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16 pages, 4629 KiB  
Article
Development of a Reflective Electrochromic Zinc-Ion Battery Device for Infrared Emissivity Control Using Self-Doped Polyaniline Films
by Yi Wang, Ze Wang, Tong Feng, Jiandong Chen, Enkai Lin and An Xie
Polymers 2025, 17(15), 2110; https://doi.org/10.3390/polym17152110 - 31 Jul 2025
Viewed by 17
Abstract
Electrochromic devices (ECDs) capable of modulating both visible color and infrared (IR) emissivity are promising for applications in smart thermal camouflage and multifunctional displays. However, conventional transmissive ECDs suffer from limited IR modulation due to the low IR transmittance of transparent electrodes. Here, [...] Read more.
Electrochromic devices (ECDs) capable of modulating both visible color and infrared (IR) emissivity are promising for applications in smart thermal camouflage and multifunctional displays. However, conventional transmissive ECDs suffer from limited IR modulation due to the low IR transmittance of transparent electrodes. Here, we report a reflection-type electrochromic zinc-ion battery (HWEC-ZIB) using a self-doped polyaniline nanorod film (SP(ANI-MA)) as the active layer. By positioning the active material at the device surface, this structure avoids interference from transparent electrodes and enables broadband and efficient IR emissivity tuning. To prevent electrolyte-induced IR absorption, a thermal lamination encapsulation method is employed. The optimized device achieves emissivity modulation ranges of 0.28 (3–5 μm) and 0.19 (8–14 μm), delivering excellent thermal camouflage performance. It also exhibits a visible color change from earthy yellow to deep green, suitable for various natural environments. In addition, the HWEC-ZIB shows a high areal capacity of 72.15 mAh cm−2 at 0.1 mA cm−2 and maintains 80% capacity after 5000 cycles, demonstrating outstanding electrochemical stability. This work offers a versatile device platform integrating IR stealth, visual camouflage, and energy storage, providing a promising solution for next-generation adaptive camouflage and defense-oriented electronics. Full article
(This article belongs to the Section Smart and Functional Polymers)
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39 pages, 9517 KiB  
Article
Multidimensional Evaluation Framework and Classification Strategy for Low-Carbon Technologies in Office Buildings
by Hongjiang Liu, Yuan Song, Yawei Du, Tao Feng and Zhihou Yang
Buildings 2025, 15(15), 2689; https://doi.org/10.3390/buildings15152689 (registering DOI) - 30 Jul 2025
Viewed by 101
Abstract
The global climate crisis has driven unprecedented agreements among nations on carbon mitigation. With China’s commitment to carbon peaking and carbon neutrality targets, the building sector has emerged as a critical focus for emission reduction, particularly because office buildings account for over 30% [...] Read more.
The global climate crisis has driven unprecedented agreements among nations on carbon mitigation. With China’s commitment to carbon peaking and carbon neutrality targets, the building sector has emerged as a critical focus for emission reduction, particularly because office buildings account for over 30% of building energy consumption. However, a systematic and regionally adaptive low-carbon technology evaluation framework is lacking. To address this gap, this study develops a multidimensional decision-making system to quantify and rank low-carbon technologies for office buildings in Beijing. The method includes four core components: (1) establishing three archetypal models—low-rise (H ≤ 24 m), mid-rise (24 m < H ≤ 50 m), and high-rise (50 m < H ≤ 100 m) office buildings—based on 99 office buildings in Beijing; (2) classifying 19 key technologies into three clusters—Envelope Structure Optimization, Equipment Efficiency Enhancement, and Renewable Energy Utilization—using bibliometric analysis and policy norm screening; (3) developing a four-dimensional evaluation framework encompassing Carbon Reduction Degree (CRD), Economic Viability Degree (EVD), Technical Applicability Degree (TAD), and Carbon Intensity Degree (CID); and (4) conducting a comprehensive quantitative evaluation using the AHP-entropy-TOPSIS algorithm. The results indicate distinct priority patterns across the building types: low-rise buildings prioritize roof-mounted photovoltaic (PV) systems, LED lighting, and thermal-break aluminum frames with low-E double-glazed laminated glass. Mid- and high-rise buildings emphasize integrated PV-LED-T8 lighting solutions and optimized building envelope structures. Ranking analysis further highlights LED lighting, T8 high-efficiency fluorescent lamps, and rooftop PV systems as the top-recommended technologies for Beijing. Additionally, four policy recommendations are proposed to facilitate the large-scale implementation of the program. This study presents a holistic technical integration strategy that simultaneously enhances the technological performance, economic viability, and carbon reduction outcomes of architectural design and renovation. It also establishes a replicable decision-support framework for decarbonizing office and public buildings in cities, thereby supporting China’s “dual carbon” goals and contributing to global carbon mitigation efforts in the building sector. Full article
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30 pages, 9107 KiB  
Article
Numerical Far-Field Investigation into Guided Waves Interaction at Weak Interfaces in Hybrid Composites
by Saurabh Gupta, Mahmood Haq, Konstantin Cvetkovic and Oleksii Karpenko
J. Compos. Sci. 2025, 9(8), 387; https://doi.org/10.3390/jcs9080387 - 22 Jul 2025
Viewed by 210
Abstract
Modern aerospace engineering places increasing emphasis on materials that combine low weight with high mechanical performance. Fiber metal laminates (FMLs), which merge metal layers with fiber-reinforced composites, meet this demand by delivering improved fatigue resistance, impact tolerance, and environmental durability, often surpassing the [...] Read more.
Modern aerospace engineering places increasing emphasis on materials that combine low weight with high mechanical performance. Fiber metal laminates (FMLs), which merge metal layers with fiber-reinforced composites, meet this demand by delivering improved fatigue resistance, impact tolerance, and environmental durability, often surpassing the performance of their constituents in demanding applications. Despite these advantages, inspecting such thin, layered structures remains a significant challenge, particularly when they are difficult or impossible to access. As with any new invention, they always come with challenges. This study examines the effectiveness of the fundamental anti-symmetric Lamb wave mode (A0) in detecting weak interfacial defects within Carall laminates, a type of hybrid fiber metal laminate (FML). Delamination detectability is analyzed in terms of strong wave dispersion observed downstream of the delaminated sublayer, within a region characterized by acoustic distortion. A three-dimensional finite element (FE) model is developed to simulate mode trapping and full-wavefield local displacement. The approach is validated by reproducing experimental results reported in prior studies, including the author’s own work. Results demonstrate that the A0 mode is sensitive to delamination; however, its lateral resolution depends on local position, ply orientation, and dispersion characteristics. Accurately resolving the depth and extent of delamination remains challenging due to the redistribution of peak amplitude in the frequency domain, likely caused by interference effects in the acoustically sensitive delaminated zone. Additionally, angular scattering analysis reveals a complex wave behavior, with most of the energy concentrated along the centerline, despite transmission losses at the metal-composite interfaces in the Carall laminate. The wave interaction with the leading and trailing edges of the delaminations is strongly influenced by the complex wave interference phenomenon and acoustic mismatched regions, leading to an increase in dispersion at the sublayers. Analytical dispersion calculations clarify how wave behavior influences the detectability and resolution of delaminations, though this resolution is constrained, being most effective for weak interfaces located closer to the surface. This study offers critical insights into how the fundamental anti-symmetric Lamb wave mode (A0) interacts with delaminations in highly attenuative, multilayered environments. It also highlights the challenges in resolving the spatial extent of damage in the long-wavelength limit. The findings support the practical application of A0 Lamb waves for structural health assessment of hybrid composites, enabling defect detection at inaccessible depths. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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24 pages, 1711 KiB  
Review
Hybridization of Lignocellulosic Biomass into Aluminum-Based Materials: Comparing the Cases of Aluminum Matrix Composites and Fiber Metal Laminates
by Cristiano Fragassa and Carlo Santulli
J. Compos. Sci. 2025, 9(7), 356; https://doi.org/10.3390/jcs9070356 - 8 Jul 2025
Viewed by 413
Abstract
Introducing and compacting lignocellulosic biomass in aluminum structures, though recommendable in terms of higher sustainability, the potential use of agro-waste and significant weight reduction, still represents a challenge. This is due to the variability of biomass performance and to its limited compatibility with [...] Read more.
Introducing and compacting lignocellulosic biomass in aluminum structures, though recommendable in terms of higher sustainability, the potential use of agro-waste and significant weight reduction, still represents a challenge. This is due to the variability of biomass performance and to its limited compatibility with the metal. Another question may concern possible moisture penetration in the structure, which may reduce environmental resistance and result in local degradation, such as wear or even corrosion. Despite these limitations, this hybridization enjoys increasing success. Two forms are possibly available for this: introduction into metal matrix composites (MMCs), normally in the form of char from biomass combustion, or laminate reinforcement as the core for fiber metal laminates (FMLs). These two cases are treated alongside each other in this review, first because they may represent two combined options for recycling the same biomass into high-profile structures, aimed primarily at the aerospace industry. Moreover, as discussed above, the effect on the aluminum alloy can be compared and the forces to which they are subjected might be of a similar type, most particularly in terms of their hardness and impact. Both cases considered, MMCs and FMLs involved over time many lignocellulosic residues, starting from the most classical bast species, i.e., flax, hemp, sisal, kenaf, etc., and extending also to less diffuse ones, especially in view of the introduction of biomass as secondary, or residual, raw materials. Full article
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10 pages, 2764 KiB  
Proceeding Paper
Experimental Investigation on the Mechanical Properties of Woven Glass–Polyester–Polypropylene Fiber-Reinforced Epoxy Hybrid Composites
by Sundarapandiyan Murugesan and Palanikumar Kayaroganam
Eng. Proc. 2025, 93(1), 7; https://doi.org/10.3390/engproc2025093007 - 30 Jun 2025
Viewed by 123
Abstract
Natural composites find application in various fields because of their low specific weight and low investment cost. But due to their inherent nature, natural composites have lower strength and tend to absorb moisture, which makes them weak. In this work, woven glass, mono-bi-filament [...] Read more.
Natural composites find application in various fields because of their low specific weight and low investment cost. But due to their inherent nature, natural composites have lower strength and tend to absorb moisture, which makes them weak. In this work, woven glass, mono-bi-filament polypropylene, and polyester fibers in an epoxy matrix were developed with four and five different stacking layers of texture utilizing the hand-layup procedure. However, understanding the directional dependence of material properties is necessary for the application of these new materials. Three distinctive plates were fabricated for the purpose of the investigation. The laminated plates were tested on a universal testing machine (UTM) and a flexible test setup to examine the mechanical properties of the polymer fiber. By adding short fibers such as polypropylene, polyester fibers in a random manner improved the mechanical strength of the polymer composite compared to the other fiber types such as woven glass fiber sheets and woven polypropylene sheets placed in the middle of the composite. This is because short polymer fibers bond well with epoxy resin and have very good bonding strength. Full article
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21 pages, 19015 KiB  
Article
Lithofacies Types and Pore Structure Characteristics of Marine Shale in the Lower Cambrian Shuijingtuo Formation, Middle Yangtze Region, China
by Jialin Fan, Wei Liu, Yujing Qian, Jinku Li, Qin Zhou and Ping Gao
J. Mar. Sci. Eng. 2025, 13(7), 1292; https://doi.org/10.3390/jmse13071292 - 30 Jun 2025
Viewed by 241
Abstract
The lithofacies and pore structural characteristics of shale reservoirs directly affect the exploration and development of shale gas. To clarify the exploration and development potential of the Lower Cambrian Shuijingtuo Formation (SJT) shale in the Middle Yangtze region, China, this study employs integrated [...] Read more.
The lithofacies and pore structural characteristics of shale reservoirs directly affect the exploration and development of shale gas. To clarify the exploration and development potential of the Lower Cambrian Shuijingtuo Formation (SJT) shale in the Middle Yangtze region, China, this study employs integrated experimental approaches, including optical and scanning electron microscopy (SEM) observations, X-ray diffraction (XRD) mineralogical analysis, and low-pressure gas (N2/CO2) adsorption, to classify mudstone lithofacies within the SJT and elucidate pore structural characteristics and dominant geological control across different lithofacies. The research results show that (1) Six main types of shale lithofacies are found in the STJ, including low-TOC massive calcareous mudstone (LMCM), low-TOC laminated mixed mudstone (LLMM), medium-TOC massive mixed mudstone (MMMM), high-TOC massive mixed mudstone (HMMM), high-TOC laminated siliceous mudstone (HLSM), and laminated argillaceous mudstone (LAM). (2) The pore types of SJT mudstone primarily include organic pores, intragranular clay mineral pores, and microfractures. The pore structure of mudstone is mainly controlled by clay mineral content and TOC content. However, the controlling factors of pore structure vary among different mudstone lithofacies. LMCM and LLMM are dominated by intragranular clay mineral pores, with their pore structures mainly controlled by clay mineral content. The pore types of HLMM and HLSM are organic pores, with pore structures predominantly controlled by TOC content. (3) The SJT mudstone gas reservoir exhibits diverse types, including HLSM, LAM, and LLMM. HLSM is characterized by the highest brittleness index and elevated pore volume (PV) and it can be considered the optimum lithofacies in the study area. Additionally, LLMM has the highest PV and relatively high brittleness index, positioning it as another significant reservoir target in the study area. Therefore, the Lower Cambrian shale gas reservoirs in the Middle Yangtze region exhibit diverse reservoir types. These research findings provide a scientific basis for the next phase of shale gas exploration planning in the Lower Cambrian. Full article
(This article belongs to the Section Geological Oceanography)
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24 pages, 2349 KiB  
Systematic Review
Engineered Bamboo for Sustainable Construction: A Systematic Review of Characterization Methods
by Nima Jafarnia and Amir Mofidi
Sustainability 2025, 17(13), 5977; https://doi.org/10.3390/su17135977 - 29 Jun 2025
Viewed by 544
Abstract
Engineered bamboo has been considered a viable replacement for traditional wood and steel for structural and architectural purposes due to its renewable nature, high strength, and compatibility with different processing techniques. This systematic review analyzed the literature on the mechanical properties and processing [...] Read more.
Engineered bamboo has been considered a viable replacement for traditional wood and steel for structural and architectural purposes due to its renewable nature, high strength, and compatibility with different processing techniques. This systematic review analyzed the literature on the mechanical properties and processing techniques of engineered bamboo products, which include bamboo scrimber and laminated bamboo. The literature included in this systematic review was extracted from the Engineering Village platform. The studies retrieved from this platform were filtered to only have been published in top journals (Q1/Q2) related to engineering materials, materials science, and the construction industry. Using this methodology, from the initial 191 identified records, 51 studies that were the most relevant were chosen. The review revealed that bamboo scrimber has better performance for specific mechanical properties, which include its compressive, tensile, and bending strength. Laminated products had higher variability, which was often caused by the type of adhesive, orientation, and quality of adhesion. This study also identified the details of manufacturing processes, such as the adhesive systems, pre-treatment methods, and pressing conditions used. Moreover, the literature exhibited considerable inconsistencies in testing standards, reporting practices, and long-term durability evaluations. This review highlights these challenges and provides recommendations for future research to resolve these issues. Full article
(This article belongs to the Section Green Building)
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18 pages, 3624 KiB  
Article
Repeated Impact Damage Behavior and Damage Tolerance of Bio-Inspired Helical-Structured Glass Fiber Resin Matrix Composites
by Liang He, Zhaoyue Yao, Lanlan Jiang, Zaoyang Guo and Qihui Lyu
Polymers 2025, 17(13), 1720; https://doi.org/10.3390/polym17131720 - 20 Jun 2025
Viewed by 363
Abstract
This study proposes a bionic helical configuration design concept, focusing on glass-fiber-reinforced polymer matrix composites. Through a combination of experimental and numerical simulation methods, it systematically investigates the resistance to multiple impacts and damage tolerance. The research designs and fabricates two types of [...] Read more.
This study proposes a bionic helical configuration design concept, focusing on glass-fiber-reinforced polymer matrix composites. Through a combination of experimental and numerical simulation methods, it systematically investigates the resistance to multiple impacts and damage tolerance. The research designs and fabricates two types of bionic laminates: a cross-helical and a symmetric-helical structures. By conducting repeated impact experiments at 5 J of energy for 1, 5, 10, and 15 impact times and employing advanced characterization techniques, such as ultrasonic C-scan and X-ray CT, the study reveals the mechanisms of interlaminar damage propagation and failure characteristics. Based on experimental findings, a finite element model encompassing the entire impact process and post-impact compression behavior is established. Utilizing this model, three optimized novel bionic configurations are further developed, providing new insights and theoretical support for the structural design of high-performance impact-resistant polymer matrix composites. Full article
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17 pages, 1128 KiB  
Article
Occurrence, Migration Behavior, and Environmental Burden of Phthalate Esters in Flooring Materials Used in Newly Renovated Chinese Homes
by Ying Zhang, Li-Bo Chen, Hao-Yang Shen, Zi-Chao Wu, Ning-Zheng Zhu, Chong-Jing Gao and Ying Guo
Toxics 2025, 13(7), 517; https://doi.org/10.3390/toxics13070517 - 20 Jun 2025
Viewed by 381
Abstract
Phthalic acid esters (PAEs), a class of synthetic semi-volatile organic compounds, are extensively incorporated into decorative materials. However, their specific occurrence, migration behaviors, and environmental impact on these materials—which comprise the largest surface areas in residential settings—remain insufficiently understood. This study investigated the [...] Read more.
Phthalic acid esters (PAEs), a class of synthetic semi-volatile organic compounds, are extensively incorporated into decorative materials. However, their specific occurrence, migration behaviors, and environmental impact on these materials—which comprise the largest surface areas in residential settings—remain insufficiently understood. This study investigated the distribution, emission dynamics, and environmental burdens of PAEs in flooring commonly used in Chinese households. The results showed that PAEs are widespread in flooring, with total concentrations ranging from 1220 to 166,000 ng/g (14,100 ng/g, median value). Solid wood flooring (55,900 ng/g) exhibited significantly higher PAE levels compared to engineered flooring (22,600 ng/g) and laminate flooring (4000 ng/g) (p < 0.05). Migration experiments revealed that solid wood flooring tended to continuously release PAEs, laminate flooring showed a pronounced capacity for PAE absorption, and engineered flooring exhibited both release and absorption behaviors. The initial PAE concentration is the dominant factor influencing migration rates, while the flooring type and substrate density also contribute to varying degrees. The estimated environmental burdens of PAEs resulting from flooring in newly renovated Chinese households ranged from 3.63 × 109 ng to 3.45 × 1011 ng, with a median value of 1.23 × 1010 ng. Households in the eastern and southwestern regions exhibited the highest PAE burdens, while the southern region showed the lowest. Socioeconomic factors such as residential floor area, number of rooms, household income, and renovation budget significantly influenced the environmental burden of PAEs derived from flooring. Full article
(This article belongs to the Special Issue Environmental Behavior and Risks of Organic Pollutants)
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21 pages, 4361 KiB  
Article
Building Sustainable Futures: Evaluating Embodied Carbon Emissions and Biogenic Carbon Storage in a Cross-Laminated Timber Wall and Floor (Honeycomb) Mass Timber Building
by Aayusha Chapagain and Paul Crovella
Sustainability 2025, 17(12), 5602; https://doi.org/10.3390/su17125602 - 18 Jun 2025
Viewed by 590
Abstract
The building sector significantly contributes to global energy consumption and carbon emissions, primarily due to the extensive use of carbon-intensive materials such as concrete and steel. Mass timber construction, particularly using cross-laminated timber (CLT), offers a promising low-carbon alternative. This study aims to [...] Read more.
The building sector significantly contributes to global energy consumption and carbon emissions, primarily due to the extensive use of carbon-intensive materials such as concrete and steel. Mass timber construction, particularly using cross-laminated timber (CLT), offers a promising low-carbon alternative. This study aims to calculate the embodied carbon emissions and biogenic carbon storage of a CLT-based affordable housing project, 340+ Dixwell in New Haven, Connecticut. This project was designed using a honeycomb structural system, where mass timber floors and roofs are supported by mass timber-bearing walls. The authors are not aware of a prior study that has evaluated the life cycle impacts of honeycomb mass timber construction while considering Timber Use Intensity (TUI). Unlike traditional post-and-beam systems, the honeycomb design uses nearly twice the amount of timber, resulting in higher carbon sequestration. This makes the study significant from a sustainability perspective. This study follows International Standard Organization (ISO) standards 14044, 21930, and 21931 and reports the results for both lifecycle stages A1–A3 and A1–A5. The analysis covers key building components, including the substructure, superstructure, and enclosure, with timber, concrete, metals, glass, and insulation as the materials assessed. Material quantities were extracted using Autodesk Revit®, and the life cycle assessment (LCA) was evaluated using One Click LCA (2015)®. The A1 to A3 stage results of this honeycomb building revealed that, compared to conventional mass timber housing structures such as Adohi Hall and Heartwood, it demonstrates the lowest embodiedf carbon emissions and the highest biogenic carbon storage per square foot. This outcome is largely influenced by its higher Timber Use Intensity (TUI). Similarly, the A1-A5 findings indicate that the embodied carbon emissions of this honeycomb construction are 40% lower than the median value for other multi-family residential buildings, as assessed using the Carbon Leadership Forum (CLF) Embodied Carbon Emissions Benchmark Study of various buildings. Moreover, the biogenic carbon storage per square foot of this building is 60% higher than the average biogenic carbon storage of reference mass timber construction types. Full article
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16 pages, 4620 KiB  
Article
The Influence of the Manufacturing Technology on the Mechanical Properties of Woven Jute Fiber-Reinforced Epoxy Composites
by Radu Negru, Alexandru-Viorel Coșa, Adrian Ianto, Bogdan Tătar, Robert-Cătălin Sîrbu and Dan-Andrei Șerban
Polymers 2025, 17(12), 1649; https://doi.org/10.3390/polym17121649 - 13 Jun 2025
Viewed by 541
Abstract
In this work, the mechanical properties of jute fiber-reinforced polymers were investigated, considering two manufacturing technologies—wet layups and vacuum-assisted resin infusion—with the aim of developing cost-effective composite materials based on natural fibers. In the manufacturing process, two different types of resins were used, [...] Read more.
In this work, the mechanical properties of jute fiber-reinforced polymers were investigated, considering two manufacturing technologies—wet layups and vacuum-assisted resin infusion—with the aim of developing cost-effective composite materials based on natural fibers. In the manufacturing process, two different types of resins were used, specific to each technology. Specimens measuring 25 mm × 200 mm were cut from the resulting laminates at three orientations (0°, 45° and 90° with respect with the weft orientation), and they were subjected to tensile tests. The results showed that resin infusion yielded superior stiffness and strength values when compared to the wet layup. Multi-scale modeling techniques were applied in order to estimate the properties of the fibers and evaluate the orthotropic properties of the composites, and virtual material models that included orthotropic elasticity and the anisotropic Hill plasticity formulation were developed and evaluated, managing to reproduce the experimental data using finite element analyses with decent accuracy. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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12 pages, 1700 KiB  
Article
Analysis of the Influence of Drill Tip Geometry on the Dry Drilling Process in CFRP Thermoset Laminate
by Francisco de A. Toti, Amilton J. C. de Freitas, José J. de Oliveira and Rita de Cássia M. Sales-Contini
Machines 2025, 13(6), 517; https://doi.org/10.3390/machines13060517 - 13 Jun 2025
Viewed by 368
Abstract
Carbon fibre reinforced composite (CFRP) laminates are widely used in high-tech industries. However, their assembly often requires a drilling process that can create defects. Therefore, studies on the drill tip angle have sought to minimize the surface area affected by these defects and [...] Read more.
Carbon fibre reinforced composite (CFRP) laminates are widely used in high-tech industries. However, their assembly often requires a drilling process that can create defects. Therefore, studies on the drill tip angle have sought to minimize the surface area affected by these defects and improve the internal hole quality. In this work, drilling was carried out under dry conditions at a constant cutting speed for four different feed rates in the epoxy–carbon-based thermosetting laminate (EPX-C). Two carbide drills with point angles of 118° and 140° were used. The results showed the occurrence of chipping-type delaminations on both the hole entry and exit surfaces, with the latter being more severely affected. The delamination factor values obtained indicated that the 118° drill performed better than the 140° drill. The results were also compared with those obtained in a previous study using drills with angles of 60° and 130°. Although the values were higher, they followed the same trend of reduction with increasing feed. In terms of surface finish, the average roughness (Ra) values obtained with the 140° drill were better at the lowest feed rate. Full article
(This article belongs to the Section Advanced Manufacturing)
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27 pages, 8872 KiB  
Article
Drilling Machinability of Glass, Basalt, and Hybrid Epoxy Composites: Thrust Force, Thermal Load, and Hole Quality
by Eser Yarar, Mehmet İskender Özsoy, Sinan Fidan, Satılmış Ürgün and Mustafa Özgür Bora
Polymers 2025, 17(12), 1643; https://doi.org/10.3390/polym17121643 - 13 Jun 2025
Viewed by 537
Abstract
The drilling machinability of glass fiber G14, basalt fiber B14, and two hybrid laminates (B4G6B4, G4B6G4) was evaluated through 36 full-factorial experiments employing an HSS-G drill, three [...] Read more.
The drilling machinability of glass fiber G14, basalt fiber B14, and two hybrid laminates (B4G6B4, G4B6G4) was evaluated through 36 full-factorial experiments employing an HSS-G drill, three spindle speeds (715, 1520, 3030 rpm), and three feed rates (0.1–0.3 mm rev−1). Peak thrust force varied from 65.8 N for B14 at 0.1 mm rev−1 to 174.3 N for G14 at 0.3 mm rev−1; hybrids occupied the intermediate range of 101–163 N. Infra-red thermography recorded maximum drill temperatures of 110–120 °C for G14, almost double those of B14, while both hybrids attenuated hotspots to below 90 °C. ANOVA attributed 73.4% of thrust force variance to feed rate, with material type and spindle speed contributing 15.5% and 1.7%, respectively; for temperature, material type governed 41.5% of variability versus 17.0% for speed. Dimensional quality tests revealed that the symmetric hybrid G4B6G4 maintained entrance and exit diameters within ±2% of the nominal 6 mm, whereas B4G6B4 over-expansion exceeded 8% at the lowest feed and G14 exit diameters grew to 6.1 mm at 0.3 mm rev−1. Integrating basalt compliance with glass stiffness, therefore, halves thrust force relative to G14, suppresses delamination and overheating, and offers a practical strategy to prolong tool life and improve hole quality in multi-material composite structures. These insights guide parameter selection for lightweight hybrid composites in aerospace, renewable-energy installations, and marine components worldwide. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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17 pages, 5123 KiB  
Article
Development of Glass Fibers Laminates Toughened with Core–Shell Rubber Particles for Applications in Cold Environments
by Vito Gigante, Bianca Dal Pont, Chiara Montanelli, Laura Aliotta and Andrea Lazzeri
Polymers 2025, 17(12), 1641; https://doi.org/10.3390/polym17121641 - 13 Jun 2025
Viewed by 466
Abstract
This research focuses on developing high-performance glass fiber laminated composites with improved toughness, particularly for applications in cold environments where traditional composites can suffer from embrittlement and reduced impact resistance. To address this issue, the toughness of Atlac® 580, a bisphenol A-based [...] Read more.
This research focuses on developing high-performance glass fiber laminated composites with improved toughness, particularly for applications in cold environments where traditional composites can suffer from embrittlement and reduced impact resistance. To address this issue, the toughness of Atlac® 580, a bisphenol A-based vinyl ester urethane resin, was enhanced by incorporating core–shell rubber (CSR) particles. Once a mixing procedure to better distribute the CSR particles was identified, the CSR particles were introduced in concentrations ranging from 5 to 15 wt.%. The optimal content for a significant improvement in fracture toughness was identified as 10 wt.%. Finally, three types of glass fiber fabrics with different grammages and weaves were integrated into the optimized resin–CSR system, and their mechanical, morphological, and impact properties were analyzed. The results demonstrated that the toughened resin composite outperformed the reference composite, confirming its enhanced durability and suitability for demanding applications in cold environments. Full article
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16 pages, 3120 KiB  
Article
A Novel Method for Manufacturing Molds for CFRP Prepreg Lamination Using Polymeric Acrylic Resin–Aluminum Trihydrate
by Mihai Părpăriță, Paul Bere and Mircea Cioază
J. Manuf. Mater. Process. 2025, 9(6), 195; https://doi.org/10.3390/jmmp9060195 - 11 Jun 2025
Viewed by 509
Abstract
In the composite materials industry, the fabrication of complex parts often necessitates the use of specialized tools, such as milled molds with intricate geometries. Among these, machined aluminum molds are widely regarded as effective tools for laminating CFRP (Carbon Fiber Reinforced Polymer) prepreg [...] Read more.
In the composite materials industry, the fabrication of complex parts often necessitates the use of specialized tools, such as milled molds with intricate geometries. Among these, machined aluminum molds are widely regarded as effective tools for laminating CFRP (Carbon Fiber Reinforced Polymer) prepreg materials. However, the cost and time associated with machining aluminum molds can be significant. This paper presents a novel method for manufacturing molds using polymeric acrylic resin combined with aluminum trihydrate material (commercially known as DuPont Corian materials), offering a potential alternative with reduced complexity and cost. The study investigates the influence of various milling parameters, such as tool speed, tool type, feed rate, and depth of cut on the mechanical properties and surface finish of the molds. Also, laminating tests are conducted; results indicate that laminating tools produced through this method achieve competitive mechanical performance, including a hard, smooth surface with low roughness, making them viable candidates for industrial use. The proposed approach is particularly beneficial in terms of reducing machining time and overall costs while maintaining the necessary precision and durability for high-performance applications. This method, therefore, represents a promising solution for manufacturers seeking to optimize mold production processes in the composite materials industry. Full article
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