexural toughness of HF-NERM; the toughness indices I₅, I₁₀ and I₂₀ were increased by 20.99%, 24.12% and 65.83%, respectively, and the residual strength factors R_5,10 and R_10,20 were increased by 26.8% and 160.8%. The hybrid fibers also enhanced the flexural toughness of HF-NERM. Mechanistically, PVA fibers primarily contributed to preventing the development of micro-cracks, while steel fibers were the main contributors to resisting macro-cracks. SEM observations demonstrated that the failure modes of PVA fibers involved synergistic mechanisms, while those of steel fibers were relatively singular. Related enhancement mechanisms were discussed based on the experimental results. Finally, the results demonstrate that NERM could be effectively strengthened by adding an appropriate content of hybrid fibers. This study’s novelty lies in quantifying the individual and synergistic effects of PVA–steel fibers in the NERM system, establishing optimal dosage parameters, and revealing matrix–fiber interaction mechanisms specific to epoxy-based composites. The findings provide a reliable material design basis for high-performance repair mortars and offer practical guidance for extending the service life of aging civil engineering structures. Full article

The anti-corrosion performance of epoxy coatings in saline solution environments is restricted by their surface hydrophilicity and microporous defects. Herein, we developed a modified epoxy (MEP)-based superhydrophobic anticorrosive coating by fluorinated resin matrix and incorporation of polyaniline@expanded graphite (FPANI@MEG) anticorrosive fillers. The FPANI@MEG fillers were fabricated via in situ polymerization of aniline on the surface of dopamine-modified expanded graphite to construct the micro-nano hierarchical structure required for superhydrophobicity, while providing barrier shielding and active passivation functions. The results showed that the final coating exhibited excellent superhydrophobicity with a water contact angle of 156.5 ± 1.8° and sliding angle of 3.0 ± 0.6°, along with excellent adhesion and adaptability to various complex environments. Meanwhile, the coating maintained superhydrophobicity after 400 cycles of Taber abrasion and 450 g of falling-sand impact, demonstrating hydrophobic robustness. Furthermore, the coating exhibited a low-frequency impedance modulus of 2.30 × 10⁷ Ω·cm² after immersion in NaCl solution for 15 days. The synergistic combination of air film shielding, physical barrier, and active passivation endowed the coating with good anticorrosion performance. This work may provide a theoretical reference for improving the corrosion protection of epoxy-based superhydrophobic coatings on carbon steel in aggressive saline solution environments. Full article

Epoxy resin (E-51) exhibits excellent adhesion and is widely used in the preparation of functional composite coatings. However, its smooth surface lacking micro/nano composite structures limits its self-cleaning capability and optical properties. Direct incorporation of organic silicone or inorganic fillers often faces severe phase separation and filler agglomeration issues, resulting in defects in coating durability and weather resistance. To address these challenges, this study developed a synergistic modification strategy integrating surface energy modulation with the architectural design of micro/nano-structures. Amino-terminated PDMS undergoes ring-opening addition reactions with epoxy groups in the epoxy resin, while functionalized barium sulfate nanoparticles modified with dual silane coupling agents are incorporated to enhance optical properties. This synergistic approach not only resolved interfacial compatibility but also endowed the PDMS@EP-BaSO₄ coating with outstanding comprehensive properties; the water contact angle increased to 123.5°, demonstrating an easy-to-clean benefit. Visible light reflectance reached 95%, and emissivity rose to 90%. Furthermore, when applied to metal surfaces, the coating exhibited excellent stability against acid–alkali–salt corrosion, extreme temperatures, and ultrasonic agitation. This work provided a novel approach for developing protective coatings that integrated high reflectance, high emissivity, and long-term anti-soiling properties. Full article

Bone regeneration focuses on the creation of functional tissue to repair bone defects. Creating a biodegradable scaffold hydrogel that combines a hemostatic agent with bioactive ceramics can afford the biological and mechanical benefits of both components. In the present study, we developed an injectable gelatin–alginate dual-composite hydrogel, loaded with two functional fillers: hydroxyapatite (HA) and the hemostatic agent montmorillonite (MMT). HA (microparticles and nanoparticles) was incorporated at concentrations of 10–30 mg/mL, with and without MMT at 20 mg/mL. The effects of functional fillers and their concentration on the microstructure and resulting physical and mechanical properties were studied, and a qualitative model summarising these effects was developed. All formulations exhibited clinically appropriate gelation times (5–29 s). n-HA significantly prolonged gelation time, reaching 29 ± 3 s at 30 mg/mL, while MMT reduced gelation time at all concentrations. The tensile strength of the unloaded hydrogel reached 20 kPa and increased to 57 kPa with 30 mg/mL of n-HA. The tensile strength even increased further with the addition of MMT (77 kPa). The results indicate that the combination of HA and MMT produced dual micro-composite hydrogels with moderate reinforcement, whereas the combination of n-HA and MMT generated dual nano–micro composites with combined reinforcing effects. The latter exhibited the highest strength and sealing ability while maintaining clinically relevant gelation times and controlled swelling behaviour. In conclusion, the combination of MMT with n-HA or HA enables the creation of functional hydrogels with controlled properties, tailored to specific applications in bone regeneration. Full article

To address winter construction challenges such as slow early-stage strength development, inhibited hydration processes, and pore structure defects in concrete under low-temperature conditions, this study employs nano-TiO₂ as a modifying agent. It is incorporated into concrete through cement replacement methods; the study systematically investigates the influence of different admixture dosages (1%, 2%, 3%, by cement mass) on the mechanical properties, hydration process, and micro-pore structure of concrete. The test employed an electro-hydraulic servo universal testing machine to measure compressive and splitting tensile strengths. Differential thermal analysis (DTA) characterized the formation of hydration products (Ca(OH)₂). Micro-CT technology and pore network modeling were utilized to quantify micro-pore parameters. Results indicate that (1) nano-TiO₂ regulates the setting time of pure paste, with increased dosage shortening both initial and final setting times. At a 3% dosage, initial setting time plummeted from 5.5 min in the control group to 3.3 min; (2) nano-TiO₂ significantly enhances early-age (1–3 days) strength of low-temperature concrete, with optimal effect at 1% dosage. Compressive strength and splitting tensile strength at 1 day increased significantly by 20% and 26%, respectively, compared to the control group. Strength differences among groups gradually narrowed at 28 days; (3) DTA indicates that nano-TiO₂ accelerates early cement hydration; (4) micro-CT results show that the 1% dosage group exhibits significantly reduced porosity at day 1 compared to the control group, with notable decreases in Grade 0 and Grade 1 interconnected porosity resulting in the most optimal pore structure density. In summary, the optimal dosage of nano-TiO₂ in low-temperature environments is 1% by mass of cement. Through the synergistic “nucleation-filling effect,” it promotes early-stage hydration and optimizes pore structure, providing technical support for winter concrete construction. Full article

Although micro-arc oxidation (MAO) coatings are widely used due to their corrosion and wear resistance, their inherent micro-pore defects seriously affect their service life. The conventional sealing materials to these defects often fail to bond well with the pore wall due to volume shrinkage during curing, resulting in a service life that still does not meet expectations. Here, a novel pore-sealant is prepared to overcome the issue by adding nano calcium sulfoaluminate (CAS) expansive fillers. The modified CAS particles were compounded with glycidyl methacrylate (CAS sealant) and were driven to seal the micro-pores of MAO coatings by negative pressure. Results indicate that the surface porosity of the MAO coating decreased almost to zero after sealing treatment with the CAS sealant. Its low-frequency impedance |Z|_0.01Hz remained at 10⁸ Ω·cm² after 672 h of immersion, which is three orders of magnitude higher than that achieved by traditional sealing methods. The mechanism is that the interface defects at fillers/pore walls are filled by the sealant volume expansion due to CAS water absorption, which significantly inhibits the rate of corrosion medium penetration into the coating. Full article

Micro-nano bubbles (MNBs), typically characterized by diameters ranging from tens of micrometers to hundreds of nanometers, have gained significant attention in recent years due to advancements in nanotechnology and related characterization methods. This technology has shown great promise in the field of petroleum engineering. Among the various applications, the integration of MNBs with gel technology plays a critical role in enhancing drilling safety. This paper aims to systematically review the current status, challenges, and optimization strategies for the application of MNBs in petroleum engineering, with a particular focus on their combined use with gel technology in oilfield applications. The paper first introduces the preparation methods and physicochemical properties of MNBs tailored for oilfield applications. It then systematically reviews the use of MNBs in the following three key areas of petroleum engineering: drilling, enhanced oil recovery (EOR), and oil–water separation. The paper also compares domestic and international technological approaches, highlighting the challenges associated with the large-scale application of MNBs in China. Notably, in the areas of drilling and enhanced oil recovery, the synergistic use of MNBs and gel technology has demonstrated significant potential. The gel–MNB combined technology demonstrates particular promise for China’s special reservoirs, as gel’s high molecular weight compensates for MNBs’ sedimentation defects, while their synergistic effects on interfacial tension reduction and drilling fluid stabilization provide an eco-efficient approach for extreme conditions. Additionally, focusing on the combined application of gel and MNB technology, along with adjustments in gel stability and MNB size, could offer a promising solution for the efficient and sustainable development of special reservoirs (such as those with high temperature, pressure, and salinity) in China. Full article

This study investigates the effects of Ar ion irradiation on the mechanical properties and microstructure of SA508 Grade 3 Class 1 and Class 2 reactor pressure vessel steels. Three different fluence levels of Ar ion irradiation were applied to simulate accelerated irradiation damage conditions. Charpy impact and tensile tests conducted before and after irradiation showed no significant changes in bulk mechanical properties. Stopping and Range of Ions in Matter (SRIM) and Transport of Ions in Matter (TRIM) simulations revealed that Ar ion irradiation produces a shallow penetration depth of approximately 2.5 µm, highlighting the limitations of conventional macro-mechanical testing for evaluating irradiation effects in such a thin surface layer. To overcome this limitation, nano-indentation tests were performed, revealing a clear increase in indentation hardness after irradiation. Transmission electron microscopy (TEM) analysis using STEM–BF imaging confirmed a higher density of irradiation-induced defects in the irradiated specimens. The findings demonstrate that while macro-mechanical properties remain largely unaffected, micro-scale testing methods such as nano-indentation are essential for assessing irradiation-induced hardening in shallowly damaged layers, providing insight into the behavior of SA508 reactor pressure vessel steels under accelerated irradiation conditions. Full article

Artificial intelligence (AI), particularly machine learning (ML), is equipping laser micro/nano processing with significant intelligent capabilities, demonstrating exceptional performance in areas such as manufacturing process modeling, process parameter optimization, and real-time anomaly detection. This transformative potential is driving the development of next-generation laser micro/nano processing technologies. The key challenges confronting traditional laser manufacturing stem from the complexity of laser–matter interactions, resulting in difficult-to-control processing outcomes and the accumulation of micro/nano defects across multi-step processes, ultimately triggering catastrophic process failures. This review provides an in-depth exploration of how machine learning effectively addresses these challenges through the integration of data-driven modeling with physics-driven modeling, coupled with intelligent in situ monitoring and adaptive control techniques. Systematically, we summarize current representative breakthroughs and frontier advances at the intersection of machine learning and laser micro/nano processing research. Furthermore, we outline potential future research directions and promising application prospects within this interdisciplinary field. Full article

It is challenging to manufacture complex and intricate shapes and geometries with desired surface characteristics using a single manufacturing process. Parts often need to undergo post-processing and must be transported from one machine into another between steps. This makes the whole process cumbersome, time-consuming, and inaccurate. These shortcomings play a major role during the manufacturing of micro and nano products. Hybrid manufacturing (HM) has emerged as a favorable solution for these issues. It is a flexible process that combines two or more manufacturing processes, such as additive manufacturing (AM) and subtractive manufacturing (SM), into a single setup. HM works synergistically to produce complex, composite, and customized components. It makes the process more time efficient and accurate and can prevent unnecessary transportation of parts. There are still challenges ahead regarding implementing and integrating sensors that allow the machine to detect defects and repair or customize parts according to needs. Even though modern hybrid machines forecast an exciting future in the manufacturing world, they still lack features such as real-time adaptive manufacturing based on sensors and artificial intelligence (AI). Earlier reviews do not profoundly elaborate on the types of laser HM machines available. Laser technology resolutely handles additive and subtractive manufacturing and is capable of producing groundbreaking parts using a wide scope of materials. This review focuses on HM and presents a compendious overview of the types of hybrid machines and setups used in the scientific community and industry. The study is unique in the sense that it covers different HM setups based on machine axes, materials, and processing parameters. We hope this study proves helpful to process, plan, and impart productivity to HM processes for the betterment of material utilization and efficiency. Full article