Search Results (132)

Owing to the substantial polarity difference and weak interfacial interaction, the large-scale application of fly ash (FA) in rubber materials still faces substantial challenges. To solve this issue, this study prepared a modified hybrid SSBR@FA filler through a solution mechanochemical reaction between solution-polymerized styrene-butadiene rubber (SSBR) and FA in a lab planetary ball mill. Fourier transform infrared spectroscopy (FTIR) and energy-dispersive spectroscopy (EDS) analyses demonstrated the in situ grafting-neutralization between the carboxyl in the SSBR chains and metal oxides in FA. Transmission electron microscopy (TEM) showed that surface-grafted SSBR formed a rubber-constrained layer on FA particle surfaces, which can reduce their surface energy and improve the wettability between FA and SBR matrix. Compared with the SBR vulcanizate, the mechanical properties, thermal conductivity, and flame-retardant properties of the SBR/SSBR@FA vulcanizates were obviously improved. This was because of the uniform distribution of FA and the improved interfacial interaction between FA and the rubber matrix. For example, the tensile strength, tear strength, and elongation at break increased by 66.3%, 52.9%, and 17.7%, respectively. This easy, efficient, and environmentally modified method for FA was expected offer a practical and creative solution for its application in rubber manufacturing. Full article

Carbon-enriched concentrates based on shungite ore from rare-metal mining waste were obtained, and their effect on the properties of oil- and fuel-resistant carbon-black-filled rubber used for the production of pressure hoses was investigated. The shungite concentrates were produced by flotation followed by acid activation. A blend of nitrile butadiene rubber and butadiene–α-methylstyrene rubber was used as the elastomeric base. Carbon black was partially replaced with shungite fillers (5–15 phr). The presence of shungite was found to prolong both the scorch time and the optimum cure time of the rubber compounds, likely due to oxide impurities that interfere with the vulcanization activation process. Replacing carbon black with shungite ore and its flotation concentrate in the rubber formulations resulted in a decrease in Mooney viscosity compared to the samples without shungite fillers. Acid-activated shungite concentrate at contents above 5 phr increases the viscosity of the rubber compound. It was found that acid-activated shungite concentrate provides high tensile strength and excellent thermo-oxidative stability of the rubber, whereas the use of shungite ore above 5 phr reduces the tensile strength and causes significant changes in tensile properties upon thermo-oxidation. When exposed in oil, rubbers containing shungite fillers retain their mechanical properties, with the best resistance in hydrocarbon media observed for the rubber filled with acid-activated shungite concentrate. Full article

Conductive hydrogels that simultaneously exhibit high mechanical robustness, reliable electrical conductivity, and interfacial adhesion are highly desirable for flexible sensing applications; however, achieving these properties in a single system remains challenging due to intrinsic structure–property trade-offs. Herein, a multifunctional conductive hydrogel (ASP hydrogel) is developed based on a polyacrylamide (PAM)/sodium alginate (SA) double-network architecture using a gallic acid (GA)–Fe³⁺–pyrrole (Py) coupling strategy. In this design, GA provides metal-coordination sites for Fe³⁺, while Fe³⁺ simultaneously serves as an oxidant to trigger the in situ polymerization of pyrrole, enabling the homogeneous integration of polypyrrole (PPy) conductive networks within the hydrogel matrix. The resulting ASP hydrogel exhibits a markedly enhanced fracture strength of 2.95 MPa compared with PAM (0.26 MPa) and PAM–SA (0.22 MPa) hydrogels, together with stable electrical conductivity and reproducible strain-dependent electrical responses. Moreover, the introduction of dynamic metal–phenolic coordination and hydrogen-bonding interactions endows the hydrogel with intrinsic self-healing capability and strong adhesion to diverse substrates. Rather than relying on simple filler incorporation, this work demonstrates an integrated network design that balances mechanical strength, conductivity, and adhesion, providing a versatile material platform for flexible strain sensors and wearable electronics. Full article

This study aims to address a major challenge and find solutions for developing less expensive, lighter, and more efficient energy storage materials while remaining environmentally friendly. This work combines the study of the structural, morphological, and optical properties of epoxy nanocomposites containing ZnO and SnO₂ and highlights the influence of oxide filler content on their energy storage performance. To this end, epoxy nanocomposites filled with metal oxides (ZnO and SnO₂) prepared by extrusion, a simple, economical, and reliable industrial method, were studied and compared. The materials obtained are inexpensive, lightweight, and highly efficient, and can replace traditional glass-based systems in the energy sector. The results of XRD, SEM, and FTIR analyses show the absence of impurities, the stability of the structures in humid environments, and the homogeneity of the prepared films. They also indicate that the nature and charge content of the oxide integrated into the polymer matrix play a significant role in the properties of the nanocomposites. Optical measurements were used to determine the film thickness, the type of electronic transition, the band gap energy, and the Urbach energy. Based on the results obtained, the prepared nanocomposite films appear to be promising materials for energy-based optical applications. Full article

Alkaline water electrolysis is a widely researched method for hydrogen generation due to its low cost, scalability and its advantage of being able to produce hydrogen using only renewable energy. Enhancing the efficiency of electrolysis systems relies mainly on the development of high-performance ion-conductive membranes. The incorporation of ceramic fillers into polyvinyl alcohol (PVA) membranes as a composite material has shown considerable promise in enhancing the performance of electrolyzers. In this work, novel composite separator membranes for use in alkaline electrolyzers were developed from aqueous PVA solutions and physically crosslinked through a freeze–thawing process. To enhance the membrane properties, two types of ceramic fillers—titanium dioxide (TiO₂) and zirconium dioxide (ZrO₂)—were incorporated into the starting crosslinking solution. The thermal stability of these membranes was studied by a Differential Scanning Calorimetry (DSC) technique where we can conclude that addition of TiO₂ and ZrO₂ significantly influences the thermal properties of PVA membranes. These metal oxides enhance thermal stability, as shown by the shift in exothermic peaks toward higher temperatures and alterations in the degradation mechanism, evidenced by changes in the intensity and number of DSC peaks. The effect is concentration-dependent for TiO₂, where higher contents produce more pronounced yet increasingly complex thermal behavior. Compared with commercial membrane (Zirfon Perl), these types of membranes exhibit better electrochemical performance at ambient temperature and pressure; however, the process of preparation is simpler, reducing the cost of the hydrogen production process. The polarization curves (U-I curves) indicated a decrease in voltage with the addition of an ionic activator based on cobalt and molybdenum. Conductivity measurements performed using electrochemical impedance spectroscopy utilizing a two-probe method revealed that PVA membranes with TiO₂ exhibit ionic conductivity comparable to that of the commercial membrane. Compared to the commercial membrane, these types of membranes demonstrated similar mechanical properties and improved electrochemical performance at ambient temperature and pressure, along with a simplified production process and lower cost of hydrogen production. Full article

The persistent contamination of water bodies by organic compounds, heavy metals, and pathogenic microorganisms represents a critical environmental and public health concern worldwide. In this context, polymer composite materials have emerged as promising multifunctional platforms for advanced water purification. These materials combine the structural versatility of natural and synthetic polymers with the enhanced physicochemical functionalities of inorganic fillers, such as metal oxides and clay minerals. This review comprehensively analyzes recent developments in polymer composites designed to remove organic, inorganic, and biological pollutants from water systems. Emphasis is placed on key removal mechanisms, adsorption, ion exchange, photocatalysis, and antimicrobial action, alongside relevant synthesis strategies and material properties that influence performance, such as surface area, porosity, functional group availability, and mechanical stability. Representative studies are examined to illustrate contaminant-specific composite designs and removal efficiencies. Despite significant advancements, challenges remain regarding scalability, material regeneration, and the environmental safety of nanostructured components. Future perspectives highlight the potential of bio-based and stimuli-responsive polymers, hybrid systems, and AI-assisted material design in promoting sustainable, efficient, and targeted water purification technologies. Full article

The widespread application of WE43 (Mg-4Y-2Nd-1Gd-0.5Zr) alloy castings in aerospace components is hindered by the frequent formation of defects such as cracks, pores, and especially yttria inclusions. These defects necessitate subsequent welding. However, using homologous WE43 filler wires often exacerbates these issues, leading to high crack susceptibility and reintroduction of inclusions. Herein, we propose a novel strategy of tailoring Y content in filler wires to achieve high-quality welded joint of WE43 sand castings. Systematic investigations reveal that reducing Y content to 2 wt.% (WE23) effectively suppresses oxide inclusion formation and significantly enhances the integrity of the joint. The fusion zone microstructure evolves distinctly with varying Y levels: grain size initially increases, peaking at 24 μm with WE43 wire, then decreases with further Y addition. Moreover, eutectic compounds transition from a semi-continuous to a continuous network structure with increasing Y content, deteriorating mechanical performance. Notably, joints welded with WE23 filler exhibit minimal performance loss, with ultimate tensile strength, yield strength, and elongation reaching 93.0%, 98.0%, and 97.4% of the sand-cast base metal, respectively. The underlying strengthening mechanisms and solute-second phase relationships are elucidated, highlighting the efficacy of optimizing Y content in welding wire design. This study provides valuable insights toward defect-free welding of high-performance Mg-RE alloy castings. Full article

As electronic devices advance toward higher power density, heat dissipation has emerged as a critical bottleneck limiting their reliability. Graphene oxide (GO)/epoxy resin (EP) composites, combining high-thermal-conductivity potential with polymer-matrix advantages, have become a key focus for overcoming the limitations of traditional metal heat-dissipation materials. This review systematically examines these composites, analyzing their thermal conductivity enhancement mechanisms, structural regulation strategies, and application challenges. We first elaborate on how GO’s intrinsic properties influence its enhancement capability, then explore the roles of physical dispersion strategies and interfacial modification techniques in optimizing filler dispersion and reducing interfacial thermal resistance, revealing the effects of preparation processes on thermal conduction network construction. Their remarkable potential is demonstrated in applications such as electronic packaging and electromagnetic shielding. However, challenges including cross-scale structural design and multi-physics collaborative regulation remain. This review aims to provide theoretical foundations and technical guidance for transitioning these composites from lab research to industrial application and advancing thermal management in high-performance electronics. Full article

Polymer matrix composites (PMCs) are crucial for their applications in aerospace, electronics, defense, and structural materials. PMCs reinforced with nanofillers offer substantial potential for enhanced thermal and mechanical performance. Although there have been significant developments in nanofiller-based high-performance composites involving graphene, carbon nanotubes, and metal oxides, the smallest of all the fillers, the graphene quantum dot (GQD), has not been explored thoroughly. The objective of this study is to investigate the effects of GQDs on the thermal properties of epoxy nanocomposites using all-atom molecular dynamics (MD) simulations. Specifically, the influence of GQDs on the glass transition temperature (T_g) and coefficient of linear thermal expansion (CTE) of the bisphenol F epoxy is evaluated. Further, the effects of surface functionalization and edge functionalization of GQDs are analyzed. Results demonstrate that the inclusion of functionalized GQDs leads to a 16% improvement in T_g, attributed to enhanced interfacial interactions and restricted molecular mobility in the epoxy network. MD simulations reveal that functional groups on GQDs form strong physical and chemical interactions with the polymer matrix, effectively altering its dynamics at the T_g. These results provide key molecular-level insights into the design of the next generation of thermally stable epoxy nanocomposites for high-performance applications in aerospace and defense. Full article

Carbon nanohorns (CNHs), along with their nanocomposites and nanohybrids, have shown significant potential for humidity (RH) monitoring at room temperature (RT) due to their exceptional physicochemical and electronic properties, such as high surface area, tunable porosity, and stability in nanocomposites. Resistive sensors incorporating CNHs have demonstrated superior sensitivity compared to traditional carbon nanomaterials, such as carbon nanotubes and graphene derivatives, particularly in specific RH ranges. This review highlights recent advancements in CNH-based resistive RH sensors, discussing effective synthesis methods (e.g., arc discharge and laser ablation) and functionalization strategies, such as the incorporation of hydrophilic polymers or inorganic fillers like graphene oxide (GO) and metal oxides, which enhance sensitivity and stability. The inclusion of fillers, guided by Pearson’s Hard–Soft Acid–Base (HSAB) theory, enables tuning of CNH-based sensing layers for optimal interaction with water molecules. CNH-based nanocomposites exhibit competitive response and recovery times, making them strong candidates for commercial sensor applications. However, challenges remain, such as optimizing materials for operation across the full 0–100% RH range. This review concludes with proposed research directions to further enhance the adoption and utility of CNHs in sensing applications. Full article

Halogenated flame retardants have been amongst the most widely used and effective solutions for enhancing fire resistance. However, their use is currently strictly regulated due to serious health and environmental concerns. In this context, phosphorus-based and mineral flame retardants have emerged as promising alternatives. Despite this, their combined use is neither straightforward nor guaranteed to be effective. This study scrutinizes the interactions between these two classes of flame retardants (FR) through a systematic analysis aimed at elucidating the antagonistic pathways that arise from their coexistence. Specifically, this study focuses on two inorganic fillers, mineral huntite and chemically precipitated magnesium hydroxide, both of which produce basic oxides upon thermal decomposition. These fillers were incorporated into a poly(butylene terephthalate) (PBT) matrix to be utilized as advanced-mattress FR coating fabric and were subjected to a series of flammability tests. The pyrolysis products of the prepared polymeric composite compounds were isolated and thoroughly characterized using a combination of analytical techniques. Thermogravimetric analysis (TGA) and differential thermogravimetric analysis (dTGA) were employed to monitor decomposition behavior, while the char residues collected at different pyrolysis stages were examined spectroscopically, using FTIR-ATR and Raman spectroscopy, to identify their structure and the chemical reactions that led to their formation. X-ray diffraction (XRD) experiments were also conducted to complement the spectroscopic findings in the chemical composition of the resulting char residues and to pinpoint the different species that constitute them. The morphological changes of the char’s structure were monitored by scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS). Finally, the Limited Oxygen Index (LOI) and UL94 (vertical sample mode) methods were used to assess the relative flammability of the samples, revealing a significant drop in flame retardancy when both types of flame retardants are present. This reduction is attributed to the neutralization of acidic phosphorus species by the basic oxides generated during the decomposition of the basic inorganic fillers, as confirmed by the characterization techniques employed. These findings underscore the challenge of combining organophosphorus with popular flame-retardant classes such as mineral or basic metal flame retardants, offering insight into a key difficulty in formulating next-generation halogen-free flame-retardant composite coatings. Full article

Liquid metals (LMs), with their unique combination of high electrical conductivity and mechanical deformability, have emerged as promising materials for stretchable electronics and biointerfaces. However, the practical application of bulk LMs in wearable sensors has been hindered by processing challenges and low stability. To overcome these limitations, liquid metal particles (LMPs) encapsulated by native oxide shells have gained attention as versatile and stable fillers for stretchable and conductive composites. Recent advances have focused on the development of LM-based hybrid composites that combine LMPs with metal, carbon, or polymeric fillers. These systems offer enhanced electrical and mechanical properties and can form conductive networks without the need for additional sintering processes. They also impart composites with multiple functions such as self-healing, electromagnetic interference shielding, and recyclability. Hence, the present review summarizes the fabrication methods and functional properties of LM-based composites, with a particular focus on their applications in wearable sensing. In addition, recent developments in the use of LM composites for physical motion monitoring (e.g., strain and pressure sensing) and electrophysiological signal recording (e.g., EMG and ECG) are presented, and the key challenges and opportunities for next-generation wearable platforms are discussed. Full article

This work focuses on the design of concrete for the construction of winemaking tanks, as well as coating behaviour and stability of the systems in wine immersion. More specifically, alternative laboratory concrete mixtures were investigated by replacing cement with natural pozzolan and using silicate aggregates and quartz sand as filler in order to obtain self-compacting concrete of strength class C 20/25. The optimal mixture was selected and further tests were carried out on the mechanical properties of permeability, durability and thermal conductivity. Three coatings and plain concrete were tested for their leachability of heavy metals in wine. The results show that the selected composition with 20% cement replacement by natural pozzolan has the desired workability and strength and is comparable to a reference concrete without natural pozzolan. The leachability tests show that heavy metals do not leach out upon contact with wine, but only calcium and potassium oxide, which can be easily addressed by coating or treating the surface of the concrete. Also, the optimum coating did not influence the pH of the wine. Full article

Tyre wear particles (TWPs), generated from tyre-road abrasion, are a pervasive and under-regulated environmental pollutant, accounting for a significant share of global microplastic contamination. Recent estimates indicate that 1.3 million metric tons of TWPs are released annually in Europe, dispersing via atmospheric transport, stormwater runoff, and sedimentation to contaminate air, water, and soil. TWPs are composed of synthetic rubber polymers, reinforcing fillers, and chemical additives, including heavy metals such as zinc (Zn) and copper (Cu) and organic compounds like polycyclic aromatic hydrocarbons (PAHs) and N-(1,3-dimethylbutyl)-N′-phenyl-p-phenylenediamine (6PPD). These constituents confer persistence and bioaccumulative potential. While TWP toxicity in aquatic systems is well-documented, its ecological impacts on terrestrial environments, particularly in agricultural soils, remain less understood despite global soil loading rates exceeding 6.1 million metric tons annually. This review synthesizes global research on TWP sources, environmental fate, and ecotoxicological effects, with a focus on soil–plant systems. TWPs have been shown to alter key soil properties, including a 25% reduction in porosity and a 20–35% decrease in organic matter decomposition, disrupt microbial communities (with a 40–60% reduction in nitrogen-fixing bacteria), and induce phytotoxicity through both physical blockage of roots and Zn-induced oxidative stress. Human exposure occurs through inhalation (estimated at 3200 particles per day in urban areas), ingestion, and dermal contact, with epidemiological evidence linking TWPs to increased risks of respiratory, cardiovascular, and developmental disorders. Emerging remediation strategies are critically evaluated across three tiers: (1) source reduction using advanced tyre materials (up to 40% wear reduction in laboratory tests); (2) environmental interception through bioengineered filtration systems (60–80% capture efficiency in pilot trials); and (3) contaminant degradation via novel bioremediation techniques (up to 85% removal in recent studies). Key research gaps remain, including the need for long-term field studies, standardized mitigation protocols, and integrated risk assessments. This review emphasizes the importance of interdisciplinary collaboration in addressing TWP pollution and offers guidance on sustainable solutions to protect ecosystems and public health through science-driven policy recommendations. Full article

In high-temperature, high-pressure, and corrosive industrial environments, frictional wear of metallic components stands as a critical determinant governing the long-term operational reliability of mechanical systems. To address the challenge of traditional lubricating coating failure under a broad temperature range (−50 to 500 °C), this study developed a phosphate-based composite lubricating coating. Through air-spraying technology and orthogonal experimental optimization, the optimal formulation was determined as follows: binder/filler ratio = 6:4, 5% graphite, 15% MoS₂, and 10% aluminum powder. Experimental results demonstrated that at 500 °C, the coating forms an Al–O–P cross-linked network structure, with MoS₂ oxidation generating MoO₃ and aluminum powder transforming into Al₂O₃, significantly enhancing density and oxidation resistance. Friction tests revealed that the composite coating achieves a friction coefficient as low as 0.12 at room temperature with a friction time of 260 min. At 500 °C, the friction coefficient stabilizes at 0.24, providing 40 min of effective protection. This technology not only resolves the high-temperature instability of traditional coatings but also ensures an environmentally friendly preparation process with no harmful emissions, offering a technical solution for the protection of high-temperature equipment such as thermal power plant boiler tubes and petrochemical reactors. Full article