Search Results (151)

At present, the redundant structures are one of the most effective methods for solving magnetic levitation bearing coil failure. Coil failure causes residual effective magnetic poles to form different support structures and even asymmetrical structures. For the magnetic bearing with redundant structures, how to construct the electromagnetic force (EMF) that occurs under different support structures to achieve support reconstruction is the key to realizing fault tolerance control. To reveal the support reconstruction mechanism of magnetic bearing with a redundant structure, firstly, this paper takes a single-degree-of-freedom magnetic suspension body as an example to conduct a linearization theory analysis of the offset current, clarifying the concept of the current distribution matrix (CDM) and its function; then, the nonlinear EMF mode of magnetic bearing with an eight-pole is constructed, and it is linearized by using the theory of bias current linearization. Furthermore, the conditions of no coils fail, the 8th coil fails, and the 6–8th coils fail are considered, and, with the maximum principle function of EMF, the corresponding current matrices are obtained. Meanwhile, based on the CDM, the corresponding magnetic flux densities were calculated, proving that EMF reconstruction can be achieved under the three support structures. Finally, with the CDM and position control law, a fault-tolerant control system was constructed, and the simulation of the magnetic bearing with a redundant structure was carried out. The simulation results reveal the mechanism of support reconstruction with three aspects of rotor displacement, the value and direction of currents that occur in each coil. The simulation results show that, in the 8-pole magnetic bearing, this study can achieve support reconstruction in the case of faults in up to two coils. Under the three working conditions of wireless no coil failure, the 8th coil fails and the 6–8th coils fail, the current distribution strategy was adjusted through the CDM. The instantaneous displacement disturbance during the support reconstruction process was less than 0.28 μm, and the EMF after reconstruction was basically consistent with the expected value. Full article

In recent years, the rapid spread of electric vehicles (EVs) has intensified the competition to develop power units for EVs. In particular, improving the driving range of EVs has become a major topic, and in order to achieve this, many studies have been conducted on improving the efficiency of EV power units. In this study, we propose a multiple-inverter-drive permanent magnet synchronous motor based on an 8-pole, 48-slot structure, which is commonly used as an EV motor. The proposed motor is composed of two completely independent parallel inverters and windings, and intermittent operation is possible; that is, only one inverter and one parallel winding is used depending on the situation. In the proposed motor, we compare losses including stator iron loss, rotor iron loss, and magnet eddy current loss by PWM voltage inputs for some stator winding topologies, we show that the one-side winding arrangement is the most efficient during intermittent operation, and that it is more efficient than normal operation especially in the low-speed, low-torque range. Finally, through a vehicle-driving simulation considering the efficiency map including motor loss and inverter loss, we show that the intentional use of intermittent operation can improve electrical energy consumption. Full article

This paper proposes a sensorless field-oriented control (FOC) strategy for permanent magnet synchronous motors (PMSMs), focusing on rotor flux position estimation based on back-electromotive force (back-EMF) signals. The limitations of conventional phase-locked loop (PLL) techniques for rotor flux position estimation along the motor shaft are analyzed, and an enhanced PLL structure is developed to address these deficiencies.In electric vehicle traction applications, precise flux position estimation alone is insufficient; accurate generation of d–q-axis current commands is equally critical. To address this need, a zero-pole-free PI regulator is designed within the PLL module, enabling more accurate flux estimation. Additionally, a gradient-based self-tuning algorithm is employed to identify system parameters, particularly the stator inductance, enabling the controller to optimize current command generation.Comprehensive system-level simulations have been conducted to validate the effectiveness of the proposed sensorless control scheme. Comparative studies demonstrate that the proposed method significantly improves feasibility and robustness for practical PMSM drive applications. Full article

The power conversion system of a small micro-reactor has strict requirements on the compactness of the rotating mechanical support. Although the active magnetic bearing is an ideal choice, the thermally induced vibration caused by it may destroy the stability of the system. As such, this study proposes a multi-physics coupling simulation framework, which integrates electromagnetic, thermal, and mechanical multi-physics coupling mechanisms and quantifies the stability of the system under thermal-induced vibration in the frequency domain. Firstly, the equivalent magnetic circuit and electromagnetic finite element modeling and calculation of the compressor rotor are carried out. In the case of the maximum AC current of 10 A, the equivalent stiffness of the magnetic pole is 4.21 × 10⁸ N/m and 2.1 × 10⁸ N/m, and the eddy current loss of the rotor is 4.17496 W. Based on the eddy current loss, a magneto-thermal coupling model is established to reveal the temperature gradient distribution and the thermal sensitivity coefficient of the journal is 0.006. Subsequently, the thermal stress and equivalent stiffness are coupled to the rotor dynamics equation, and the maximum amplitude of the rotor is obtained at a value of 0.001 mm. Finally, the critical stability threshold of the system is determined by a Nyquist diagram, and the results show that the system is stable as a whole. In this paper, the quantitative analysis of the cross-scale coupling mechanism of electromagnetic, thermal, and mechanical multi-physical fields is realized, which provides a systematic analysis method for the thermally induced vibration of magnetically suspended rotors and has important engineering significance for high power density rotating mechanical systems in small micro-reactors. Full article

Herein, a three-dimensional mathematical model was established to investigate the metallurgical behavior of liquid steel in a funnel-shaped mold equipped with single-ruler electromagnetic braking (EMBr). The effects of mold thicknesses, electromagnetic intensity, and casting speed in flow behavior were investigated. The results indicate that with EMBr, multiple pairs of induced current loops are present in the horizontal section of the magnetic pole center, distributed in pairs between the jets and broad faces. The Lorentz force acting on the main jet, which impacts the downward and upward flow at adjacent broad faces, is opposite in direction. Increasing mold thickness results in a larger jet penetration depth, leading to a higher meniscus temperature near the narrow faces accompanied by elevated velocity and turbulent kinetic energy. EMBr can lead to a decrease in shell thickness and an improvement in its uniformity at mold exit. For the thickened mold, as the magnetic flux density increases and the casting speed decreases, the penetration depth of jets and velocity near the narrow faces and meniscus decreases. The shell thickness decreases as the casting speed increases, with the lowest non-uniformity coefficient of 6.78% observed at a casting speed of 5.0 m/min. Full article

Switched reluctance motor drives are becoming attractive for electric vehicle propulsion systems due to their simple and cheap construction. However, their operation is degraded by torque ripples due to the salient nature of the stator and rotor poles. There are several methods of mitigating torque ripples in switched reluctance motors (SRMs). Apart from changing the geometrical design of the motor, the less costly technique involves the development of an adaptive switching strategy. By selecting suitable turn-on and turn-off angles, torque ripples in SRMs can be significantly reduced. This work combines the benefits of Harris Hawks Optimization (HHO) and Radial Basis Functions (RBFs) to search and estimate optimal switching angles. An objective function is developed under constraints and the HHO is utilized to perform search stages for optimal switching angles that guarantee minimal torque ripples at every speed and current operating point. In this work, instead of storing the ${\theta }_{on}, {\theta }_{off}$ values in a look-up table, the values are passed on to an RBF model to learn the nonlinear relationship between the columns of data from the HHO and hence transform them into high-dimensional outputs. The values are used to train an enhanced neural network (NN) in an adaptive switching strategy to address the nonlinear magnetic characteristics of the SRM. The proposed method is implemented on a current chopping control-based SRM 8/6, 600 V model. Percentage torque ripples are used as the key performance index of the proposed method. A fuzzy logic switching angle compensation strategy is implemented in numerical simulations to validate the performance of the HHO-RBF method. Full article

This paper proposes a current harmonic suppression strategy that combines harmonic synchronous rotating frame (HSRF) current feedback control and back-electromotive force harmonic (BEMFH) feedforward compensation to suppress the fifth and seventh current harmonics of a six-phase permanent magnet synchronous motor (PMSM). The current harmonics of six-phase PMSMs vary with the current due to manufacturing imperfections and the inverter nonlinearity effect. Using fixed-parameter BEMFH feedforward compensation cannot completely eliminate current harmonics. This paper integrates a closed-loop harmonic current control strategy, using HSRF in the differential mode of the six-phase PMSM rotor rotating frame to effectively mitigate current harmonic variations caused by load changes. The controller adapts a Texas Instrument microcontroller featuring encoder interfaces, complementary pulse width modulation (PWM), and analog–digital converters (ADC) to simplify the board design. The rotor angle feedback is provided by a 12-pole resolver in conjunction with an Analog Device resolver-to-digital converter (RDC). The specifications of the six-phase PMSM are as follows: 12 poles, 1200 rpm, 200 A (rms), and 600 V DC bus. The total harmonic distortion (THD) of the phase current for harmonics below the 21st order was reduced from 31.71% to 4.84% under the test conditions of 1200 rpm rotor speed and 200 A peak phase current. Specifically, the fifth and seventh harmonics were reduced from 29.98% and 9.72% to 2.74% and 1.21%, respectively. These results validate the feasibility of the proposed current harmonic suppression strategy. Full article

Switched reluctance motors (SRMs) offer several advantages, including a magnet- and winding-free rotor, high mechanical strength, and exceptional output efficiency. However, the doubly salient pole structure and high-frequency switching power supply result in significant torque ripple and electromagnetic noise, which limit the application in the field of new energy vehicles. To address these issues, this paper proposes a direct instantaneous torque control (DITC) strategy based on an optimal switching angle torque sharing function (TSF). Firstly, an improved cosine TSF is designed to reasonably distribute the total reference torque among the phases, stabilizing the synthesized torque of SRM during the commutation interval. Subsequently, an improved artificial bee colony (ABC) algorithm is used to obtain the optimal switching angle data at various speeds, integrating these data into the torque distribution module to derive the optimal switching angle model. Finally, the effectiveness of the proposed control strategy is validated through simulations of an 8/6-pole SRM. Simulation results demonstrate that the proposed control strategy effectively suppresses torque ripple during commutation and reduces the peak current at the beginning of phase commutation. Full article

Electro-permanent magnet (EPM) technology is characterized by high integration, strong modularity, and stable magnetic force, making it a current research focus when combined with sheet metal deep drawing processes to develop EPM blank holder deep drawing technology. In this study, we investigated the issue of thermal magnetic quantitative magnetic loss after the prolonged use of the EPMBH process, analyzing the variation in magnetic force with the temperature increase to provide necessary data support for the application of the EPMBH. First, a thermal network model for the four-magnetic pole unit EPM magnetic device was established, and through calculations on this model, the thermal equilibrium temperatures for the permanent magnet (PM)-NdFeB and reversible magnet (RM)-AlNiCo were found to be 72.13 °C and 72.41 °C, respectively. Second, the magnetic performance of PM and RM at different temperature points was measured to analyze the variation in their magnetic characteristics with the temperature increase. Third, a magnetic force model of the EPM magnetic device was established, and finite element analysis was conducted using the measured magnetic characteristics data of RM and PM. The results indicated that an increase in temperature leads to a reduction in magnetic force, with a maximum reduction of 18.57% observed after thermal equilibrium. An experimental testing platform was designed and built to validate the calculation and simulation results. Finally, a sheet metal deep drawing experiment using the EPMBH process was conducted, taking into account thermal magnetic loss factors. The results showed that magnetic force loss due to temperature rise affects the forming quality of the sheet metal. Therefore, in practical applications, it is necessary to establish a real-time temperature monitoring system and develop a temperature-based magnetic force compensation module. Full article

According to the special technical requirements of carrier-based aircraft catapults, this paper describes the design of a variable pole distance bilateral linear induction motor. When the traditional constant pole motor is used as the catapult of carrier-based aircraft, the current frequency continues to increase during the catapult process, which greatly aggravates the burden of the motor. Therefore, we propose a variable pole length primary double-sided linear induction motor structure. Compared with the traditional constant pole motor structure, this structure can gradually increase the pole distance with an increase in speed when the current frequency remains unchanged. In contrast, the variable pole distance method with a current frequency of 200 Hz has a pole distance of 0.262 m when the displacement is 10 m, and the pole distance increases to 0.352 m when the displacement is 100 m. By maintaining a constant current frequency, this method effectively reduces the control complexity at high speed. Through the theoretical analysis and research calculation conducted on the designed motor, a finite element simulation model was also established by ANSYS 14.0, and the influence of the change in the pole distance on the performance of the motor was analyzed. The magnetic field line and magnetic density distribution of the motor are simulated and analyzed, and the validity of the theoretical calculation is verified. Full article

This study presents the design and analysis of a proportional solenoid used in electro-pneumatic brake systems for heavy vehicles. The solenoid was designed using a traditional method, and its static and dynamic characteristics were investigated both theoretically and experimentally. ANSYS 2024 R1 Maxwell was employed for theoretical static analysis, focusing on the effects of the geometric dimension parameters in the fixed and moving pole contact regions on the force–displacement characteristics. The optimal dimensions for proportionality were determined under constraint parameters. The static analysis results provided the magnetization curve data, which were used to create Look-Up Tables for a dynamic model in MATLAB R2024b-Simulink, and this method reduced the simulation time and increased the dynamic simulation accuracy. Following static analysis, a prototype electromagnet was manufactured and tested. The solenoid achieved a constant magnetic force of 45 ± 3 N with a current of 1.3 A over a working range of 1–3 mm. The dynamic model, incorporating data from ANSYS, yielded results that closely matched the experimental findings. Full article

At the end of the Middle Permian Guadeloupe series, the Chinese region recorded the only internationally recognized large igneous provincial eruption event, known as the Emeishan LIP. The Yangtze region of South China records a series of short and almost synchronous geological events that accompanied the development of bio-geological events such as large-scale magmatic intrusion, plate rupture, magnetic pole anomalies, and ecological collapse. These events ultimately triggered the extinction of living organisms. However, the current study leaves several questions unanswered. What was the sequence of geological events? Are the global records of these events synchronized? What is the causal relationship between these events? This study discusses the sedimentary responses to various geological events using biofossils, fluid inclusion, carbon isotopic analysis, and astrochronological analysis. The results reflect the following: (i) Mantle plumes: Mantle plumes act as pathways for heated fluids to ascend from the Earth’s interior. The mantle plume reached the Moho surface in the mid-Wordian and affected the magnetic field at the Earth’s surface; (ii) Magnetic pole anomalies: The anomaly of the Earth’s magnetic poles appeared in the mid-Wordian stage, causing the originally stable plates to begin to split. The sea level changes dramatically, and the ancient landform pattern changes dramatically; (iii) Plate rupture: The rifting of plates accelerated the activity of deep hydrothermal fluids; the hydrothermal fluid gradually infiltrated the paleo-ocean after the J. altudaensis zone; (iv) Emeishan LIP: The volcano erupted at 260 Ma, and eventually led to the mass extinction. We aim to identify the initial triggers of various geological events by analyzing the sedimentary record. Full article

The drive system of an electric car must meet road requirements related to overcoming obstacles and driving dynamics depending on the class and purpose of the vehicle. The driving dynamics of modern cars as well as size and weight limitations mean that wheel hub motors operate with relatively high current density and high power supply frequency, which may generate significant power losses in the windings and permanent magnets and increase their operating temperature. Designers of this type of motor often face the need to minimize the motor’s weight, as it constitutes the unsprung mass of the vehicle. Another limitation for motor designers is the motor dimensions, which are limited by the dimensions of the rim, the arrangement of suspension elements and the braking system. The article presents two directions in the design of wheel hub motors. The first one involves minimizing the length of the stator magnetic core, which allows for shortening of the axial dimension and mass of the motor but involves increasing the thermal load and the need for deeper de-excitation. The second one involves increasing the number of pairs of magnetic poles, which reduces the mass, increases the internal diameter of the motor and shortens the construction of the fronts, but is associated with an increase in the motor operating frequency and increased power losses. Additionally, increasing the number of pairs of magnetic poles is often associated with reducing the number of slots per pole and the phase for technological reasons, which in turn leads to a greater share of spatial harmonics of the magnetomotive force in the air gap and may lead to the generation of higher power losses and higher operating temperatures of permanent magnets. The analysis is based on a simulation of the motor operation, modeled on the basis of laboratory tests of the prototype, while the car is driving in various driving cycles. Full article

Driven by frequency conversion, the windings of a three-phase permanent magnet synchronous motor (PMSM) contain both odd and even harmonic currents. Due to the motor’s pole–slot conductance modulation, the interaction between the magnetic fields generated by these harmonic currents and the permanent magnet field results in harmonic radial vibrations of the motor. This paper analyzes the three-phase currents of the prototype and derives the radial magnetomotive force (MMF) spatiotemporal models for symmetric harmonic currents. By integrating Maxwell’s magnetic force formula and vibration response formula, the radial vibration models for symmetric harmonic currents are developed. The characteristics of vibrations caused by odd and even harmonic currents, as well as positive sequence and negative sequence harmonic currents, are analyzed separately. A cyclic sequence, low-frequency vibration suppression control method incorporating multiple harmonic current injections was designed. Experimental results of this method are compared with those obtained using an ideal sinusoidal current. Except for the second harmonic vibration, all other vibrations are significantly suppressed, with a maximum suppression rate of 92.28%. The total vibration level is reduced by 12.7619 dB, and the average torque is reduced by 0.67% with the total harmonic distortion of the current at 2.89%. The experimental results show that the vibration method in this paper has little influence on the average torque of the motor, the current distortion rate is small, and the vibration suppression effect is good. Full article

Winding inductance always plays a key role in the electromagnetic performances of stator surface-mounted permanent magnet (SSPM) machines, including their flux-weakening capability, prospective fault current, power factor, current ripple, etc. Generally speaking, winding inductance mainly comprises three components: an air-gap component, a slot-leakage component, and an end-leakage component. In this paper, firstly, the winding pole pairs of SSPM machines are investigated based on the magneto-motive force-permeance model, through which the winding configurations can also be determined. Then, according to the winding configurations, three analytical expressions for each inductance component are derived to evaluate the winding inductance per phase. In addition, finite element analysis (FEA) is employed to verify the effectiveness of the derived analytical expressions. Meanwhile, three prototyped SSPM machines are manufactured, and their winding inductances are measured to further verify the analytical expressions. The measured results agree with both the analytical and FEA results very well. Full article