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Keywords = laser pyrolysis

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21 pages, 6192 KB  
Article
Composition and Structure Characteristics and Thermal Conversion Performance of Fly Ash from Zhundong Coal Fired Process
by Wei-Dong Gao, Wen-Long Mo, Xiao-Qin Yang, Wei-Qiang Yang, Ya-Ya Ma, Gui-Han Zhao, Shu-Pei Zhang and Zhi-Qiang Yang
Processes 2026, 14(9), 1487; https://doi.org/10.3390/pr14091487 - 5 May 2026
Viewed by 282
Abstract
Fly ash (FA) from Zhundong coal combustion features high alkali/calcium content and a low Si/Al ratio, limiting its potential for conventional utilization. To enable its high-value application, six size-fractionated samples (FA1–FA6) were characterized via laser particle sizing, SEM-EDS, XRF, XRD, FT-IR, and TGA, [...] Read more.
Fly ash (FA) from Zhundong coal combustion features high alkali/calcium content and a low Si/Al ratio, limiting its potential for conventional utilization. To enable its high-value application, six size-fractionated samples (FA1–FA6) were characterized via laser particle sizing, SEM-EDS, XRF, XRD, FT-IR, and TGA, to elucidate particle-size-dependent physicochemical and thermal properties. The results show that the size distribution centered at 48–150 μm (~71%). With decreasing size, the morphology shifted from irregular aggregates to smooth vitreous spheres. The chemical composition exhibits significant elemental segregation; the SiO2 content decreases with decreasing particle size, while active components such as CaO, MgO, and Fe2O3 are significantly enriched in fine particles. The thermal conversion behavior is regulated by particle size: The combustion reaction under an air atmosphere conforms to the second-order kinetic model, with the activation energy decreasing from 192.73 kJ·mol−1 for coarse particles (>150 μm) to 63.53 kJ·mol−1 for fine particles (<43 μm); under a nitrogen atmosphere, the weight loss originates from the removal of structural water and the decomposition of carbonates, and fine particles exhibit a higher pyrolysis activation energy (504.15 kJ·mol−1) in the high-temperature stage (850–940 °C) due to being rich in high-crystallinity carbonates. The results of this study elucidate the structure–activity relationship of “particle size-composition-activity” for Zhundong coal fly ash and propose a graded utilization scheme where coarse fractions are suitable for low-grade building fillers, while fine fractions can be used as feedstocks for coal pyrolysis catalysts and functional adsorbents, providing a theoretical basis for its targeted resource utilization based on particle size fractionation. Full article
(This article belongs to the Section Chemical Processes and Systems)
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29 pages, 3827 KB  
Article
Fe/N/C Catalyst Production by Collinear CO2 Laser Pyrolysis: Toward a Specific Mass-Weighted Energy-Deposited (J.g−1) Parameter Opening Discussion on FeNx Site Formation
by Henri Perez, Claire Dazon, Pierre Lonchambon, Suzy Surblé, Emeline Charon, Mathieu Frégnaux, Arnaud Etcheberry, Charles Rivron and Olivier Sublemontier
C 2026, 12(2), 33; https://doi.org/10.3390/c12020033 - 15 Apr 2026
Viewed by 472
Abstract
We report the synthesis of Fe/N/C ORR electrocatalysts by an original collinear CO2 laser pyrolysis of liquid aerosol droplets in various configurations and compared them to a catalyst synthesized in the classical perpendicular one. While the precursors were always injected at the [...] Read more.
We report the synthesis of Fe/N/C ORR electrocatalysts by an original collinear CO2 laser pyrolysis of liquid aerosol droplets in various configurations and compared them to a catalyst synthesized in the classical perpendicular one. While the precursors were always injected at the bottom side of the reactor, two collinear configurations of the laser entry into the reactor are considered: by the Top Side (T.S.) or by the Bottom Side (B.S.). The two corresponding catalysts sets show significant different ORR performances. An in-depth XPS analysis and fitting of the N1s spectra allowed for drawing the ORR performance as a function of FeNx sites components. An original approach considering the energy delivered to a quantity of precursors in J.g−1, linked to the flame temperature feature, evidenced very different conditions for perpendicular CO2 laser pyrolysis and each of the two collinear configurations. This mass-weighted energy delivered in the classical perpendicular configuration is too low to allow for the formation of FeNx sites and the resulting ORR performance is extremely poor, suggesting a marginal role of nitrogen species without interaction with iron atoms. In contrast, the delivered mass-weighted energies are sufficient in both collinear configurations to produce FeNx sites. The ORR performance for catalysts produced in these both configurations is positively correlated with the amount of energy deposited on the precursors. The ORR performance in the T.S. laser configuration is positively correlated to the amount of FeNx sites. The best performing catalysts obtained in the B.S. configuration show an opposite variation. These trends, and the ORR performance degradation of B.S. catalysts under prolonged chronoamperometry are discussed in light of the effect of temperature on the formation of the various kind of FeNx sites. A tentative explanation is given, considering that N1s XPS fitting with a single FeNx component may hinder the fact that Pyridinic sites components may contain a part of FeNx sites, as suggested by theoretical calculation from the literature. The best catalysts obtained in this work by collinear configuration show similar performances to those obtained by double stage perpendicular pyrolysis previously reported with an ORR onset potential of ~860 mV. Full article
(This article belongs to the Special Issue 10th Anniversary of C — Journal of Carbon Research)
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24 pages, 3066 KB  
Review
Research Progress on Titanium Carbonitride (TiCN) Materials: From Coatings to Nanoparticles for Enhanced Mechanical Property and Corrosion Protection: A Review
by Zongneng Zheng, Di Liu, Xinming Sun, Yinghu Wang, Hui Zhao and Jianyan Xu
Coatings 2026, 16(3), 316; https://doi.org/10.3390/coatings16030316 - 5 Mar 2026
Cited by 1 | Viewed by 864
Abstract
Titanium carbonitride (TiCN) has emerged as a significant material, bridging the gap between traditional binary carbides and nitrides to offer a comprehensive combination of superior mechanical strength, exceptional wear resistance, and excellent chemical stability. This review comprehensively surveys the research progress in TiCN [...] Read more.
Titanium carbonitride (TiCN) has emerged as a significant material, bridging the gap between traditional binary carbides and nitrides to offer a comprehensive combination of superior mechanical strength, exceptional wear resistance, and excellent chemical stability. This review comprehensively surveys the research progress in TiCN materials, tracing their evolution from coating technologies to the forefront of nanoparticle synthesis and application. We begin by examining conventional physical vapor deposition (PVD) and chemical vapor deposition (CVD) techniques for producing TiCN coatings, highlighting their roles in extending the service life of cutting tools, forming tools, and components subjected to abrasive and corrosive environments. The discussion then shifts to the synthesis of TiCN nanoparticles, covering advanced methods such as laser ablation, solvothermal processes, and precursor pyrolysis, with a critical analysis of their advantages and limitations in controlling particle size, morphology, and stoichiometry. The enhancement in the nanoscale formulation of TiCN on mechanical properties including hardness, fracture toughness, and load-bearing capacity is through grain refinement and nanocomposite strengthening mechanisms. Furthermore, the review delves into the corrosion protection mechanisms imparted by TiCN, whether as a dense coating/film or as a reinforcing nanophase in composite matrices. Finally, we identify current challenges in scalable synthesis and phase stability, and propose future directions, such as the development of multi-functional TiCN-based nanocomposites and hybrid coating architectures for next-generation applications in extreme environments. This work aims to provide a structured reference that connects fundamental material properties with applied technological advancements across the micro- to nanoscale. Full article
(This article belongs to the Special Issue Anti-Corrosion Materials and Coatings)
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18 pages, 5438 KB  
Article
Ultrafast NIR kHz and GHz Burst Laser Micro-Structuring of Polyimide Films
by Shuai Wang, Chiara Mischo, Walter Perrie, Jose Rajendran, Amin Ibrahim, Yin Tang, Patricia Scully, Dave Atkinson, Yue Tang, Matthew Bilton, Richard Potter, Laura Corner, Geoff Dearden and Stuart Edwardson
Photonics 2026, 13(2), 179; https://doi.org/10.3390/photonics13020179 - 11 Feb 2026
Viewed by 709
Abstract
An ultrafast laser system combined with an optical delay line allowed ablation and in-scription at 1 kHz and 1 GHz pulse burst within transparent polyimide films. The two-photon-induced absorption results in clean surface ablation, while inscription results in polymer decomposition, creating carbonised regions [...] Read more.
An ultrafast laser system combined with an optical delay line allowed ablation and in-scription at 1 kHz and 1 GHz pulse burst within transparent polyimide films. The two-photon-induced absorption results in clean surface ablation, while inscription results in polymer decomposition, creating carbonised regions within the polymer. Three pulse bursts at 1 GHz increased the observed coupling to the material significantly. Modified regions (with linewidths down to a few microns) were investigated using optical microscopy, white light interferometry, SEM and Raman spectroscopy, supporting the increasing carbon density relative to the pristine polymer. As depth of field was only a few microns at high NA, 3D micro-structuring was achieved. Polymer decomposition produces gaseous products, resulting in internal stress and thus affecting inscription fidelity. An inscribed subsurface electrode with dimensions of 5 mm × 0.3 mm × 3 μm connected to conducting vias had a resistance of R = 10.6 ± 0.2 kΩ, along with resistivity of ρ ~ 0.19 Ω cm; hence, it had DC conductivity, σ ~ 5.3 Scm−1. This conductivity is similar to that of bulk graphite and could well form the basis of future flexible sensors, demonstrating single-step 3D subsurface inscription of carbon or laser-induced graphene structures. Full article
(This article belongs to the Special Issue Ultrafast Optics: From Fundamental Science to Applications)
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13 pages, 1677 KB  
Article
Research and Conservation of Carved Lacquer Horse-Hoof-Shaped Box from Yulin, Shaanxi Province
by Yutong Chen, Qing Niu, Yu Qin, Haiqin Yang, Jingjing Cao, Zhijiang Wu, Zijie Zou, Cheng Xue and Xin Liu
Coatings 2026, 16(2), 180; https://doi.org/10.3390/coatings16020180 - 31 Jan 2026
Cited by 2 | Viewed by 532
Abstract
The carved lacquer horse-hoof-shaped box excavated from Yulin, Shaanxi Province, represents a typical example of lacquerware preservation in the arid environment of northern China, exhibiting multiple deterioration phenomena, including substrate deformation, lacquer film peeling, and pigment fading. To systematically analyze its structural composition [...] Read more.
The carved lacquer horse-hoof-shaped box excavated from Yulin, Shaanxi Province, represents a typical example of lacquerware preservation in the arid environment of northern China, exhibiting multiple deterioration phenomena, including substrate deformation, lacquer film peeling, and pigment fading. To systematically analyze its structural composition and craftsmanship features, this study employed multiple analytical techniques, including ultra-depth microscopy, scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS), confocal laser micro-Raman spectroscopy (Raman), Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), and pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS). Based on these analyses, a targeted conservation protocol was developed. Results revealed that the carved lacquer horse-hoof-shaped box has a wooden substrate structure, with the lacquer ash layer composed of mixed materials, including calcium carbonate (CaCO3), quartz (SiO2), and hydroxyapatite (Ca10(PO4)6(OH)2). The lacquer film layer contains Chinese lacquer and plant oils, with cinnabar applied as surface decoration. Based on these findings, a stratified reinforcement conservation strategy was proposed: under dynamic monitoring with optical fiber sensors and three-dimensional scanning, the wooden substrate was reinforced with moisture-curable polyurethane (MCPU), the lacquer ash layer was strengthened with acrylic emulsion (Primal AC33), aged areas were restored with nano calcium hydroxide (Ca(OH)2) aqueous dispersion, and polyethylene glycol (PEG 400) poultice application was implemented to restore the flexibility of the lacquer film. This research significantly enhanced the integrity and stability of the carved lacquer horse-hoof-shaped box, providing practical evidence and technical references for the scientific conservation of lacquerware excavated from arid regions of northern China. Full article
(This article belongs to the Special Issue Research and Conservation of Ancient Lacquer)
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14 pages, 1991 KB  
Article
Enhanced Dispersibility of Iron Oxide Nanoparticles Synthesized by Laser Pyrolysis with Isopropanol Vapors as Sensitizer
by Iulia Ioana Lungu, Florian Dumitrache, Anca Criveanu, Lavinia Gavrila-Florescu, Ana-Maria Banici, Iuliana Morjan, Razvan-Mihai Dumitrache and Bogdan Vasile
Molecules 2026, 31(1), 163; https://doi.org/10.3390/molecules31010163 - 1 Jan 2026
Viewed by 636
Abstract
The present study investigates the synthesis and dispersibility process of iron oxide nanoparticles using laser pyrolysis with isopropanol vapors as a sensitizer agent. Similar to previous experiments (iron oxide nanoparticles synthesized by laser pyrolysis using ethylene as sensitizer gas), iron pentacarbonyl (Fe(CO)5 [...] Read more.
The present study investigates the synthesis and dispersibility process of iron oxide nanoparticles using laser pyrolysis with isopropanol vapors as a sensitizer agent. Similar to previous experiments (iron oxide nanoparticles synthesized by laser pyrolysis using ethylene as sensitizer gas), iron pentacarbonyl (Fe(CO)5) was employed as an iron precursor; however, instead of the classic ethylene, isopropanol was chosen as a sensitizer, which indicated beneficial features (especially enhanced dispersibility in water) in the as-synthesized nanoparticles. Structural and elemental analysis confirmed the size range of the nanoparticles (nanometric), with crystallite sizes under 10 nm. Both raw nanoparticles, as well as the oleic acid stabilized ones, exhibited excellent colloidal stability in both water and organic fluids (Toluene, Chloroform, and DMSO): around 100 nm hydrodynamic diameter and more than 40 mV for zeta potential. The study highlights the advantages of using isopropanol as a sensitizer in the production of high-purity iron oxide nanoparticles from laser pyrolysis, particles that showcase superior dispersibility and functionalization potential. Full article
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22 pages, 10442 KB  
Article
Rapid Oil Pyrolysis in Ediacaran Carbonate Reservoirs in the Central Sichuan Basin Revealed by Analysis of the Unique Optical and Raman Spectral Features of Pyrobitumen
by Yawei Mo, Luya Wu, Peng Yang and Keyu Liu
Appl. Sci. 2025, 15(22), 12272; https://doi.org/10.3390/app152212272 - 19 Nov 2025
Viewed by 697
Abstract
Analysis of pyrobitumen in reservoirs can yield key information about hydrocarbon evolution, which may provide vital insights for deep- to ultra-deep hydrocarbon exploration in high- to over-mature petroliferous deep basins. The Ediacaran Dengying Formation in the Penglai area of the Sichuan Basin contains [...] Read more.
Analysis of pyrobitumen in reservoirs can yield key information about hydrocarbon evolution, which may provide vital insights for deep- to ultra-deep hydrocarbon exploration in high- to over-mature petroliferous deep basins. The Ediacaran Dengying Formation in the Penglai area of the Sichuan Basin contains large-scale gas reservoirs, where pyrobitumen is extensively present. To understand the hydrocarbon accumulation and alteration processes in these reservoirs, in this study, we systematically investigated the characteristics of the reservoir pyrobitumen using detailed petrographic analysis and laser Raman spectroscopy. The results indicated that four types of reservoir pyrobitumen are present: pyrobitumen with isotropic (type I), mosaic (type II), fibrous (type III), and honeycomb (type IV) textures. Pyrobitumen in the dolomite reservoirs of the Deng 2 and Deng 4 members of the Dengying Formation often co-occurs with hydrothermal minerals, including saddle dolomite, quartz, and fluorite. The equivalent vitrinite reflectance (Rmc Ro%) calculated indicated that the pyrobitumen is over-mature, with Rmc Ro% values ranging from 3.46% to 3.89%. In addition, significant differences were observed in the Raman parameters between the four types of pyrobitumen: type IV shows the greatest degree of structural ordering, while type II exhibits the highest level of disordering, with types I and III exhibiting intermediate structural ordering. Finally, the spatial distribution of the four types of pyrobitumen indicated that hydrothermal pulses driven by the Emeishan Large Igneous Province toward the end of the Permian Period may be primarily responsible for the extensive cracking of paleo-oil pools, causing the development of types II–IV pyrobitumen and gas generation. Full article
(This article belongs to the Section Energy Science and Technology)
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35 pages, 5860 KB  
Review
Preparation Technology, Reactivity and Applications of Nano-Aluminum in Explosives and Propellants: A Review
by Huili Guo, Weipeng Zhang and Weiqiang Pang
Nanomaterials 2025, 15(20), 1564; https://doi.org/10.3390/nano15201564 - 14 Oct 2025
Cited by 3 | Viewed by 1981
Abstract
Aluminum powder is the most commonly used metal fuel in the industry of explosives and propellants. The research progress in preparation technology, reactivity and application of nano-aluminum in explosives and propellants is systematically reviewed in this paper. The preparation technology of nano-aluminum powder [...] Read more.
Aluminum powder is the most commonly used metal fuel in the industry of explosives and propellants. The research progress in preparation technology, reactivity and application of nano-aluminum in explosives and propellants is systematically reviewed in this paper. The preparation technology of nano-aluminum powder includes mechanical pulverization technology (such as the ball milling method and ultrasonic ablation method, etc.), evaporation condensation technology (such as the laser induction composite heating method, high-frequency induction method, arc method, pulsed laser ablation method, resistance heating condensation method, gas-phase pyrolysis method, wire explosion pulverization method, etc.), chemical reduction technology (such as the solid-phase reduction method, solution reduction method, etc.) and the ionic liquid electrodeposition method, each of which has its own advantages. Some new preparation methods have emerged, providing important reference value for the large-scale production of high-purity, high-quality nano-aluminum powder. The reactivity differences between nano-aluminum powder and micro-aluminum powder are compared in the thesis. It is clear that the reactivity of nano-aluminum powder is much higher than that of micro-aluminum powder in terms of ignition performance, combustion performance and reaction completeness, and it has a stronger influence on the detonation performance of mixed explosives and the combustion performance of propellants. Nano-aluminum powder is highly prone to oxidation, which seriously affects its application efficiency. In addition, when aluminum powder oxidizes or burns, a surface oxide layer will be formed, which hinders the continued reaction of internal aluminum powder. In addition, nano-aluminum powder may deteriorate the preparation process of explosives or propellants. To improve these shortcomings, appropriate coating or modification treatment is required. The application of nano-aluminum powder in mixed explosives can improve many properties of mixed explosives, such as detonation velocity, detonation heat, peak value of shock wave overpressure, etc. Applying nano-aluminum powder to propellants can significantly increase the burning rate and improve the properties of combustion products. It is pointed out that the high reactivity of nano-aluminum powder makes the preparation and storage of high-purity nano-aluminum powder extremely difficult. It is recommended to increase research on the preparation and storage technology of high-purity nano-aluminum powder. Full article
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14 pages, 1662 KB  
Article
Characterization of Nanocrystals of Eu-Doped GaN Powders Obtained via Pyrolysis, Followed by Their Nitridation
by Erick Gastellóu, Rafael García, Ana M. Herrera, Antonio Ramos, Godofredo García, Gustavo A. Hirata, José A. Luna, Roberto C. Carrillo, Jorge A. Rodríguez, Roman Romano, Yani D. Ramírez, Francisco Brown and Antonio Coyopol
Photonics 2025, 12(10), 982; https://doi.org/10.3390/photonics12100982 - 2 Oct 2025
Viewed by 802
Abstract
Nanocrystals of Eu-doped GaN powders are produced via pyrolysis of a viscous compound made from europium and gallium nitrates. Furthermore, carbohydrazide is used as a fuel and toluene as a solvent; subsequently, a crucial nitridation process is carried out at 1000 °C for [...] Read more.
Nanocrystals of Eu-doped GaN powders are produced via pyrolysis of a viscous compound made from europium and gallium nitrates. Furthermore, carbohydrazide is used as a fuel and toluene as a solvent; subsequently, a crucial nitridation process is carried out at 1000 °C for one hour. A slight shift of 0.04 degrees toward larger angles was observed for the X-ray diffraction patterns in the Eu-doped GaN powders regarding the undoped GaN powders, while Raman scattering also displayed a slight shift of 10.03 cm−1 toward lower frequencies regarding the undoped GaN powders for the vibration mode, E2(H), in both cases indicating the incorporation of europium atoms into the GaN crystal lattice. A scanning electron microscope micrograph demonstrated a surface morphology for the Eu-doped GaN with a shape similar to elongated platelets with a size of 3.77 µm in length. Energy-dispersive spectroscopy and X-ray photoelectron spectroscopy studies demonstrated the europium elemental contribution in the GaN. The X-ray photoelectron spectroscopy spectrum for gallium demonstrated the binding energies for Ga 2P3/2, Ga 2P1/2, and Eu 3d5/2, which could indicate the incorporation of europium into the GaN and the bonding between gallium and europium atoms. The transmission electron microscope micrograph showed the presence of nanocrystals with an average size of 9.03 nm in length. The photoluminescence spectrum showed the main Eu3+ transition at 2.02 eV (611.69 nm) for europium emission energy, corresponding to the 5D07F2 transition of the f shell, which is known as a laser transition. Full article
(This article belongs to the Special Issue Emerging Trends in Rare-Earth Doped Material for Photonics)
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17 pages, 10881 KB  
Article
Femtosecond Laser Precision Etching of Silver Layer on Silica Aerogel Surfaces
by Shengtian Lin, Congyi Wu, Guojun Zhang and Jinjin Wu
Micromachines 2025, 16(10), 1107; https://doi.org/10.3390/mi16101107 - 29 Sep 2025
Viewed by 1123
Abstract
Silica fiber-reinforced silica aerogel (SFRSA) has low dielectric constant, light weight and high temperature resistance characteristics, making it one of the preferred materials for heat-resistant absorptive layers on the surfaces of high-speed aircraft. However, due to its ultra-high porosity, poor rigidity, and sensitivity [...] Read more.
Silica fiber-reinforced silica aerogel (SFRSA) has low dielectric constant, light weight and high temperature resistance characteristics, making it one of the preferred materials for heat-resistant absorptive layers on the surfaces of high-speed aircraft. However, due to its ultra-high porosity, poor rigidity, and sensitivity to organic solvents, existing machining and chemical etching processes struggle to achieve patterned preparation of metallic layers on aerogel substrates. In order to address this issue, the present study employs femtosecond laser etching of the metal layer on the SFRSA surface. Orthogonal experiments were conducted to analyze the impact of different laser process parameters on the etching quality. With straightness as the primary factor, the optimal process parameters obtained were a laser power set to 2.15 W, a laser etching speed of 200 mm/s, and a laser etching time of 9. This achieved an etching width of 26.16 μm, a heat-affected zone of 39.16 μm, and straightness of 7.9 μm. Finally, Raman spectroscopy was used to study laser-ablated samples; thermogravimetric analysis (TGA) and Pyrolysis-Gas Chromatography–Mass Spectrometry analysis (Py-GC-MS) were employed to investigate the changes in the metal layer at high temperatures. A compositional analysis was conducted, revealing a decrease in carbon content within the etched region following laser ablation. The production of CO2 gas and surface oxidation indicated that laser etching primarily operates via a photothermal mechanism. Full article
(This article belongs to the Special Issue Advances in Digital Manufacturing and Nano Fabrication)
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23 pages, 7851 KB  
Article
Multilayer Graphene Nanoshells from Biomass for Fast-Charge, Long-Cycle-Life and Low-Temperature Li-Ion Anodes
by Kevin R. McKenzie, Nathan A. Banek and Michael J. Wagner
Materials 2025, 18(16), 3918; https://doi.org/10.3390/ma18163918 - 21 Aug 2025
Cited by 1 | Viewed by 1412
Abstract
Graphene nanoshells (MGNS) were prepared from cellulose, a sustainable biopolymer. Different sizes/morphologies were obtained by simply changing the metal catalyst salt in the synthesis. The MGNS were shown to reversibly cycle Li-ions by an intercalation mechanism similar to graphite. The reversible capacity of [...] Read more.
Graphene nanoshells (MGNS) were prepared from cellulose, a sustainable biopolymer. Different sizes/morphologies were obtained by simply changing the metal catalyst salt in the synthesis. The MGNS were shown to reversibly cycle Li-ions by an intercalation mechanism similar to graphite. The reversible capacity of each MGNS prepared from different metal salts correlates well to its degree of 3-D graphitic order. The small size of the MGNS allows for short Li diffusion distances and very rapid charging, obtaining a 20% charge in 36 s (100 C rate). The unique spherical structure provides stable cycling, losing only 3.8% capacity over 900 cycles, and eliminates exfoliation that occurs when cycling graphite in propylene carbonate (PC), an inexpensive, environmentally friendly electrolyte. This enables cycling in a PC-only solvent-based electrolyte, with stable cycling and high capacities at temperatures as low as −35 °C. At this very low temperature, 95% of the RT reversible capacity is retained, with only a modest charge potential increase due to the increase in viscosity of the solvent. Full article
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16 pages, 10820 KB  
Article
Synergistic Enhancement of Li-O2 Battery Capacity and Cycle Life Using Carbon Nanochain/Multiwall Carbon Nanotube Composites
by Michael D. Womble, Cynthia Adebayo, Silas Cascio and Michael J. Wagner
Materials 2025, 18(16), 3897; https://doi.org/10.3390/ma18163897 - 20 Aug 2025
Cited by 1 | Viewed by 1299
Abstract
Multiwalled carbon nanotube (MWCNT) Li-O2 cathodes can achieve high gravimetric capacity. However, the macropores of these cathodes require a relatively large mass of electrolyte to fill, resulting in lower true gravimetric and volumetric capacities. Here we report a simple method to incorporate [...] Read more.
Multiwalled carbon nanotube (MWCNT) Li-O2 cathodes can achieve high gravimetric capacity. However, the macropores of these cathodes require a relatively large mass of electrolyte to fill, resulting in lower true gravimetric and volumetric capacities. Here we report a simple method to incorporate a mesoporous material, carbon nanochains (CNCs), into the macropores of MWCNTs, resulting in composite cathodes that fully utilize their pore structure to store Li2O2 product. The composite cathodes exhibit additional mesopores with an average diameter of ~100 nm. This results in dramatic increases in true gravimetric (21% to 870 mAh/g) and volumetric (>200% to 5664 mAh/cm3) capacities. The composite cathodes demonstrate improved electrochemical reversibility, increasing the cycle life by more than 50%. Full article
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14 pages, 6681 KB  
Article
An Efficient Manufacturing Method for Silicon Carbide Crystals in Polymers Based on a Multiscale Simulation-Driven Approach
by Jia Wang, Caiqin Jia, Heming Sun and Ye Tian
Micromachines 2025, 16(8), 946; https://doi.org/10.3390/mi16080946 - 18 Aug 2025
Cited by 2 | Viewed by 1224
Abstract
The pyrolysis of polydimethylsiloxane (PDMS) for silicon carbide (SiC) fabrication endows precursor materials with exceptional microstructural controllability and complex geometry retention capability, rendering it widely applicable in flexible electronic packaging and microscale complex-structured heat exchangers. Nevertheless, the widespread adoption of pyrolytic SiC has [...] Read more.
The pyrolysis of polydimethylsiloxane (PDMS) for silicon carbide (SiC) fabrication endows precursor materials with exceptional microstructural controllability and complex geometry retention capability, rendering it widely applicable in flexible electronic packaging and microscale complex-structured heat exchangers. Nevertheless, the widespread adoption of pyrolytic SiC has been constrained by the low yield and process complexity inherent to conventional pyrolysis methods. In response, we developed a multiscale simulation framework integrating macroscopic thermal distribution with microscopic chemical reaction kinetics. The secondary pyrolysis protocol, designed based on simulation results, enhanced the SiC yield from <25% (conventional methods) to 79.2% while simultaneously improving crystalline quality. This simulation framework not only provides theoretical guidance for optimizing laser direct writing pyrolysis, but the proposed secondary ablation strategy also significantly expands the application potential of SiC-PDMS systems in device fabrication. Full article
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17 pages, 5360 KB  
Article
Experimental and Numerical Study of the Impact of Pressure During the Pyrolysis of Diethyl Carbonate and Ethyl Methyl Carbonate
by Claire M. Grégoire, Eric L. Petersen and Olivier Mathieu
Batteries 2025, 11(8), 303; https://doi.org/10.3390/batteries11080303 - 8 Aug 2025
Viewed by 1709
Abstract
During a thermal runaway, Lithium-ion battery cells are subjected to a large increase in temperature, which will vaporize and potentially thermally degrade their liquid electrolyte. The formation of gas in the battery cell will increase the pressure until the flammable gases vent and [...] Read more.
During a thermal runaway, Lithium-ion battery cells are subjected to a large increase in temperature, which will vaporize and potentially thermally degrade their liquid electrolyte. The formation of gas in the battery cell will increase the pressure until the flammable gases vent and potentially lead to a fire incident. While the pyrolysis chemistry of the electrolyte components has been studied near atmospheric pressure, the effect of pressure has not been investigated. This study was undertaken to better understand the effect of pressure on the thermal dissociation of two common linear electrolyte components, diethyl carbonate (DEC) and ethyl methyl carbonate (EMC). The pyrolysis of DEC and EMC was studied in the gas phase, in 99.75% He/Ar, and was carried out at high temperatures and for pressures near 5.5 atm. The time-resolved CO formation was measured using a quantum cascade laser, providing a unique experimental dataset. A detailed chemical kinetics analysis was performed to understand the effect of pressure on DEC and EMC, with CO time-history results obtained in similar conditions at near-atmospheric pressure for DEC and EMC serving as baselines for comparison. Numerical predictions using detailed chemical kinetics mechanisms from the literature were carried out, and reaction pathways at different pressures were highlighted to emphasize the effect of pressure on the pyrolysis chemistry. Full article
(This article belongs to the Special Issue Battery Thermal Performance and Management: Advances and Challenges)
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14 pages, 4016 KB  
Article
Failure Mechanism of Pre-Stressed CFRP Beam Under Laser Ablation
by Yuting Zhao, Ruokun Zhang and Zhuhua Tan
Polymers 2025, 17(15), 2153; https://doi.org/10.3390/polym17152153 - 6 Aug 2025
Cited by 1 | Viewed by 1113
Abstract
This paper focuses on the failure mechanism of a pre-stressed CFRP cantilever beam under laser ablation. During testing, a mass was applied to the CFRP cantilever beam to achieve a pre-stressed state, and the laser power densities varied from 500 to 1500 W·cm [...] Read more.
This paper focuses on the failure mechanism of a pre-stressed CFRP cantilever beam under laser ablation. During testing, a mass was applied to the CFRP cantilever beam to achieve a pre-stressed state, and the laser power densities varied from 500 to 1500 W·cm−2. Corresponding scanning electron microscope (SEM) tests were also performed on the ablation zone and fracture surface to analyze the failure mechanism. The results showed that the CFRP beam failed in compression at the bottom surface, which was due to a decrease in local stiffness and strength caused by heat softening, rather than by ablation damage on the top surface. The failure time decreased from 19.64 s to 6.52 s as the power density (500–1500 W·cm−2) and pre-stress loading (300–750 N·cm) increased, indicating that pre-stress loading has a more significant influence on the failure time of CFRP beams compared to power density. Full article
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