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Search Results (370)

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Keywords = low-temperature electrode material

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12 pages, 3313 KiB  
Article
Graphene-Based Grid Patterns Fabricated via Direct Ink Writing for Flexible Transparent Electrodes
by Yongcheng Zheng, Hai Zi, Shuqi Wang, Shengming Yin and Xu Shen
Appl. Sci. 2025, 15(15), 8553; https://doi.org/10.3390/app15158553 (registering DOI) - 1 Aug 2025
Viewed by 118
Abstract
Graphene is considered one of the most promising flexible transparent electrode materials as it has high charge carrier mobility, high electrical conductivity, low optical absorption, excellent mechanical strength, and good bendability. However, graphene-based flexible transparent electrodes face a critical challenge in balancing electrical [...] Read more.
Graphene is considered one of the most promising flexible transparent electrode materials as it has high charge carrier mobility, high electrical conductivity, low optical absorption, excellent mechanical strength, and good bendability. However, graphene-based flexible transparent electrodes face a critical challenge in balancing electrical conductivity and optical transmittance. Here, we present a green and scalable direct ink writing (DIW) strategy to fabricate graphene grid patterns by optimizing ink formulation with sodium dodecyl sulfate (SDS) and ethanol. SDS eliminates the coffee ring effect via Marangoni flow, while ethanol enhances graphene flake alignment during hot-pressing, achieving a high conductivity of 5.22 × 105 S m−1. The grid-patterned graphene-based flexible transparent electrodes exhibit a low sheet resistance of 21.3 Ω/sq with 68.5% transmittance as well as a high stability in high-temperature and corrosive environments, surpassing most metal/graphene composites. This method avoids toxic solvents and high-temperature treatments, demonstrating excellent stability in harsh environments. Full article
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20 pages, 4023 KiB  
Article
Numerical Study on the Thermal Behavior of Lithium-Ion Batteries Based on an Electrochemical–Thermal Coupling Model
by Xing Hu, Hu Xu, Chenglin Ding, Yupeng Tian and Kuo Yang
Batteries 2025, 11(7), 280; https://doi.org/10.3390/batteries11070280 - 21 Jul 2025
Viewed by 379
Abstract
The escalating demand for efficient thermal management in lithium-ion batteries necessitates precise characterization of their thermal behavior under diverse operating conditions. This study develops a three-dimensional (3D) electrochemical–thermal coupling model grounded in porous electrode theory and energy conservation principles. The model solves multi-physics [...] Read more.
The escalating demand for efficient thermal management in lithium-ion batteries necessitates precise characterization of their thermal behavior under diverse operating conditions. This study develops a three-dimensional (3D) electrochemical–thermal coupling model grounded in porous electrode theory and energy conservation principles. The model solves multi-physics equations such as Fick’s law, Ohm’s law, and the Butler–Volmer equation, to resolve coupled electrochemical and thermal dynamics, with temperature-dependent parameters calibrated via the Arrhenius equation. Simulations under varying discharge rates reveal that high-rate discharges exacerbate internal heat accumulation. Low ambient temperatures amplify polarization effects. Forced convection cooling reduces surface temperatures but exacerbates core-to-surface thermal gradients. Structural optimization strategies demonstrate that enhancing through-thickness thermal conductivity reduces temperature differences. These findings underscore the necessity of balancing energy density and thermal management in lithium-ion battery design, proposing actionable insights such as preheating protocols for low-temperature operation, optimized cooling systems for high-rate scenarios, and material-level enhancements for improved thermal uniformity. Full article
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15 pages, 2102 KiB  
Article
MXene-Based Flexible Paper Chip for Glucose Detection in Sweat in Low-Temperature Environments
by Yandong Yang, Yajun Zhu, Yifei Wu, Fan Chang, Xu Zhu, Xinyue Zhang, Ning Ma, Yushu Wang and Alaa S. Abd-El-Aziz
Sensors 2025, 25(14), 4273; https://doi.org/10.3390/s25144273 - 9 Jul 2025
Viewed by 381
Abstract
In enzymatic reaction glucose detection chips, the enzyme can easily dislodge from the electrode, which harms both the chip and test stability. Additionally, enzyme activity significantly decreases at low temperatures. Consequently, immobilizing the enzyme at the appropriate substrate and ambient temperature is a [...] Read more.
In enzymatic reaction glucose detection chips, the enzyme can easily dislodge from the electrode, which harms both the chip and test stability. Additionally, enzyme activity significantly decreases at low temperatures. Consequently, immobilizing the enzyme at the appropriate substrate and ambient temperature is a critical step for improving the chip. To address this issue, an electrochemical detection chip was modified using the nanomaterial MXene, known for its large specific surface area, excellent adsorption, good dispersion, and high conductivity. Meanwhile, AgNO3 solution was added to the Ti3C2Tx MXene nanosheet solution, and the AgNP@MXene material was prepared by heating in a water bath. This process further enhances photothermal conversion efficiency due to the localized surface plasmon resonance effect of silver nanoparticles and MXene. This MXene-based photothermally enhanced paper chip exhibits outstanding photothermal conversion performance and sensitive photoelectrochemical responsiveness, along with good cycling stability. Moreover, improved glucose detection sensitivity at low winter temperatures has been achieved, and the ambient temperature range of the paper chip has been expanded to 25–37 °C. Full article
(This article belongs to the Special Issue The Advanced Flexible Electronic Devices: 2nd Edition)
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25 pages, 4500 KiB  
Article
Cost-Effective Bimetallic Catalysts for Green H2 Production in Anion Exchange Membrane Water Electrolyzers
by Sabrina Campagna Zignani, Marta Fazio, Mariarosaria Pascale, Chiara Alessandrello, Claudia Triolo, Maria Grazia Musolino and Saveria Santangelo
Nanomaterials 2025, 15(13), 1042; https://doi.org/10.3390/nano15131042 - 4 Jul 2025
Viewed by 441
Abstract
Green hydrogen production from water electrolysis (WE) is one of the most promising technologies to realize a decarbonized future and efficiently utilize intermittent renewable energy. Among the various WE technologies, the emerging anion exchange membrane (AEMWE) technology shows the greatest potential for producing [...] Read more.
Green hydrogen production from water electrolysis (WE) is one of the most promising technologies to realize a decarbonized future and efficiently utilize intermittent renewable energy. Among the various WE technologies, the emerging anion exchange membrane (AEMWE) technology shows the greatest potential for producing green hydrogen at a competitive price. To achieve this goal, simple methods for the large-scale synthesis of efficient and low-cost electrocatalysts are needed. This paper proposes a very simple and scalable process for the synthesis of nanostructured NiCo- and NiFe-based electrode materials for a zero-gap AEMWE full cell. For the preparation of the cell anode, oxides with different Ni molar fractions (0.50 or 0.85) are synthesized by the sol–gel method, followed by calcination in air at different temperatures (400 or 800 °C). To fabricate the cell cathode, the oxides are reduced in a H2/Ar atmosphere. Electrochemical testing reveals that phase purity and average crystal size significantly influence cell performance. Highly pure and finely grained electrocatalysts yield higher current densities at lower overpotentials. The best performing membrane electrode assembly exhibits a current density of 1 A cm−2 at 2.15 V during a steady-state 150 h long stability test with 1 M KOH recirculating through the cell, the lowest series resistance at any cell potential (1.8 or 2.0 V), and the highest current density at the cut-off voltage (2.2 V) both at the beginning (1 A cm−2) and end of tests (1.78 A cm−2). The presented results pave the way to obtain, via simple and scalable techniques, cost-effective catalysts for the production of green hydrogen aimed at a wider market penetration by AEMWE. Full article
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26 pages, 3149 KiB  
Review
Research Progress and Future Perspectives on Photonic and Optoelectronic Devices Based on p-Type Boron-Doped Diamond/n-Type Titanium Dioxide Heterojunctions: A Mini Review
by Shunhao Ge, Dandan Sang, Changxing Li, Yarong Shi, Qinglin Wang and Dao Xiao
Nanomaterials 2025, 15(13), 1003; https://doi.org/10.3390/nano15131003 - 29 Jun 2025
Cited by 1 | Viewed by 510
Abstract
Titanium dioxide (TiO2) is a wide-bandgap semiconductor material with broad application potential, known for its excellent photocatalytic performance, high chemical stability, low cost, and non-toxicity. These properties make it highly attractive for applications in photovoltaic energy, environmental remediation, and optoelectronic devices. [...] Read more.
Titanium dioxide (TiO2) is a wide-bandgap semiconductor material with broad application potential, known for its excellent photocatalytic performance, high chemical stability, low cost, and non-toxicity. These properties make it highly attractive for applications in photovoltaic energy, environmental remediation, and optoelectronic devices. For instance, TiO2 is widely used as a photocatalyst for hydrogen production via water splitting and for degrading organic pollutants, thanks to its efficient photo-generated electron–hole separation. Additionally, TiO2 exhibits remarkable performance in dye-sensitized solar cells and photodetectors, providing critical support for advancements in green energy and photoelectric conversion technologies. Boron-doped diamond (BDD) is renowned for its exceptional electrical conductivity, high hardness, wide electrochemical window, and outstanding chemical inertness. These unique characteristics enable its extensive use in fields such as electrochemical analysis, electrocatalysis, sensors, and biomedicine. For example, BDD electrodes exhibit high sensitivity and stability in detecting trace chemicals and pollutants, while also demonstrating excellent performance in electrocatalytic water splitting and industrial wastewater treatment. Its chemical stability and biocompatibility make it an ideal material for biosensors and implantable devices. Research indicates that the combination of TiO2 nanostructures and BDD into heterostructures can exhibit unexpected optical and electrical performance and transport behavior, opening up new possibilities for photoluminescence and rectifier diode devices. However, applications based on this heterostructure still face challenges, particularly in terms of photodetector, photoelectric emitter, optical modulator, and optical fiber devices under high-temperature conditions. This article explores the potential and prospects of their combined heterostructures in the field of optoelectronic devices such as photodetector, light emitting diode (LED), memory, field effect transistor (FET) and sensing. TiO2/BDD heterojunction can enhance photoresponsivity and extend the spectral detection range which enables stability in high-temperature and harsh environments due to BDD’s thermal conductivity. This article proposes future research directions and prospects to facilitate the development of TiO2 nanostructured materials and BDD-based heterostructures, providing a foundation for enhancing photoresponsivity and extending the spectral detection range enables stability in high-temperature and high-frequency optoelectronic devices field. Further research and exploration of optoelectronic devices based on TiO2-BDD heterostructures hold significant importance, offering new breakthroughs and innovations for the future development of optoelectronic technology. Full article
(This article belongs to the Special Issue Nanoscale Photonics and Optoelectronics)
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13 pages, 2748 KiB  
Article
Polyaniline/Tungsten Disulfide Composite for Room-Temperature NH3 Detection with Rapid Response and Low-PPM Sensitivity
by Kuo Zhao, Yunbo Shi, Haodong Niu, Qinglong Chen, Jinzhou Liu, Bolun Tang and Canda Zheng
Sensors 2025, 25(13), 3948; https://doi.org/10.3390/s25133948 - 25 Jun 2025
Viewed by 372
Abstract
Polyaniline (PANI) is an important conductive-polymer gas-sensing material with working temperature and mechanical flexibilities superior to those of conventional metal oxide sensing materials. However, its applicability is limited by its low sensitivity, high detection limits, and long response/recovery times. In this study, we [...] Read more.
Polyaniline (PANI) is an important conductive-polymer gas-sensing material with working temperature and mechanical flexibilities superior to those of conventional metal oxide sensing materials. However, its applicability is limited by its low sensitivity, high detection limits, and long response/recovery times. In this study, we prepared PANI/WS2 composites via chemical oxidative polymerization and mechanical blending. A multilayer sensor structure—sequentially printed silver-paste heating electrodes, fluorene polyester insulating layer, silver interdigitated electrodes, and sensing material layer—was fabricated on a polyimide substrate via flexible microelectronic printing and systematically characterized using scanning electron microscopy, X-ray diffraction, and Fourier-transform infrared spectroscopy. The optimized 5 wt% WS2 composite showed enhanced gas-sensing performance, with 219.1% sensitivity to 100 ppm ammonia (2.4-fold higher than that of pure PANI) and reduced response and recovery times of 24 and 91 s, respectively (compared to 81 and 436 s for pure PANI, respectively). Notably, the PANI/WS2 sensor detected an ultralow ammonia concentration (100 ppb) with 0.104% sensitivity. The structural characterization and performance analysis results were used to deduce a mechanism for the enhanced sensing capability. These findings highlight the application potential of PANI/WS2 composites in flexible gas sensors and provide fundamental insights for PANI-based sensing materials research. Full article
(This article belongs to the Section Chemical Sensors)
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15 pages, 3169 KiB  
Article
Coconut Residue-Derived Nanoporous Carbon via Hydrothermal Carbonization for Nanoporous Carbon-Based Supercapacitor Electrodes
by Kemchat Ruenroengrit, Jumpon Kunyuan, Nuttapong Ruttanadech, Napat Kaewtrakulchai, Pramote Puengjinda, Nattapat Chaiammart, Sutee Chutipaijit, Achanai Buasri, Masayoshi Fuji, Apiluck Eiad-Ua and Gasidit Panomsuwan
Polymers 2025, 17(13), 1752; https://doi.org/10.3390/polym17131752 - 25 Jun 2025
Viewed by 516
Abstract
The increasing demand for sustainable and cost-effective energy storage solutions has driven interest in biomass-derived carbon materials for supercapacitor electrodes. This study explores the valorization of coconut residue (CR), an abundant agricultural waste, as a carbon precursor for nanoporous carbon (NPC) production. NPC [...] Read more.
The increasing demand for sustainable and cost-effective energy storage solutions has driven interest in biomass-derived carbon materials for supercapacitor electrodes. This study explores the valorization of coconut residue (CR), an abundant agricultural waste, as a carbon precursor for nanoporous carbon (NPC) production. NPC was synthesized via hydrothermal carbonization (HTC) of CR, followed by chemical activation using potassium hydroxide (KOH) at varying temperatures (700, 800, and 900 °C). The effects of activation temperature on the structure and electrochemical performance of the NPC were systematically investigated. The activated materials exhibited amorphous, highly porous structures, with surface areas increasing alongside activation temperature—reaching a maximum of 1969 m2 g−1 at 900 °C. Electrochemical characterization was conducted using a three-electrode setup through cyclic voltammetry (CV) and galvanostatic charge–discharge (GCD) in a 1 M Na2SO4 electrolyte. The sample activated at 900 °C with a CR:KOH weight ratio of 1:2.5 achieved the highest specific capacitance of 52 F g−1 at a specific current of 1 A g−1. These findings underscore the potential of CR as a low-cost and sustainable raw material for fabricating efficient electrode materials in energy storage applications. Full article
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17 pages, 3918 KiB  
Article
One-Step Synthesis of Polymeric Carbon Nitride Films for Photoelectrochemical Applications
by Alberto Gasparotto, Davide Barreca, Chiara Maccato, Ermanno Pierobon and Gian Andrea Rizzi
Nanomaterials 2025, 15(13), 960; https://doi.org/10.3390/nano15130960 - 21 Jun 2025
Viewed by 451
Abstract
Over the last decade, polymeric carbon nitrides (PCNs) have received exponentially growing attention as metal-free photocatalytic platforms for green energy generation and environmental remediation. Although PCNs can be easily synthesized from abundant precursors in a powdered form, progress in the field of photoelectrochemical [...] Read more.
Over the last decade, polymeric carbon nitrides (PCNs) have received exponentially growing attention as metal-free photocatalytic platforms for green energy generation and environmental remediation. Although PCNs can be easily synthesized from abundant precursors in a powdered form, progress in the field of photoelectrochemical applications requires effective methods for the fabrication of PCN films endowed with suitable mechanical stability and modular chemico-physical properties. In this context, as a proof-of-concept, we report herein on a simple and versatile chemical vapor infiltration (CVI) strategy for one-step PCN growth on porous Ni foam substrates, starting from melamine as a precursor compound. Interestingly, tailoring the reaction temperature enabled to control the condensation degree of PCN films from melem/melon hybrids to melon-like materials, whereas the use of different precursor amounts directly affected the mass and morphology of the obtained deposits. Altogether, such features had a remarkable influence on PCN electrochemical performances towards the oxygen evolution reaction (OER), yielding, for the best performing systems, Tafel slopes as low as ≈65 mV/dec and photocurrent density values of ≈1 mA/cm2 at 1.6 V vs. the reversible hydrogen electrode (RHE). Full article
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16 pages, 2835 KiB  
Article
Improving Na2Ti3O7 Anode Performance in Sodium-Ion Batteries via a Al Doping
by Chen Wu, Yuandong Xia, Kejing Song, Yongda Cao, Chenzhi Huang, Jiayi Chen, Yuan Wang and Chunliu Xu
Nanomaterials 2025, 15(12), 885; https://doi.org/10.3390/nano15120885 - 8 Jun 2025
Cited by 1 | Viewed by 562
Abstract
Na2Ti3O7 (NTO), with low sodium insertion potential (~0.3 V vs. Na+/Na) and potential for high-energy-density batteries, is regarded as one of the most promising anode materials for sodium-ion batteries (SIBs). However, its practical application is hindered [...] Read more.
Na2Ti3O7 (NTO), with low sodium insertion potential (~0.3 V vs. Na+/Na) and potential for high-energy-density batteries, is regarded as one of the most promising anode materials for sodium-ion batteries (SIBs). However, its practical application is hindered by poor electronic conductivity, sluggish Na⁺ (de)intercalation kinetics, and interfacial instability, leading to inferior cycling stability, low initial Coulombic efficiency, and poor rate capability. In this work, micron-sized rod-like NTO and Al-doped NTO (NTO-Al) samples were synthesized via a one-step high-temperature solid-state method. Al doping slightly reduced the size of NTO microrods while introducing oxygen vacancies and generating Ti3+, thereby enhancing electronic conductivity and reducing ionic diffusion resistance. H2-TPR confirms that doping activates lattice oxygen and promotes its participation in the reaction. The optimized NTO-Al0.03 electrode delivered a significantly improved initial charge capacity of 147.4 mA h g−1 at 0.5 C, surpassing pristine NTO (124.7 mA h g−1). Moreover, it exhibited the best cycling stability (49.5% capacity retention after 100 cycles) and rate performance (36.3 mA h g−1 at 2 C). Full article
(This article belongs to the Special Issue High Performance of Nanomaterials in Metal-Ion Batteries)
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26 pages, 85427 KiB  
Article
Analysis of the Effects of Tandem Welding (Fronius TPS/i - TWIN) of S1100QL and S1300QL Steels
by Mateusz Karczewski, Krzysztof Mroczka, Sławomir Parzych, Piotr Bała, Grzegorz Cios, Janusz Mikuła and Grzegorz Jeż
Materials 2025, 18(11), 2577; https://doi.org/10.3390/ma18112577 - 31 May 2025
Viewed by 545
Abstract
S1100QL and S1300QL steels are classified as fine-grained steels with a low-carbon martensitic structure. Tandem welding is a method of creating a joint by melting two electrode wires in a one-behind-the-other configuration. This article presents the effects of creating dissimilar joints, elements of [...] Read more.
S1100QL and S1300QL steels are classified as fine-grained steels with a low-carbon martensitic structure. Tandem welding is a method of creating a joint by melting two electrode wires in a one-behind-the-other configuration. This article presents the effects of creating dissimilar joints, elements of varying thicknesses made from S1100QL and S1300QL steels. The analysis focused on temperature changes in the heat-affected zone (HAZ) during welding, as well as the macro and microstructure, and the properties of the joints created at welding speeds of 80, 90, and 100 cm/min. The shortest cooling time (t8/5) in the HAZ for S1300QL steel was 9.4 s, while the longest was 12.4 s. Thermal cycle simulations were performed for the analyzed materials, with a cooling time of 5 s. The test results demonstrated that TWIN welding was stable, and an optimum welding speed is 80 cm/min. The HAZ microstructure for the highest cooling speed (t8/5 = 5 s) of S1100QL steel contains, in addition to martensite, lower bainite, while S1300QL steel consists of martensite. Tempered martensite was also detected at slower cooling rates. For all speed variants, the impact energy is above 27 J at a test temperature of −40 °C. In turn, hardness tests showed that the base material for both steels has the highest hardness. However, the lowest hardness was found for the weld. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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15 pages, 5997 KiB  
Article
Novel 3D Capacitors: Integrating Porous Nickel-Structured and Through-Glass-Via-Fabricated Capacitors
by Baichuan Zhang, Libin Gao, Hongwei Chen and Jihua Zhang
Nanomaterials 2025, 15(11), 819; https://doi.org/10.3390/nano15110819 - 28 May 2025
Viewed by 407
Abstract
In this research work, two distinct types of three-dimensional (3D) capacitors were successfully fabricated, each with its own unique features and advantages. The first type of capacitor is centered around a 3D nanoporous structure. This structure is formed on a nickel substrate through [...] Read more.
In this research work, two distinct types of three-dimensional (3D) capacitors were successfully fabricated, each with its own unique features and advantages. The first type of capacitor is centered around a 3D nanoporous structure. This structure is formed on a nickel substrate through anodic oxidation. After undergoing high-temperature thermal oxidation, a monolithic Ni-NiO-Pt metal–insulator–metal (MIM) capacitor with a nanoporous dielectric architecture is achieved. Structurally, this innovative design brings about several remarkable benefits. Due to the nanoporous structure, it has a significantly increased surface area, which can effectively store more charges. As a result, it exhibits an equivalent capacitance density of 69.95 nF/cm2, which is approximately 18 times higher than that of its planar, non-porous counterpart. This high capacitance density enables it to store more electrical energy in a given volume, making it highly suitable for applications where miniaturization and high energy storage in a small space is crucial. The second type of capacitor makes use of Through-Glass Via (TGV) technology. This technology is employed to create an interdigitated blind-via array within a glass substrate, attaining an impressively high aspect ratio of 22.5:1 (with a via diameter of 20 μm and a depth of 450 μm). By integrating atomic layer deposition (ALD), a conformal interdigital electrode structure is realized. Glass, as a key material in this capacitor, has outstanding insulating properties. This characteristic endows the capacitor with a high breakdown field strength exceeding 8.2 MV/cm, corresponding to a withstand voltage of 5000 V. High breakdown field strength and withstand voltage mean that the capacitor can handle high-voltage applications without breaking down easily, which is essential for power-intensive systems like high-voltage power supplies and some high-power pulse-generating equipment. Moreover, due to the low-loss property of glass, the capacitor can achieve an energy conversion efficiency of up to 95%. Such a high energy conversion efficiency ensures that less energy is wasted during the charge–discharge process, which is highly beneficial for energy-saving applications and systems that require high-efficiency energy utilization. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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15 pages, 3563 KiB  
Article
Effects of Deposition Power and Annealing Temperature on Indium Zinc Oxide (IZO) Film’s Properties and Their Applications to the Source–Drain Electrodes of Amorphous Indium Gallium Zinc Oxide (a-IGZO) Thin-Film Transistors (TFTs)
by Yih-Shing Lee, Chih-Hsiang Chang, Bing-Shin Le, Vo-Truong Thao Nguyen, Tsung-Cheng Tien and Horng-Chih Lin
Nanomaterials 2025, 15(11), 780; https://doi.org/10.3390/nano15110780 - 22 May 2025
Viewed by 829
Abstract
The optical, electrical, and material properties of In–Zn–O (IZO) films were optimized by adjusting the deposition power and annealing temperature. Films deposited at 125 W and annealed at 300 °C exhibited the best performance, with the lowest resistivity (1.43 × 10−3 Ω·cm), [...] Read more.
The optical, electrical, and material properties of In–Zn–O (IZO) films were optimized by adjusting the deposition power and annealing temperature. Films deposited at 125 W and annealed at 300 °C exhibited the best performance, with the lowest resistivity (1.43 × 10−3 Ω·cm), highest mobility (11.12 cm2/V·s), and highest carrier concentration (4.61 × 1020 cm−3). The average transmittance and optical energy gap were 82.57% and 3.372 eV, respectively. The electrical characteristics of amorphous In-Ga-Zn-O (a-IGZO) thin-film transistors (TFTs) using IZO source-drain (S–D) electrodes with various sputtering powers and annealing temperatures were investigated. The optimal sputtering power of 125 W and annealing temperature of 300 °C for the IZO S–D electrodes resulted in the highest field-effect mobility (~12.31 cm2/V·s) and on current (~2.09 × 10−6 A). This improvement is attributed to enhanced carrier concentration and mobility, which result from the high In/Zn ratio, the larger grain size, and low RMS roughness in the IZO films. The parasitic contact resistance (RSD) and channel resistance (RCH) were analyzed using the total resistance method. RSD decreased with increasing IZO S–D sputtering power, while RCH reached a minimum at 125 W. Both resistances decreased significantly as the annealing temperature increased from 200 °C to 300 °C. Full article
(This article belongs to the Special Issue Wide Bandgap Semiconductor Material, Device and System Integration)
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16 pages, 3812 KiB  
Article
Formation of Electrode Materials in the Process of Carbothermic Flux Smelting of Ilmenite Concentrate and Hydrothermal Refining of Titanium Slag
by Kuralai Akhmetova, Sergey Gladyshev, Nessipbay Tussupbayev, Bagdaulet Kenzhaliev and Leila Imangaliyeva
Processes 2025, 13(5), 1554; https://doi.org/10.3390/pr13051554 - 17 May 2025
Viewed by 463
Abstract
The present study demonstrates, for the first time, the fundamental possibility of producing electrode materials for sodium-ion batteries through low-temperature carbothermic smelting of ilmenite concentrate fluxed with calcined soda and diatomite, followed by aqueous refining of titanium slag. The primary phase composition of [...] Read more.
The present study demonstrates, for the first time, the fundamental possibility of producing electrode materials for sodium-ion batteries through low-temperature carbothermic smelting of ilmenite concentrate fluxed with calcined soda and diatomite, followed by aqueous refining of titanium slag. The primary phase composition of the slag includes Na2Ti3O7 (48.2%), Na0.23TiO2 (22.0%), Na2TiSiO5 (11%), and Na0.67Al0.1Mn0.9O2 (8.5%), which, upon hydrolysis, transform into a monophase titanium dioxide with intercalated sodium—Na0.23TiO2. Thermodynamic analysis of the heat effects of chemical reactions among raw materials and resulting products substantiates the role of silicon and sodium oxides, carbon, oxygen, and water in the formation of various electrode materials during carbothermic flux conversion and aqueous refining. Insights into the mechanisms of thermochemical formation and hydrothermal phase transformations offer a scientific basis for the development of intercalation systems from abundant and low-cost natural raw materials, bypassing the need for expensive precursor synthesis. Full article
(This article belongs to the Section Chemical Processes and Systems)
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13 pages, 3819 KiB  
Article
Controllable Nitrogen-Doped Hollow Carbon Nano-Cage Structures as Supercapacitor Electrode Materials
by Yitong Sun, Xiaoqin Niu, Laidong Yang, Ning Mi and Lei Zhao
Molecules 2025, 30(10), 2130; https://doi.org/10.3390/molecules30102130 - 12 May 2025
Viewed by 496
Abstract
Supercapacitors (SCs) have garnered significant attention due to their high power density and long cycle life. Among the various electrode materials, carbon materials have emerged as a focal point of research owing to their superior conductivity, stability, and reproducibility. However, the relatively low [...] Read more.
Supercapacitors (SCs) have garnered significant attention due to their high power density and long cycle life. Among the various electrode materials, carbon materials have emerged as a focal point of research owing to their superior conductivity, stability, and reproducibility. However, the relatively low specific capacitance and specific surface area of carbon materials result in suboptimal electrochemical performance, which seriously hinders their practical applications. This work introduces a straightforward yet effective strategy for constructing hollow nano-cage structures by tannic acid etching of ZIF-8. In this process, tannic acid releases protons that selectively etch the MOF structure, while the residual large molecules adhere to the ZIF-8 surface, stabilizing its framework and preventing structural collapse. Following high-temperature heat treatment, novel hollow nitrogen-doped carbon nano-cage structures (HNCs) are successfully synthesized. Electrochemical tests reveal that the material has a capacity of 349.3 F g−1 at a current density of 0.5 A g−1, and still has a coulombic efficiency of 97.61% as well as a capacity retention of 97.86% after cycling for 10,000 cycles at a current density of 3 A g−1. Therefore, this study provides a novel way to explore the application of carbon materials with excellent electrochemical performance for energy storage. Full article
(This article belongs to the Section Electrochemistry)
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27 pages, 7012 KiB  
Article
Molten Salt Electrolyte for Na-ZnCl2 All-Liquid Battery for Grid Storage
by Wenjin Ding, Ralf Hoffmann, Akshata Barge, Ole S. Kjos, Norbert Weber, Tom Weier and Thomas Bauer
Batteries 2025, 11(5), 177; https://doi.org/10.3390/batteries11050177 - 1 May 2025
Viewed by 708
Abstract
Zeolite Battery Research Africa (ZEBRA) batteries (Na-NiCl2 solid electrolyte batteries, SEBs) have commercial applications in energy storage due to their low costs and recyclability, long lifetime, and high safety. In commercial ZEBRA batteries, Ni electrode and beta’’-alumina solid electrolyte (BASE) have a [...] Read more.
Zeolite Battery Research Africa (ZEBRA) batteries (Na-NiCl2 solid electrolyte batteries, SEBs) have commercial applications in energy storage due to their low costs and recyclability, long lifetime, and high safety. In commercial ZEBRA batteries, Ni electrode and beta’’-alumina solid electrolyte (BASE) have a more than 70% share of the overall cell material costs. Na-ZnCl2 all-liquid batteries (ALBs), which replace Ni with abundant and low-cost Zn and BASE electrolyte with molten salt electrolyte, could reduce costs and provide a longer lifetime and higher safety, making their application in grid storage promising. However, compared to SEBs, ALBs are in an early development stage, particularly for their molten salt electrolytes, which have a significant effect on the battery performance. Physical and chemical properties of the salt electrolyte like melting temperatures and solubilities of electrode materials (i.e., Na and Zn metal) are vital for the molten salt electrolyte selection and battery cell design and optimization. In this work, the binary and ternary phase diagrams of salt mixtures containing NaCl, CaCl2, BaCl2, SrCl2, and KCl, obtained via FactSage simulation and DSC measurements, as well as the solubilities of electrode materials (Na and Zn metals), are presented and used for the selection of the molten salt electrolyte. Moreover, various criteria, considered for the selection of the molten salt electrolyte, include high electromotive force (EMF) for suitable electrochemical properties, low melting temperature for large charge/discharge range, low solubilities of electrode materials for low self-discharge, low material costs, and high material abundance for easy scale-up. Based on these criteria, the NaCl-CaCl2-BaCl2 and NaCl-SrCl2-KCl salt mixtures are selected as the two most promising ALB molten salt electrolytes and suggested to be tested in the ALB demonstrators currently under development. Full article
(This article belongs to the Special Issue Electrode Materials and Electrolyte for Rechargeable Batteries)
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