Search Results (520)

The stretch film production is highly energy intensive. The components of the technological line are powered by electrical energy, and the heat is used to change the physical state of the raw material (granules). The raw material is poured into FCR (the first calender roller). To solidify the liquid raw material, the calendar must be cooled. The low-temperature heat, treated as waste heat, has dissipated in the atmosphere. Technological innovations were proposed: (a) the raw material comprises raw material (primary) and up to 80% recyclate (waste originating mainly from agriculture), (b) the use of low-temperature waste heat (the cooling of FCR in the process of foil stretch production). A heat recovery line based on two compressor heat pumps (HP, hydraulically coupled) was designed. The waste heat (by low-temperature HP) was transformed into high-temperature heat (by high-temperature HP) and used to prepare the raw material. The proposed technological line enables the management of difficult-to-manage post-production waste (i.e., agriculture and other economic sectors). It reduces energy consumption and raw materials from non-renewable sources (CO₂ and other greenhouse gas emissions are reducing). It implements a closed-loop economy based on renewable energy sources (according to the European Green Deal). Full article

To compensate for the instability of renewable energy sources during China’s energy transition, large thermal power plants must provide critical operational flexibility, primarily through deep peaking. To investigate the combustion performance and wear and tear of a 600 MW pulverized coal boiler under deep peaking, the gas–solid flow characteristics and distributions of flue gas temperature, wall heat flux, and wall wear rate in a 600 MW tangentially fired pulverized coal boiler under variable loads (353 MW, 431 MW, 519 MW, and 600 MW) are investigated in this study employing computational fluid dynamics numerical simulation method. Results demonstrate that increasing the boiler load significantly amplifies gas velocity, wall heat flux, and wall wear rate. The maximum gas velocity in the furnace rises from 20.9 m·s⁻¹ (353 MW) to 37.6 m·s⁻¹ (600 MW), with tangential airflow forming a low-velocity central zone and high-velocity peripheral regions. Meanwhile, the tangential circle diameter expands by ~15% as the load increases. The flue gas temperature distribution exhibits a “low-high-low” profile along the furnace height. As the load increases from 353 MW to 600 MW, the primary combustion zone’s peak temperature rises from 1750 K to 1980 K, accompanied by a ~30% expansion in the coverage area of the high-temperature zone. Wall heat flux correlates strongly with temperature distribution, peaking at 2.29 × 10⁵ W·m⁻² (353 MW) and 2.75 × 10⁵ W·m⁻² (600 MW) in the primary combustion zone. Wear analysis highlights severe erosion in the economizer due to elevated flue gas velocities, with wall wear rates escalating from 3.29 × 10⁻⁷ kg·m⁻²·s⁻¹ (353 MW) to 1.23 × 10⁻⁵ kg·m⁻²·s⁻¹ (600 MW), representing a 40-fold increase under full-load conditions. Mitigation strategies, including ash removal optimization, anti-wear covers, and thermal spray coatings, are proposed to enhance operational safety. This work provides critical insights into flow field optimization and wear management for large-scale coal-fired boilers under flexible load operation. Full article

Global building energy consumption is significantly increasing. Utilizing renewable energy sources may be an effective approach to achieving low-carbon and energy-efficient buildings. A combined system incorporating solar photovoltaic–thermal (PV/T) components with an air-source heat pump (ASHP) was studied for simultaneous heating and power generation in a real residential building. The back panel of the PV/T component featured a novel polygonal Freon circulation channel design. A prototype of the combined heating and power supply system was constructed and tested in Fuzhou City, China. The results indicate that the average coefficient of performance (COP) of the system is 4.66 when the ASHP operates independently. When the PV/T component is integrated with the ASHP, the average COP increases to 5.37. On sunny days, the daily average thermal output of 32 PV/T components reaches 24 kW, while the daily average electricity generation is 64 kW·h. On cloudy days, the average daily power generation is 15.6 kW·h; however, the residual power stored in the battery from the previous day could be utilized to ensure the energy demand in the system. Compared to conventional photovoltaic (PV) systems, the overall energy utilization efficiency improves from 5.68% to 17.76%. The hot water temperature stored in the tank can reach 46.8 °C, satisfying typical household hot water requirements. In comparison to standard PV modules, the system achieves an average cooling efficiency of 45.02%. The variation rate of the system’s thermal loss coefficient is relatively low at 5.07%. The optimal water tank capacity for the system is determined to be 450 L. This system demonstrates significant potential for providing efficient combined heat and power supply for buildings, offering considerable economic and environmental benefits, thereby serving as a reference for the future development of low-carbon and energy-saving building technologies. Full article

Single-walled carbon nanotube (SWCNT) inks were prepared by mixing SWCNTs with ethanol and varying the amplitude of ultrasonic dispersion. When the SWCNT inks were prepared by dispersion amplitudes at 60% (nominal value of 200 W), the SWCNT inks had low viscosity and a small variation of the particle size. The SWCNT films fabricated under this dispersion condition had well-distributed SWCNT bundles and exhibited the highest power factor. However, when the dispersion amplitude was excessive, the viscosity of the SWCNT ink increased due to the reduced contact between the SWCNTs owing to over-dispersion, and the crystallinity of the SWCNT films decreased, exhibiting a lower power factor. When the optimized SWCNT films at 60% were applied to heat-source-free water-floating SWCNT-TEGs, an output voltage of 2.0 mV could be generated under sunlight irradiation. These findings are useful for preparing various electronic devices with SWCNT films to improve the film quality using ultrasonic dispersion. Full article

Variable-speed reciprocating compressors (VSRCs) have been increasingly used in domestic refrigeration due to their ability to modulate cooling capacity and reduce energy consumption. A detailed understanding of performance-limiting factors such as volumetric and exergetic inefficiencies is essential for optimizing their operation. An experimentally validated simulation model was developed using GT-SUITE to analyze a VSRC operating with R-600a across speeds from 1800 to 6300 rpm. Volumetric inefficiencies were quantified using a stratification methodology, while an exergy-based approach was adopted to assess the main sources of thermodynamic inefficiency in the compressor. Unlike traditional energy analysis, exergy analysis reveals where and why irreversibilities occur, linking them directly to power consumption and providing a framework for optimizing design. Results reveal that neither volumetric nor exergy efficiency varies monotonically with compressor speed. At low speeds, exergetic losses are dominated by the electrical motor (up to 19% of input power) and heat transfer (up to 13.5%). Conversely, at high speeds, irreversibilities from fluid dynamics become critical, with losses from discharge valve throttling reaching 5.8% and bearing friction increasing to 6.5%. Additionally, key volumetric inefficiencies arise from piston–cylinder leakage, which causes up to a 4.5% loss at low speeds, and discharge valve backflow, causing over a 5% loss at certain resonant speeds. The results reveal complex speed-dependent interactions between dynamic and thermodynamic loss mechanisms in VSRCs. The integrated modeling approach offers a robust framework for diagnosing inefficiencies and supports the development of more energy-efficient compressor designs. Full article

The concept of “material effort” appears in continuum mechanics wherever the response of a material to the currently existing state of loads and boundary conditions loses its previous, predictable character. However, within the material, which still descriptively remains a continuous medium, new physical structures appear and new previously unused physical features of the continuum are activated. The literature is dominated by a simplified way of thinking, which assumes that all these states can be characterized and described by one and the same measure of effort—for metals it is the Huber–Mises–Hencky equivalent stress. Quantitatively, perhaps 90% of the literature is dedicated to this equivalent stress. The remaining authors, as well as the author of this paper, assume that there is no single universal measure of effort that would “fit” all operating conditions of materials. Each state of the structure’s operation may have its own autonomous measure of effort, which expresses the degree of threat from a specific destruction mechanism. In the current energy sector, we are increasingly dealing with “low-cycle thermal fatigue states”. This is related to the fact that large, difficult-to-predict renewable energy sources have been added. Professional energy based on coal and gas units must perform many (even about 100 per year) starts and stops, and this applies not only to the hot state, but often also to the cold state. The question arises as to the allowable shortening of start and stop times that would not to lead to dangerous material effort, and whether there are necessary data and strength characteristics for heat-resistant steels that allow their effort to be determined not only in simple states, but also in complex stress states. Do these data allow for the description of the material’s yield surface? In a previous publication, the author presented the results of tension and compression tests at elevated temperatures for two heat-resistant steels: St12T and 26H2MF. The aim of the current work is to determine the properties and strength characteristics of these steels in a pure torsion test at elevated temperatures. This allows for the analysis of the strength of power turbine components operating primarily on torsion and for determining which of the two tested steels is more resistant to high temperatures. In addition, the properties determined in all three tests (tension, compression, torsion) will allow the determination of the yield surface of these steels at elevated temperatures. They are necessary for the strength analysis of turbine elements in start-up and shutdown cycles, in states changing from cold to hot and vice versa. A modified testing machine was used for pure torsion tests. It allowed for the determination of the sample’s torsion moment as a function of its torsion angle. The experiments were carried out at temperatures of 20 °C, 200 °C, 400 °C, 600 °C, and 800 °C for St12T steel and at temperatures of 20 °C, 200 °C, 400 °C, 550 °C, and 800 °C for 26H2MF steel. Characteristics were drawn up for each sample and compared on a common graph corresponding to the given steel. Based on the methods and relationships from the theory of strength, the yield stress and torsional strength were determined. The yield stress of St12T steel at 600 °C was 319.3 MPa and the torsional strength was 394.4 MPa. For 26H2MH steel at 550 °C, the yield stress was 311.4 and the torsional strength was 382.8 MPa. St12T steel was therefore more resistant to high temperatures than 26H2MF. The combined data from the tension, compression, and torsion tests allowed us to determine the asymmetry and plasticity coefficients, which allowed us to model the yield surface according to the Burzyński criterion as a function of temperature. The obtained results also allowed us to determine the parameters of the Drucker-Prager model and two of the three parameters of the Willam-Warnke and Menetrey-Willam models. The research results are a valuable contribution to the design and diagnostics of power turbine components. Full article

In this study, we present a comprehensive numerical investigation of alternating-current electrothermal (ACET) pumping strategies tailored for energy-efficient microfluidic applications. Using coupled electrokinetic and thermal multiphysics simulations in narrow microchannels, we systematically explore the effects of channel geometry, electrode asymmetry and external heating on flow performance and thermal management. A rigorous mesh convergence study confirms velocity deviations below ±0.006 µm/s across the entire operating envelope, ensuring reliable prediction of ACET-driven flows. We demonstrate that increasing channel height from 100 µm to 500 µm reduces peak temperatures by up to 79 K at a constant 2 W heat input, highlighting the critical role of channel dimensions in convective heat dissipation. Introducing a localized external heat source beneath asymmetric electrode pairs enhances convective circulations, while doubling the fluid’s electrical conductivity yields a ~29% increase in net flow rate. From these results, we derive practical design guidelines—combining asymmetric electrode layouts, tailored channel heights, and external heat bias—to realize self-regulating, low-power microfluidic pumps. Such devices hold significant promises for on-chip semiconductor cooling, lab-on-a-chip assays and real-time thermal control in high-performance microelectronic and analytical systems. Full article

Silicon Photomultipliers (SiPMs) are optical sensors widely used in space applications due to their high photon detection efficiency, low power consumption, and robustness. However, in Low Earth Orbit (LEO), their performance degrades over time due to prolonged exposure to ionizing radiation, primarily from trapped protons and electrons. The dominant radiation-induced effect in SiPMs is an increase in dark current, which can compromise detector sensitivity. This study investigates the potential of thermal annealing as a mitigation strategy for radiation damage in SiPMs. We designed and tested PCB-integrated heaters to selectively heat irradiated SiPMs and induce recovery processes. A PID-controlled system was developed to stabilize the temperature at 100 °C, and a remotely controlled experimental setup was implemented to operate under irradiation conditions. Two SiPMs were simultaneously irradiated with 9 MeV protons at the EDRA facility, reaching a 1 MeV neutron equivalent cumulative fluence of (9.5 ± 0.2) × 10⁸ cm⁻². One sensor underwent thermal annealing between irradiation cycles, while the other served as a control. Throughout the experiment, dark current was continuously monitored using a source measure unit, and I–V curves were recorded before and after irradiation. A recovery of more than 39% was achieved after only 5 min of thermal cycling at 100 °C, supporting this recovery approach as a low-complexity strategy to mitigate radiation-induced damage in space-based SiPM applications and increase device lifetime in harsh environments. Full article

District heating systems in northern China predominantly rely on coal-fired heat sources, necessitating sustainable alternatives to reduce carbon emissions. This study investigates a biomass combined heat and power (CHP) system integrated with cascaded absorption heat pump (AHP) technology to recover waste heat from semi-dry flue gas desulfurization exhaust and turbine condenser cooling water. A multi-source operational framework is developed, coordinating biomass CHP units with coal-fired boilers for peak-load regulation. The proposed system employs a two-stage heat recovery methodology: preliminary sensible heat extraction from non-saturated flue gas (elevating primary heating loop (PHL) return water from 50 °C to 55 °C), followed by serial AHPs utilizing turbine extraction steam to upgrade waste heat from circulating cooling water (further heating PHL water to 85 °C). Parametric analyses demonstrate that the cascaded AHP system reduces turbine steam extraction by 4.4 to 8.8 t/h compared to conventional steam-driven heating, enabling 3235 MWh of annual additional power generation. Environmental benefits include an annual CO₂ reduction of 1821 tonnes, calculated using regional grid emission factors. The integration of waste heat recovery and multi-source coordination achieves synergistic improvements in energy efficiency and operational flexibility, advancing low-carbon transitions in district heating systems. Full article

To address the thermal protection challenges of multiple high-temperature components and the electrical power deficiency in hypersonic vehicles, this study proposes twelve multi-heat-source thermoelectric conversion schemes based on the sCO₂ Brayton cycle. A three-dimensional evaluation system for thermal management is established, incorporating thermal efficiency, coolant mass flow rate, and system mass as key metrics. A comprehensive parameter sensitivity analysis was conducted on the twelve dual-heat-source cycle configurations. For systematic performance comparison, the Non-dominated Sorting Genetic Algorithm II (NSGA-II) was employed for multi-objective optimization, with Pareto fronts analyzed to determine optimal configurations. The results demonstrate that appropriately increasing the minimum cycle temperature can significantly reduce coolant flow requirements. Multi-objective optimization reveals the following: (1) The pre-compressed aero-comb configuration achieves optimal performance in the efficiency-mass flow rate optimization scenario; (2) Both pre-compressed aero-comb and re-compressed comb-aero configurations show superiority in the efficiency-mass optimization scenario; (3) The pre-compressed aero-comb configuration exhibits lower system mass in low coolant flow regions for the mass flow rate-mass optimization scenario. Overall, the performance of the precompression aero-comb configuration is relatively superior. This work provides an important reference for the design of thermal management systems for hypersonic vehicles. Full article

The transition to low-carbon heating systems is fundamental to achieving climate neutrality, particularly within the building sector, which accounts for a significant share of global greenhouse gas emissions. Among various technologies, heat pumps have emerged as a leading solution due to their high energy efficiency and potential to significantly reduce CO₂ emissions, especially when powered by renewable electricity. This systematic review synthesizes findings from the recent literature, including peer-reviewed studies and industry reports, to evaluate the technical performance, environmental impact, and deployment potential of air source, ground source, and water source heat pumps. This review also investigates life cycle greenhouse gas emissions, the influence of geographical energy mix diversity, and the integration of heat pumps within hybrid and district heating systems. Results indicate that hybrid HP systems achieve the lowest specific GHG emissions (0.108 kgCO₂eq/kWh of heat delivered on average), followed by WSHPs (0.018 to 0.216 kgCO₂eq/kWh), GSHPs (0.050–0.211 kgCO₂eq/kWh), and ASHPs (0.083–0.216 kgCO₂eq/kWh). HP systems show a potential GHG emission reduction of up to 90%, depending on the kind of technology and energy mix. Despite higher investment costs, the lower environmental footprint of GSHPs and WSHPs makes them attractive options for decarbonizing the building sector due to better performance resulting from more stable thermal input and higher SCOP. The integration of heat pumps with thermal storage, renewable energy, and smart control technologies further enhances their efficiency and climate benefits, regardless of the challenges facing their market potential. This review concludes that heat pumps, particularly in hybrid configurations, are a cornerstone technology for sustainable building heat supply and energy transition. Full article

Traditional narrow gap welding of thick titanium alloy plates easily produces dynamic molten pool flow instability, poor sidewall fusion, and excessive residual stress after welding, which leads to defects such as pores, cracks, and large welding deformations. In view of the above problems, this study takes 16-mm-thick TC4 titanium alloy as the research object, uses low-power pulsed laser-GTA flexible heat source welding technology, and uses the flexible regulation of space between the laser, arc, and wire to promote good fusion of the molten pool and side wall metal. By implementing instant ultrasonic impact treatment on the weld surface, the residual stress of the welded specimen is controlled within a certain range to reduce deformation after welding. The results show that the new welding process makes the joint stable, the side wall is well fused, and there are no defects such as pores and cracks. The weld zone is composed of a large number of α′ martensites interlaced with each other to form a basketweave structure. The tensile fracture of the joint occurs at the base metal. The joint tensile strength is 870 MPa, and the elongation after fracture can reach 17.1%, which is 92.4% of that of the base metal. The impact toughness at the weld is 35 J/cm², reaching 81.8% of that of the base metal. After applying ultrasound, the average residual stress decreased by 96% and the peak residual stress decreased by 94.8% within 10 mm from the weld toe. The average residual stress decreased by 95% and the peak residual stress decreased by 95.5% within 10 mm from the weld root. The residual stress on the surface of the whole welded test plate could be controlled within 200 MPa. Finally, a high-performance thick Ti-alloy plate welded joint with good forming and low residual stress was obtained. Full article

Aflatoxins are toxic organic substances that are synthesized on the surfaces of seeds, nuts, and similar products by some fungi under elevated humidity. They decompose at temperatures well above 130 °C, so standard heating or autoclaving is an obsolete technique for the degradation of toxins on surfaces without significant modification of the treated material. Non-equilibrium plasma was used to degrade aflatoxins at low temperatures and determine the efficiency of O atoms. A commercial mixture of aflatoxins was deposited on smooth substrates, and the solvent was evaporated so that about a 3 nm thick film of dry toxins remained on the substrates. The samples were exposed to low-pressure oxygen plasma sustained by an inductively coupled radiofrequency (RF) discharge in either the E or H mode. The gas pressure was 20 Pa, the forward RF power was between 50 and 700 W, and the O-atom flux was between 1.2 × 10²³ and 1.5 × 10²⁴ m⁻² s⁻¹. Plasma treatment caused the rapid degradation of aflatoxins, whose concentration was deduced from the fluorescence signal at 455 nm upon excitation with a monochromatic source at 365 nm. The degradation was faster at higher discharge powers, but the degradation curves fitted well when plotted against the dose of O atoms. The experiments showed that the aflatoxin concentration dropped below the detection limit of the fluorescence probe after receiving the O-atom dose of just above 10²⁵ m⁻². This dose was achieved within 10 s of treatment in plasma in the H mode, and approximately a minute when plasma was in the E mode. The method provides a low-temperature solution for the efficient detoxification of agricultural products. Full article

The increasing global energy demand and the transition toward sustainable energy systems have highlighted the importance of energy storage technologies by ensuring efficiency, reliability, and decarbonization. This study reviews chemical and thermal energy storage technologies, focusing on how they integrate with renewable energy sources, industrial applications, and emerging challenges. Chemical Energy Storage systems, including hydrogen storage and power-to-fuel strategies, enable long-term energy retention and efficient use, while thermal energy storage technologies facilitate waste heat recovery and grid stability. Key contributions to this work are the exploration of emerging technologies, challenges in large-scale implementation, and the role of artificial intelligence in optimizing Energy Storage Systems through predictive analytics, real-time monitoring, and advanced control strategies. This study also addresses regulatory and economic barriers that hinder widespread adoption, emphasizing the need for policy incentives and interdisciplinary collaboration. The findings suggest that energy storage will be a fundamental pillar of the sustainable energy transition. Future research should focus on improving material stability, enhancing operational efficiency, and integrating intelligent management systems to maximize the benefits of these technologies for a resilient and low-carbon energy infrastructure. Full article

Amid escalating global climate crises and the urgent imperative to meet the Paris Agreement’s carbon neutrality targets, the steel industry—a leading contributor to global greenhouse gas emissions—confronts unprecedented challenges in driving sustainable industrial transformation through innovative low-carbon steelmaking technologies. This paper examines decarbonization technologies across three stages (source, process, and end-of-pipe) for two dominant steel production routes: the long process (BF-BOF) and the short process (EAF). For the BF-BOF route, carbon reduction at the source stage is achieved through high-proportion pellet charging in the blast furnace and high scrap ratio utilization; at the process stage, carbon control is optimized via bottom-blowing O₂-CO₂-CaO composite injection in the converter; and at the end-of-pipe stage, CO₂ recycling and carbon capture are employed to achieve deep decarbonization. In contrast, the EAF route establishes a low-carbon production system by relying on green and efficient electric arc furnaces and hydrogen-based shaft furnaces. At the source stage, energy consumption is reduced through the use of green electricity and advanced equipment; during the process stage, precision smelting is realized through intelligent control systems; and at the end-of-pipe stage, a closed-loop is achieved by combining cascade waste heat recovery and steel slag resource utilization. Across both process routes, hydrogen-based direct reduction and green power-driven EAF technology demonstrate significant emission reduction potential, providing key technical support for the low-carbon transformation of the steel industry. Comparative analysis of industrial applications reveals varying emission reduction efficiencies, economic viability, and implementation challenges across different technical pathways. The study concludes that deep decarbonization of the steel industry requires coordinated policy incentives, technological innovation, and industrial chain collaboration. Accelerating large-scale adoption of low-carbon metallurgical technologies through these synergistic efforts will drive the global steel sector toward sustainable development goals. This study provides a systematic evaluation of current low-carbon steelmaking technologies and outlines practical implementation strategies, contributing to the industry’s decarbonization efforts. Full article