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Search Results (1,002)

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Keywords = melting reactions

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21 pages, 1442 KiB  
Article
Enzyme Modifications of Red Deer Fat to Adjust Physicochemical Properties for Advanced Applications
by Tereza Novotná, Jana Pavlačková, Robert Gál, Ladislav Šiška, Miroslav Fišera and Pavel Mokrejš
Molecules 2025, 30(15), 3293; https://doi.org/10.3390/molecules30153293 - 6 Aug 2025
Abstract
Red deer fat makes up approximately 7–10% of the animal’s weight and is not currently used. Regarding sustainability in the food industry, it is desirable to look for opportunities for its processing and use, not only in the food industry. The aim of [...] Read more.
Red deer fat makes up approximately 7–10% of the animal’s weight and is not currently used. Regarding sustainability in the food industry, it is desirable to look for opportunities for its processing and use, not only in the food industry. The aim of this study is the enzymatic modification of red deer fat, leading to modification of its physicochemical properties, and the study of changes in phase transitions of modified fat, its structure, color, and texture. Hydrolysis was performed using sn-1,3-specific lipase at different water concentrations (10–30%) and reaction times (2–6 h). The results showed that there was a significant decrease in melting and crystallization temperatures with an increasing degree of hydrolysis, which was confirmed by differential scanning calorimetry. FTIR spectra revealed a decrease in the intensity of the ester bonds, indicating cleavage of triacylglycerols. Texture analysis of the modified fats confirmed a decrease in hardness of up to 50% and an increase in spreadability. The color parameter values remained within an acceptable range. The results show that enzymatic modification is an effective tool for targeted modification of red deer fat properties, and this expands the possibilities of its application in cosmetic matrices and food applications as functional lipids. Full article
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38 pages, 2180 KiB  
Review
Ternary Choline Chloride-Based Deep Eutectic Solvents: A Review
by Abdulalim Ibrahim, Marc Mulamba Tshibangu, Christophe Coquelet and Fabienne Espitalier
ChemEngineering 2025, 9(4), 84; https://doi.org/10.3390/chemengineering9040084 - 6 Aug 2025
Abstract
Ternary choline chloride-based deep eutectic solvents (TDESs) exhibit unique physicochemical properties, including lower viscosities, lower melting points, higher thermal stabilities, and enhanced solvations compared to binary deep eutectic solvents (BDESs). Although BDESs have been widely studied, the addition of a third component in [...] Read more.
Ternary choline chloride-based deep eutectic solvents (TDESs) exhibit unique physicochemical properties, including lower viscosities, lower melting points, higher thermal stabilities, and enhanced solvations compared to binary deep eutectic solvents (BDESs). Although BDESs have been widely studied, the addition of a third component in TDESs offers opportunities to further optimize their performance. This review aims to evaluate the physicochemical properties of TDESs and highlight their potential applications in sustainable industrial processes compared to BDESs. A comprehensive analysis of the existing literature was conducted, focusing on TDES properties, such as phase behavior, density, viscosity, pH, conductivity, and the effect of water, along with their applications in various fields. TDESs demonstrated superior physicochemical characteristics compared to BDESs, including improved solvation and thermal stability. Their applications in biomass conversion, CO2 capture, heavy oil upgrading, refrigeration gases, and as solvents/catalysts in organic reactions show significant promise for enhancing process efficiency and sustainability. Despite their advantages, TDESs face challenges including limited predictive models, potential instability under certain conditions, and scalability hurdles. Overall, TDESs offer significant potential for advancing sustainable and efficient chemical processes for industrial applications. Full article
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14 pages, 25752 KiB  
Article
Development and Simulation-Based Validation of Biodegradable 3D-Printed Cog Threads for Pelvic Organ Prolapse Repair
by Ana Telma Silva, Nuno Miguel Ferreira, Henrique Leon Bastos, Maria Francisca Vaz, Joana Pinheiro Martins, Fábio Pinheiro, António Augusto Fernandes and Elisabete Silva
Materials 2025, 18(15), 3638; https://doi.org/10.3390/ma18153638 - 1 Aug 2025
Viewed by 221
Abstract
Pelvic organ prolapse (POP) is a prevalent condition, affecting women all over the world, and is commonly treated through surgical interventions that present limitations such as recurrence or complications associated with synthetic meshes. In this study, biodegradable poly(ϵ-caprolactone) (PCL) cog threads [...] Read more.
Pelvic organ prolapse (POP) is a prevalent condition, affecting women all over the world, and is commonly treated through surgical interventions that present limitations such as recurrence or complications associated with synthetic meshes. In this study, biodegradable poly(ϵ-caprolactone) (PCL) cog threads are proposed as a minimally invasive alternative for vaginal wall reinforcement. A custom cutting tool was developed to fabricate threads with varying barb angles (90°, 75°, 60°, and 45°), which were produced via Melt Electrowriting. Their mechanical behavior was assessed through uniaxial tensile tests and validated using finite element simulations. The results showed that barb orientation had minimal influence on tensile performance. In simulations of anterior vaginal wall deformation under cough pressure, all cog thread configurations significantly reduced displacement in the damaged tissue model, achieving values comparable to or even lower than those of healthy tissue. A ball burst simulation using an anatomically accurate model further demonstrated a 13% increase in reaction force with cog thread reinforcement. Despite fabrication limitations, this study supports the biomechanical potential of 3D-printed PCL cog threads for POP treatment, and lays the groundwork for future in vivo validation. Full article
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25 pages, 17212 KiB  
Article
Three-Dimensional Printing of Personalized Carbamazepine Tablets Using Hydrophilic Polymers: An Investigation of Correlation Between Dissolution Kinetics and Printing Parameters
by Lianghao Huang, Xingyue Zhang, Qichen Huang, Minqing Zhu, Tiantian Yang and Jiaxiang Zhang
Polymers 2025, 17(15), 2126; https://doi.org/10.3390/polym17152126 - 1 Aug 2025
Viewed by 383
Abstract
Background: Precision medicine refers to the formulation of personalized drug regimens according to the individual characteristics of patients to achieve optimal efficacy and minimize adverse reactions. Additive manufacturing (AM), also known as three-dimensional (3D) printing, has emerged as an optimal solution for precision [...] Read more.
Background: Precision medicine refers to the formulation of personalized drug regimens according to the individual characteristics of patients to achieve optimal efficacy and minimize adverse reactions. Additive manufacturing (AM), also known as three-dimensional (3D) printing, has emerged as an optimal solution for precision drug delivery, enabling customizable and the fabrication of multifunctional structures with precise control over morphology and release behavior in pharmaceutics. However, the influence of 3D printing parameters on the printed tablets, especially regarding in vitro and in vivo performance, remains poorly understood, limiting the optimization of manufacturing processes for controlled-release profiles. Objective: To establish the fabrication process of 3D-printed controlled-release tablets via comprehensively understanding the printing parameters using fused deposition modeling (FDM) combined with hot-melt extrusion (HME) technologies. HPMC-AS/HPC-EF was used as the drug delivery matrix and carbamazepine (CBZ) was used as a model drug to investigate the in vitro drug delivery performance of the printed tablets. Methodology: Thermogravimetric analysis (TGA) was employed to assess the thermal compatibility of CBZ with HPMC-AS/HPC-EF excipients up to 230 °C, surpassing typical processing temperatures (160–200 °C). The formation of stable amorphous solid dispersions (ASDs) was validated using differential scanning calorimetry (DSC), hot-stage polarized light microscopy (PLM), and powder X-ray diffraction (PXRD). A 15-group full factorial design was then used to evaluate the effects of the fan speed (20–100%), platform temperature (40–80 °C), and printing speed (20–100 mm/s) on the tablet properties. Response surface modeling (RSM) with inverse square-root transformation was applied to analyze the dissolution kinetics, specifically t50% (time for 50% drug release) and Q4h (drug released at 4 h). Results: TGA confirmed the thermal compatibility of CBZ with HPMC-AS/HPC-EF, enabling stable ASD formation validated by DSC, PLM, and PXRD. The full factorial design revealed that printing speed was the dominant parameter governing dissolution behavior, with high speeds accelerating release and low speeds prolonging release through porosity-modulated diffusion control. RSM quadratic models showed optimal fits for t50% (R2 = 0.9936) and Q4h (R2 = 0.9019), highlighting the predictability of release kinetics via process parameter tuning. This work demonstrates the adaptability of polymer composite AM for tailoring drug release profiles, balancing mechanical integrity, release kinetics, and manufacturing scalability to advance multifunctional 3D-printed drug delivery devices in pharmaceutics. Full article
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32 pages, 3004 KiB  
Review
Research and Application of Ga-Based Liquid Metals in Catalysis
by Yu Zhang, Ying Xin and Qingshan Zhao
Nanomaterials 2025, 15(15), 1176; https://doi.org/10.3390/nano15151176 - 30 Jul 2025
Viewed by 212
Abstract
In recent years, Ga-based liquid metals have emerged as a prominent research focus in catalysis, owing to their unique properties, including fluidity, low melting point, high thermal and electrical conductivity, and tunable surface characteristics. This review summarizes the synthesis strategies for Ga-based liquid [...] Read more.
In recent years, Ga-based liquid metals have emerged as a prominent research focus in catalysis, owing to their unique properties, including fluidity, low melting point, high thermal and electrical conductivity, and tunable surface characteristics. This review summarizes the synthesis strategies for Ga-based liquid metal catalysts, with a focus on recent advances in their applications across electrocatalysis, thermal catalysis, photocatalysis, and related fields. In electrocatalysis, these catalysts exhibit potential for reactions such as electrocatalytic CO2 reduction, electrocatalytic ammonia synthesis, electrocatalytic hydrogen production, and the electrocatalytic oxidation of alcohols. As to thermal catalysis, these catalysts are employed in processes such as alkane dehydrogenation, selective hydrogenation, thermocatalytic CO2 reduction, thermocatalytic ammonia synthesis, and thermocatalytic plastic degradation. In photocatalysis, they can be used in other photocatalytic reactions such as organic matter degradation and overall water splitting. Furthermore, Ga-based liquid metal catalysts also exhibit distinct advantages in catalytic reactions within battery systems and mechano-driven catalysis, offering innovative concepts and technical pathways for developing novel catalytic systems. Finally, this review discusses the current challenges and future prospects in Ga-based liquid metal catalysis. Full article
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23 pages, 3795 KiB  
Article
Structural Analysis of the Newly Prepared Ti55Al27Mo13 Alloy by Aluminothermic Reaction
by Štefan Michna, Jaroslava Svobodová, Anna Knaislová, Jan Novotný and Lenka Michnová
Materials 2025, 18(15), 3583; https://doi.org/10.3390/ma18153583 - 30 Jul 2025
Viewed by 180
Abstract
This study presents the structural and compositional characterisation of a newly developed Ti55Al27Mo13 alloy synthesised via aluminothermic reaction. The alloy was designed to overcome the limitations of conventional processing routes for high–melting–point elements such as Ti and Mo, enabling the formation of a [...] Read more.
This study presents the structural and compositional characterisation of a newly developed Ti55Al27Mo13 alloy synthesised via aluminothermic reaction. The alloy was designed to overcome the limitations of conventional processing routes for high–melting–point elements such as Ti and Mo, enabling the formation of a complex, multi–phase microstructure in a single high–temperature step. The aim was to develop and characterise a material with microstructural features expected to enhance wear resistance, oxidation behaviour, and thermal stability in future applications. The alloy is intended as a precursor for composite nanopowders and surface coatings applied to aluminium–, magnesium–, and iron–based substrates subjected to mechanical and thermal loading. Elemental analysis (XRF, EDS) confirmed the presence of Ti, Al, Mo, and minor elements such as Si, Fe, and C. Microstructural investigations using laser confocal and scanning electron microscopy revealed a heterogeneous structure comprising solid solutions, eutectic regions, and dispersed oxide and carbide phases. Notably, the alloy exhibits high hardness values, reaching >2400 HV in Al2O3 regions and ~1300 HV in Mo– and Si–enriched solid solutions. These results suggest the material’s substantial potential for protective surface engineering. Further tribological, thermal, and corrosion testing, conducted with meticulous attention to detail, will follow to validate its functional performance in target applications. Full article
(This article belongs to the Section Metals and Alloys)
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14 pages, 2015 KiB  
Communication
Real-Time PCR-Based Detection of Hepatitis E Virus in Groundwater: Primer Performance and Method Validation
by Jin-Ho Kim, Siwon Lee and Eung-Roh Park
Int. J. Mol. Sci. 2025, 26(15), 7377; https://doi.org/10.3390/ijms26157377 - 30 Jul 2025
Viewed by 236
Abstract
Hepatitis E virus (HEV) is a leading cause of acute viral hepatitis and is primarily transmitted via contaminated water and food. Groundwater may also serve as a potential vector for HEV transmission. This study aimed to optimize real-time polymerase chain reaction (rtPCR) for [...] Read more.
Hepatitis E virus (HEV) is a leading cause of acute viral hepatitis and is primarily transmitted via contaminated water and food. Groundwater may also serve as a potential vector for HEV transmission. This study aimed to optimize real-time polymerase chain reaction (rtPCR) for the detection of HEV, employing both TaqMan probe- and SYBR Green-based methods. A total of 12 primer sets for the TaqMan probe-based method and 41 primer sets for the SYBR Green-based method were evaluated in order to identify the optimal combinations. Primer sets #4 (TaqMan probe-based) and #21 (SYBR Green-based) demonstrated the highest sensitivity and specificity, successfully detecting HEV in artificially spiked samples at 1 fg/μL. The TaqMan probe-based method facilitated rapid detection with minimized non-specific amplification, whereas the SYBR Green-based method allowed for broader primer exploration by leveraging melting curve analysis. Despite the absence of HEV detection in 123 groundwater samples, this study underscores the value of real-time PCR for environmental monitoring and paves the way for enhanced diagnostic tools for public health applications. Full article
(This article belongs to the Special Issue Microbial Infections and Novel Biological Molecules for Treatment)
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15 pages, 2393 KiB  
Article
Determination of Time and Concentration Conditions Affecting Polylactic Acid (Pla) Production
by Jorge Braulio Amaya and Gabriela Vaca
Polymers 2025, 17(15), 2009; https://doi.org/10.3390/polym17152009 - 23 Jul 2025
Viewed by 247
Abstract
Polylactic acid (PLA) is a renewable biopolymer that has attracted considerable interest due to its ability to replace petroleum-based synthetic polymers, thereby offering a more sustainable alternative to global environmental concerns. This study focused on evaluating the effect of catalyst concentration and reaction [...] Read more.
Polylactic acid (PLA) is a renewable biopolymer that has attracted considerable interest due to its ability to replace petroleum-based synthetic polymers, thereby offering a more sustainable alternative to global environmental concerns. This study focused on evaluating the effect of catalyst concentration and reaction time on the efficiency of PLA synthesis via the Ring-Opening Polymerization (ROP) technique. The process involved a lactic acid esterification stage (using 88% lactic acid) to obtain lactide, employing 40% and 60% (v/v) sulfuric acid concentrations, followed by polymerization at various reaction times (10, 15, 20, and 30 min). Analysis of variance (ANOVA) results revealed that the 40% catalyst concentration had a statistically significant effect on polymer yield (p = 0.032), whereas reaction time showed no statistical significance (p = 0.196), although the highest yields were recorded at 10 and 15 min. Fourier Transform Infrared Spectroscopy (FTIR) confirmed the presence of the characteristic functional groups of PLA, and Differential Scanning Calorimetry (DSC) revealed a semi-crystalline structure with a high melting temperature, indicating good thermal stability. These results validate the viability of PLA as a functional and sustainable biopolymer. Full article
(This article belongs to the Special Issue Advanced Polymer Materials: Synthesis, Structure, and Properties)
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18 pages, 13429 KiB  
Article
Formation of Intermetallic Coatings on Titanium by Explosive Welding and Subsequent Heat Treatment of the Layered Metal Composite
by Artem Igorevich Bogdanov, Vitaliy Pavlovich Kulevich, Roman Evgenevich Novikov and Victor Georgievich Shmorgun
J. Compos. Sci. 2025, 9(7), 379; https://doi.org/10.3390/jcs9070379 - 21 Jul 2025
Viewed by 414
Abstract
An approach for the formation of intermetallic coatings on the titanium surface based on titanium aluminides is proposed. The approach involves producing a layered steel-aluminum-titanium metal composite via explosive welding, followed by heat treatment to form a diffusion zone at the steel–aluminum interface [...] Read more.
An approach for the formation of intermetallic coatings on the titanium surface based on titanium aluminides is proposed. The approach involves producing a layered steel-aluminum-titanium metal composite via explosive welding, followed by heat treatment to form a diffusion zone at the steel–aluminum interface with a thickness of more than 30 μm, sufficient for the spontaneous separation of the steel layer. As a result, an aluminum layer approximately 0.3 mm thick remains on the titanium surface. Subsequent heating at temperatures of 700–850 °C, below the allotropic transformation temperature of titanium, results in the transformation of the aluminum layer into titanium aluminides. The formation of the intermetallic coating structure occurs as a result of the upward transportation of TiAl3 fragments separated from the reaction zone by circulating melt flows. With increasing heat treatment time, these fragments become separated by the Al2O3 oxide phase. Full article
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14 pages, 1354 KiB  
Article
Assessment of the Interactions Between Hemicellulose Xylan and Kaolinite Clay: Structural Characterization and Adsorptive Behavior
by Enzo Díaz, Leopoldo Gutiérrez, Elizabeth Elgueta, Dariela Núñez, Isabel Carrillo-Varela and Vicente A. Hernández
Polymers 2025, 17(14), 1958; https://doi.org/10.3390/polym17141958 - 17 Jul 2025
Viewed by 314
Abstract
In this study, a methacrylic derivative of xylan (XYLMA) was synthesized through transesterification reactions, with the aim of evaluating its physicochemical behavior and its interaction with kaolinite particles. Structural characterization by FT-IR and NMR spectroscopy confirmed the incorporation of methacrylic groups into the [...] Read more.
In this study, a methacrylic derivative of xylan (XYLMA) was synthesized through transesterification reactions, with the aim of evaluating its physicochemical behavior and its interaction with kaolinite particles. Structural characterization by FT-IR and NMR spectroscopy confirmed the incorporation of methacrylic groups into the xylan (XYL) structure, with a degree of substitution of 0.67. Thermal analyses (TGA and DSC) showed a decrease in melting temperature and enthalpy in XYLMA compared to XYL, attributed to a loss of structural rigidity. Thermal analyses (TGA and DSC) revealed a decrease in the melting temperature and enthalpy of XYLMA compared to XYL, which is attributed to a loss of structural rigidity and a reduction in the crystalline order of the biopolymer. Aggregation tests in solution revealed that XYLMA exhibits amphiphilic behavior, forming micellar structures at a critical aggregation concentration (CAC) of 62 mg L−1. In adsorption studies on kaolinite, XYL showed greater affinity than XYLMA, especially at acidic pH, due to reduced electrostatic forces and a greater number of hydroxyl groups capable of forming hydrogen bonds with the mineral surface. In contrast, modification with methacrylic groups in XYLMA reduced its adsorption capacity, probably due to the formation of supramolecular aggregates. These results suggest that interactions between xylan and kaolinite clay are key to understanding the role that hemicelluloses play in increasing copper recovery when added to flotation cells during the processing of copper sulfide ores with high clay content. Full article
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25 pages, 3674 KiB  
Article
CFD Modelling of Refining Behaviour in EAF: Influence of Burner Arrangement and Oxygen Flow Rates
by Sathvika Kottapalli, Orlando Ugarte, Bikram Konar, Tyamo Okosun and Chenn Q. Zhou
Metals 2025, 15(7), 775; https://doi.org/10.3390/met15070775 - 9 Jul 2025
Viewed by 262
Abstract
The electric arc furnace (EAF) process includes key stages: charging scrap metal, melting using electric arcs, refining through oxygen injection and slag formation, and tapping molten steel. Recently, EAF steelmaking has become increasingly important due to its flexibility with recycled materials, lower environmental [...] Read more.
The electric arc furnace (EAF) process includes key stages: charging scrap metal, melting using electric arcs, refining through oxygen injection and slag formation, and tapping molten steel. Recently, EAF steelmaking has become increasingly important due to its flexibility with recycled materials, lower environmental impact, and reduced investment costs. This study focuses specifically on select aspects of the refining stage, analysing decarburization and the associated exothermic oxidation reactions following the removal of carbon with oxygen injection. Particular attention is given to FeO generation during refining, as it strongly affects slag chemistry, yield losses, and overall efficiency. Using a Computational Fluid Dynamics (CFD)-based refining simulator validated with industrial data from EVRAZ North America (showing an 8.57% deviation), this study investigated the impact of oxygen injection rate and burner configuration. The results in a three-burner EAF operation showed that increasing oxygen injection by 10% improved carbon removal by 5%, but with an associated increase of FeO generation of 22%. Conversely, reducing oxygen injection by 15% raised the residual carbon content by 43% but lowered FeO by 23%. Moreover, the impact of the number of burners was analysed by simulating a second scenario with 6 burners. The results show that by increasing the number of burners from three to six, the target carbon is reached 33% faster while increasing FeO by 42.5%. Moreover, by reducing the oxygen injection in the six-burner case, it is possible to reduce FeO generation from 42.5 to 28.5% without significantly impacting carbon removal. This set of results provides guidance for burner optimization and understanding the impact of oxygen injection on refining efficiency. Full article
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12 pages, 1899 KiB  
Article
Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates
by Elena Reinhardt, Lukas Bauer, Antonia H. Stadler, Henrik R. Wilke, Arthur Delage, Jörg Stierstorfer and Thomas M. Klapötke
Molecules 2025, 30(13), 2796; https://doi.org/10.3390/molecules30132796 - 28 Jun 2025
Viewed by 396
Abstract
The problems associated with TNT necessitate the development of novel melt-castable compounds with melting points between 70 and 120 °C, a crucial endeavor in the field of energetic materials. This study introduces a promising melt-castable explosive based on nitropyrazole, whose melt-castable properties were [...] Read more.
The problems associated with TNT necessitate the development of novel melt-castable compounds with melting points between 70 and 120 °C, a crucial endeavor in the field of energetic materials. This study introduces a promising melt-castable explosive based on nitropyrazole, whose melt-castable properties were achieved by the introduction of methyl groups. The synthesis of 3,5-dinitro-4-methylnitramino-1-methylpyrazole involves a three-step process starting from 3,5-dinitro-4-chloropyrazole, including substitution, nitration, and methylation reactions. Additionally, two alternative synthesis routes and six energetic salts were examined. Structural elucidation was conducted using conventional methods such as NMR, IR, and X-ray, while the energetic properties of the compound, including thermal behavior, sensitivities, and theoretical performance, were investigated. Also, compatibility with common explosives was investigated, the experimental enthalpy of formation by bomb calorimetry was determined, and an SSRT test was performed. Furthermore, the melt-cast explosive underwent an Ames test in order to assess its toxicity. Full article
(This article belongs to the Special Issue Molecular Design and Synthesis of Novel Energetic Compounds)
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25 pages, 7095 KiB  
Article
Kinetics of Phase Transitions in Amorphous Carbamazepine: From Sub-Tg Structural Relaxation to High-Temperature Decomposition
by Roman Svoboda and Adéla Pospíšilová
Int. J. Mol. Sci. 2025, 26(13), 6136; https://doi.org/10.3390/ijms26136136 - 26 Jun 2025
Viewed by 334
Abstract
Thermokinetic characterization of amorphous carbamazepine was performed utilizing non-isothermal differential scanning calorimetry (DSC) and thermogravimetry (TGA). Structural relaxation of the amorphous matrix was described in terms of the Tool–Narayanaswamy–Moynihan model with the following parameters: Δh* ≈ 200–300 kJ·mol−1, β = [...] Read more.
Thermokinetic characterization of amorphous carbamazepine was performed utilizing non-isothermal differential scanning calorimetry (DSC) and thermogravimetry (TGA). Structural relaxation of the amorphous matrix was described in terms of the Tool–Narayanaswamy–Moynihan model with the following parameters: Δh* ≈ 200–300 kJ·mol−1, β = 0.57, x = 0.44. The crystallization of the amorphous phase was modeled using complex Šesták–Berggren kinetics, which incorporates temperature-dependent activation energy and degree of autocatalysis. The activation energy of the crystal growth was determined to be >320 kJ·mol−1 at the glass transition temperature (Tg). Owing to such a high value, the amorphous carbamazepine is stable at Tg, allowing for extensive processing of the amorphous phase (e.g., self-healing of the quench-induced mechanical defects or internal stress). A discussion was conducted regarding the converse relation between the activation energies of relaxation and crystal growth, which is possibly responsible for the absence of sub-Tg crystal growth modes. The high-temperature thermal decomposition of carbamazepine proceeds via multistep kinetics, identically in both an inert and an oxidizing atmosphere. A complex reaction mechanism, consisting of a series of consecutive and competing reactions, was proposed to explain the second decomposition step, which exhibited a temporary mass increase. Whereas a negligible degree of carbamazepine degradation was predicted for the temperature characteristic of the pharmaceutical hot-melt extrusion (~150 °C), the degradation risk during the pharmaceutical 3D printing was calculated to be considerably higher (1–2% mass loss at temperatures 190–200 °C). Full article
(This article belongs to the Section Physical Chemistry and Chemical Physics)
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19 pages, 11860 KiB  
Article
Improved Properties of Ceramic Shells by Optimizing the Surface Composition from Lanthanide-Based Composites
by Minghui Li, Jianbo Yu, Xia Li, Zhigang Yang, Zhongming Ren and Xiaoxin Zhang
Coatings 2025, 15(7), 746; https://doi.org/10.3390/coatings15070746 - 23 Jun 2025
Viewed by 419
Abstract
The precision casting of nickel-based single-crystal superalloys imposes stringent requirements on the high-temperature stability and chemical inertness of ceramic shell face coats. To address the issue of traditional EC95 shells (95% Al2O3–5% SiO2) being prone to react [...] Read more.
The precision casting of nickel-based single-crystal superalloys imposes stringent requirements on the high-temperature stability and chemical inertness of ceramic shell face coats. To address the issue of traditional EC95 shells (95% Al2O3–5% SiO2) being prone to react with the alloy melt at elevated temperatures, thereby inducing casting defects, this study proposes a lanthanide oxide-based ceramic face coat material. Three distinct powders—LaAlO3 (LA), LaAlO3/La2Si2O7 (LAS), and LaAl11O18/La2Si2O7/Al2O3 (LA11S)—are successfully prepared through solid-phase sintering of the La2O3-Al2O3-SiO2 ternary system. Their slurry properties, shell sintering processes, and high-temperature performance are systematically investigated. The results demonstrate that optimal slurry coating effectiveness is achieved when LA powder is processed with a liquid-to-powder ratio of 3:1 and a particle size of 300 mesh. While LA shells show no cracking at 1300 °C, their face coats fail above 1400 °C due to the formation of a La2Si2O7 phase. In contrast, LAS and LA11S shells suppress cracking through the La2Si2O7 and LaAl11O18 phases, respectively, exhibiting exceptionally high-temperature stability at 1400 °C and 1500 °C. All three shells meet the high-temperature strength requirements for CMSX-4 single-crystal alloy casting. Interfacial reaction analysis and Gibbs free energy calculations reveal that Al2O3-forming reactions occur between the novel shells and alloy melt, accompanied by minor dissolution erosion without other chemical side reactions. This work provides a high-performance face coat material solution for investment casting of nickel-based superalloys. Full article
(This article belongs to the Special Issue Advances in Ceramic Materials and Coatings)
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16 pages, 2956 KiB  
Article
Utilization of Red Mud from Processing of Low-Quality Bauxites
by Sergey Gladyshev, Nazym Akhmadiyeva, Rinat Abdulvaliyev, Leila Imangaliyeva, Kenzhegali Smailov, Yerkezhan Abikak, Asya Kasymzhanova and Leila Amanzholova
Processes 2025, 13(7), 1958; https://doi.org/10.3390/pr13071958 - 20 Jun 2025
Viewed by 323
Abstract
Red mud from bauxite processing is among the large-tonnage technogenic waste that poses a significant ecological threat. At the same time, red mud serves as a raw material source for expanding the resource base for obtaining iron, rare metals, and rare earth elements. [...] Read more.
Red mud from bauxite processing is among the large-tonnage technogenic waste that poses a significant ecological threat. At the same time, red mud serves as a raw material source for expanding the resource base for obtaining iron, rare metals, and rare earth elements. Numerous studies on their utilization have shown that only through comprehensive processing, combining pyrometallurgical and hydrometallurgical methods, is it possible to maximize the extraction of all the useful components. This work addresses the first stage of a comprehensive technology for processing red mud through reduction smelting, separating iron in the form of pig iron, and producing slag. Studies were conducted on the reductive smelting of red mud using waste slurry from alumina production as the calcium-containing material, taken in proportions calculated to obtain a fluid slag with a hydraulic modulus of 0.55–0.8. The permissible mixing range of red mud with waste slurry was determined to be in the ratio of 0.56–1.2. In cases where the charge was prepared in violation of the required hydraulic modulus value, pig iron was not obtained during smelting. When the hydraulic modulus requirement was met, the temperature of the reductive smelting process was 1350–1400 °C. The total amount of recovered iron obtained as pig iron and fine fractions amounted to 99.5% of the original content. The low iron content (0.23–0.31%) in the non-magnetic slag fraction allows for the production of high-quality titanium oxide and rare earth element concentrates in the subsequent stages of the comprehensive hydrometallurgical processing of red mud, involving acid leaching. Based on the results of a phase analysis of the slag, pig iron, and melt, the reactions of the reductive smelting process were established, and their thermodynamic likelihood was determined. In fluid slags, the content of the sodium aluminosilicate phase is twice as high as that in slag with a higher hydraulic modulus. The reductive smelting of 100% red mud with the addition of calcium oxide, calculated to achieve a hydraulic module of 0.55 at a temperature of 1350–1400 °C, produced pig iron and slag with high alkali and iron contents. Full article
(This article belongs to the Topic Advanced Materials in Chemical Engineering)
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