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Search Results (1,159)

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22 pages, 3860 KB  
Article
A Charge Transport Closure Model for Plasma-Assisted Laminar Diffusion Flames
by Sharif Md. Yousuf Bhuiyan, Md. Kamrul Hasan and Rajib Mahamud
Thermo 2026, 6(2), 29; https://doi.org/10.3390/thermo6020029 (registering DOI) - 24 Apr 2026
Abstract
Electrohydrodynamic effects can significantly alter transport processes in reacting flows, even when the plasma is weakly ionized. However, predictive modeling of such plasma–flame interactions remains challenging due to the multiscale coupling among charge transport, fluid motion, and chemical kinetics. This study presents a [...] Read more.
Electrohydrodynamic effects can significantly alter transport processes in reacting flows, even when the plasma is weakly ionized. However, predictive modeling of such plasma–flame interactions remains challenging due to the multiscale coupling among charge transport, fluid motion, and chemical kinetics. This study presents a charge-transport closure model to investigate electrohydrodynamic influences on laminar non-premixed flames. A two-dimensional computational framework in cylindrical coordinates is used to simulate plasma-assisted methane–air diffusion flames under weak electric-field conditions representative of practical combustion environments. To represent plasma–flow coupling in a computationally feasible yet physically consistent manner, a charge-transport formulation based on the drift–diffusion approximation is employed. The model solves transport equations for representative positive and negative charge carriers coupled with Poisson’s equation for the electric potential to obtain a self-consistent electric field. This formulation assumes a weakly ionized regime for low-temperature plasma-assisted combustion, in which neutral species dominate the mass and momentum transport, while ionization chemistry is simplified and charge transport primarily influences the flow through electrohydrodynamic body forces and Joule heating. Assuming a weak electric field, the steady flamelet model is applied, in which plasma effects primarily influence scalar transport and local thermal balance rather than inducing significant bulk ionization dynamics. The governing equations are discretized using a high-order compact finite-difference scheme that provides improved resolution of steep gradients in temperature, species concentration, and space-charge density near thin reaction zones. The canonical laminar flame model configuration was validated using the established laminar methane–air diffusion flame benchmark, and steady-state spatial profiles of key transport properties were evaluated. Two-dimensional analysis identified the discharge coupling location as an important factor. The application of discharge in the fuel-air mixing region leads to a clear restructuring of the flame. When the discharge is activated, electrohydrodynamic forcing and ion-driven momentum transfer produce a highly localized, columnar flame with sharp gradients and a confined reaction zone. Compared with the baseline case, the plasma-assisted flame localizes the OH-rich reaction zone, confines the high-temperature region into a narrow column, and enhances downstream H₂O formation. Full article
17 pages, 5797 KB  
Article
Optimization of Ionic Wind Filtration Systems for Atmospheric Particulate Matter Removal: A Hybrid Numerical and Empirical Modeling Approach
by Aleksandr Šabanovič and Jonas Matijošius
Atmosphere 2026, 17(5), 435; https://doi.org/10.3390/atmos17050435 - 23 Apr 2026
Abstract
This study presents an optimized numerical and empirical modeling framework for ionic wind-driven electrostatic precipitators designed for atmospheric particulate matter (PM) removal. While traditional particle tracing models in long ducts often suffer from transient evaluation errors (the “flight time paradox”), this work introduces [...] Read more.
This study presents an optimized numerical and empirical modeling framework for ionic wind-driven electrostatic precipitators designed for atmospheric particulate matter (PM) removal. While traditional particle tracing models in long ducts often suffer from transient evaluation errors (the “flight time paradox”), this work introduces a Fate-based Steady-state Evaluation (FSE) method. By coupling Electrostatics, Laminar Flow, and Particle Tracing in a high-fidelity 2D axisymmetric model, we achieved a baseline validation with a Mean Absolute Error (MAE) of 5.3% compared to experimental data (20 kV, 0.5 m/s). Furthermore, a non-linear regression engine based on a physical-exponential decay function was developed to provide real-time performance predictions. The resulting hybrid model demonstrates a high scientific reliability (R2 = 0.98), establishing it as a robust tool for the design and optimization of air purification systems targeting fine atmospheric aerosols (0.1–3.0 μm). In addition, the proposed Fate-based Steady-state Evaluation (FSE) method eliminates transient bias commonly observed in long-duct Lagrangian particle simulations. This methodological improvement enables statistically consistent efficiency estimation for electrohydrodynamic filtration systems and can be applied to a broad class of Computational Fluid Dynamics (CFD)-based particulate capture studies. The developed framework enables rapid design optimization of compact electrohydrodynamic filtration systems and provides a practical alternative to computationally expensive full-scale Computational Fluid Dynamics (CFD) simulations. Full article
(This article belongs to the Special Issue Improvement of Air Pollution Control Technology)
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14 pages, 5024 KB  
Article
Pressure Modulation of Fluidic Patterns Inside the Nanochannel for Two States of Ionic Conductance
by Xiaojie Li, Xingye Zhang, Yang Liu, Zhen Cao, Xin Zhu and Zhi Ye
Micromachines 2026, 17(5), 506; https://doi.org/10.3390/mi17050506 - 22 Apr 2026
Abstract
This work numerically reveals a novel strategy to modulate two ionic conductance state in a nanochannel via pressure-dependent fluidic motion inside the channel. Steady and transient simulations based on Poisson–Nernst–Planck–Stokes equations demonstrate that the two states with distinct ionic conductance and ion selectivity [...] Read more.
This work numerically reveals a novel strategy to modulate two ionic conductance state in a nanochannel via pressure-dependent fluidic motion inside the channel. Steady and transient simulations based on Poisson–Nernst–Planck–Stokes equations demonstrate that the two states with distinct ionic conductance and ion selectivity can be reversibly switched by external pressure, with a characteristic time of ~100 μs. Furthermore, the two conductance states are found to depend on the transversal electric field, which gives rise to two distinct intrachannel fluidic flow patterns, namely laminar flow and vortex flow, respectively. This finding suggests the potential of pressure-controlled ionic conductance switching for applications in nanofluidic ionic circuits, flow-regulated sensing, and integrated micro/nanoscale devices. It also provides insights into nonlinear ionic current–voltage behaviors. Full article
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27 pages, 3677 KB  
Article
Coaxial Jet Mixing for Pharmaceutical Nanocarrier Production: Experimental Analysis and Mechanistic Modeling
by Diego Caccavo, Raffaella De Piano, Francesca Landi, Gaetano Lamberti and Anna Angela Barba
Pharmaceutics 2026, 18(4), 507; https://doi.org/10.3390/pharmaceutics18040507 - 20 Apr 2026
Viewed by 221
Abstract
Background/Objectives: This study addresses the need for scalable and predictive strategies linking mixing conditions to nanocarrier properties by developing and analyzing a coaxial jet antisolvent process for the continuous production of pharmaceutical nanocarriers. Methods: A single experimental platform was used to generate both [...] Read more.
Background/Objectives: This study addresses the need for scalable and predictive strategies linking mixing conditions to nanocarrier properties by developing and analyzing a coaxial jet antisolvent process for the continuous production of pharmaceutical nanocarriers. Methods: A single experimental platform was used to generate both curcumin-based nanoparticles and nanoliposomes, enabling direct comparison of how mixing regime and formulation variables influence product characteristics. Results: Fluid-dynamic behavior was first characterized using tracer and micromixing experiments, revealing a strong dependence of mixing time on flow conditions, with characteristic mixing times decreasing from >1000 ms under laminar conditions to approximately 10–30 ms in turbulent regimes. Nanoparticles and liposomes obtained under optimized conditions exhibited mean sizes in the range of 120–250 nm, with polydispersity indices typically below 0.2 under optimized turbulent conditions. To rationalize these observations, a computational framework was implemented, combining Reynolds-averaged computational fluid dynamics with a population balance formulation solved by the method of moments. The model provided spatially resolved insight into solvent exchange, supersaturation development, and nucleation–growth dynamics, showing good agreement with experimental trends and capturing the effect of mixing conditions on particle size across different regimes. Conclusions: Although simplified, the modeling approach establishes the basis for future extensions toward full population-balance distribution simulations capable of predicting complete particle size distributions, highlighting the ability of the coaxial jet mixer to control supersaturation and particle formation through tunable hydrodynamic conditions. This capability makes the system particularly attractive compared to conventional batch or less controllable mixing technologies, enabling a more rational and scalable design of pharmaceutical nanocarriers, with good encapsulation performance as discussed in the main text. Full article
(This article belongs to the Section Pharmaceutical Technology, Manufacturing and Devices)
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31 pages, 4943 KB  
Article
Bio-Inspired Flexible-Wall Squeezing Mixer with ALE-CFD-Based Actuation Optimization and Fluorescence-Imaging Assessment of Outlet Mixing Uniformity
by Wen Yuan and Zhihong Zhang
Biomimetics 2026, 11(4), 284; https://doi.org/10.3390/biomimetics11040284 - 20 Apr 2026
Viewed by 184
Abstract
Efficient mixing is a persistent bottleneck in agricultural and agrochemical processing, where rapid and uniform mixing must be achieved under laminar flow with low energy input and gentle shear. Inspired by peristaltic transport in biological systems, this study investigates a bio-inspired flexible-wall squeezing [...] Read more.
Efficient mixing is a persistent bottleneck in agricultural and agrochemical processing, where rapid and uniform mixing must be achieved under laminar flow with low energy input and gentle shear. Inspired by peristaltic transport in biological systems, this study investigates a bio-inspired flexible-wall squeezing mixer and establishes a two-dimensional computational framework to quantify how periodic wall deformation governs scalar homogenization in a flexible conduit. An Arbitrary Lagrangian–Eulerian dynamic mesh approach is implemented to resolve moving boundaries and to prescribe actuation, enabling the systematic evaluation of the separate and coupled effects of peak wall-normal velocity amplitude A and actuation frequency f on mixing performance. Mixing effectiveness is quantified using a variance-based mixing index MI and a sustained-threshold mixing time ts, and response surface methodology is employed to map the A–f design space and interpret the roles of time-dependent shear, interfacial stretching and folding, and vortex intensification. Relative to a non-actuated baseline, a peak wall-normal velocity amplitude of 3 × 10−3 m s−1 at 2 Hz reduces ts by 21.3%. At fixed f = 3 Hz, increasing A from 1 × 10−3 to 4 × 10−3 m s−1 shortens ts by 10.2%, while at fixed A = 3 × 10−3 m s−1, raising f from 1 to 5 Hz further decreases ts by 6.6% with diminishing gains at the lowest frequencies. The response surface identifies an operating optimum at A = 4 × 10−3 m s−1 and f = 5 Hz, achieving a peak MI of 0.9557 and a minimum ts of 7.81 s. A periodically squeezed physical mixing loop was further examined using fluorescence imaging to assess outlet homogeneity trends. The stabilized outlet coefficient of variation (CV) decreased from about 0.65 without squeezing to 0.60 at 1 Hz and 10 mm s−1, 0.58 at 2 Hz and 10 mm s−1, and 0.54 at 2 Hz and 30 mm s−1, indicating that stronger and faster actuation improves outlet uniformity. The numerical and experimental results are therefore interpreted jointly as mechanistic and trend-level evidence, while a rigorous quantitative prediction for the cylindrical compliant device will require future three-dimensional, compliance-resolved simulations and broader experimental benchmarking. Full article
(This article belongs to the Special Issue Learning From Nature: Biomimetic Materials and Devices)
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19 pages, 2180 KB  
Article
Computational Analysis in Laminar Flow of Several Nanocolloids with PEG 200 and MgO/MWCNTs Nanoparticles
by Alina Adriana Minea, Catalin Andrei Tugui, George Catalin Tofan and Elena Ionela Chereches
Materials 2026, 19(8), 1617; https://doi.org/10.3390/ma19081617 - 17 Apr 2026
Viewed by 187
Abstract
This study presents a numerical investigation of the laminar forced convection of polyethylene glycol-based nanocolloids within a horizontal pipe. To bridge the gap between theoretical predictions and practical performance, simulations were conducted over a Reynolds number range of 500 to 2000, utilizing a [...] Read more.
This study presents a numerical investigation of the laminar forced convection of polyethylene glycol-based nanocolloids within a horizontal pipe. To bridge the gap between theoretical predictions and practical performance, simulations were conducted over a Reynolds number range of 500 to 2000, utilizing a model validated against laboratory-scale experimental data and well-defined boundary conditions. Our analysis focuses on the thermal behavior of polyethylene glycol 200 enriched with metal oxide nanoparticles and multi-walled carbon nanotubes, which were selected for their capacity to enhance thermal conductivity while maintaining manageable viscosity. The results demonstrate that PEG 200-based nanocolloids significantly improve heat transfer performance in the laminar regime. This enhancement is attributed to the superior intrinsic thermal properties of the nanoparticles and the complex synergistic interactions—such as Brownian motion and thermophoresis—between the particles and the PEG base fluid. A critical evaluation of the standard approach of incorporating thermophysical properties into the numerical approach led to significant discrepancies in flow predictions. Additionally, our study establishes that assuming constant thermophysical properties during the heating process introduces simulation errors exceeding 10%. These findings underscore the necessity of incorporating temperature-dependent, experimentally validated data into numerical models to ensure predictive accuracy. Ultimately, this work advocates for a nuanced approach to nanocolloid design that prioritizes the specific chemical and rheological compatibility between nanoparticle types and the base fluid. Full article
(This article belongs to the Section Polymeric Materials)
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9 pages, 1057 KB  
Proceeding Paper
Aerodynamic Advances Through Laminar Flow: A Conceptual Aircraft Design Study
by Benjamin M. H. J. Fröhler, Petr Martínek, Jannik Häßy, Tobias Wunderlich, Martin Hepperle and Thomas Kilian
Eng. Proc. 2026, 133(1), 7; https://doi.org/10.3390/engproc2026133007 - 16 Apr 2026
Viewed by 159
Abstract
Improving fuel efficiency is a primary challenge in modern aviation, with aerodynamics serving as a key enabler. Aerodynamic friction drag accounts for more than 50% of total drag, highlighting a significant opportunity for efficiency gains through laminar flow, which reduces skin friction drag. [...] Read more.
Improving fuel efficiency is a primary challenge in modern aviation, with aerodynamics serving as a key enabler. Aerodynamic friction drag accounts for more than 50% of total drag, highlighting a significant opportunity for efficiency gains through laminar flow, which reduces skin friction drag. In addition, increasing the wing aspect ratio while maintaining a constant lift coefficient to achieve maximum lift-to-drag ratio can further improve aerodynamic performance. However, evaluating laminar flow in isolation, without considering overall mass, system power requirements, or engine performance, can lead to an incomplete assessment of its true technological potential. In this study, a conceptual design methodology was applied to integrate laminar-flow technologies (natural and hybrid) across the wing, empennage, nacelle, and fuselage of a 2035 long-haul reference aircraft. Results indicate a potential for 16% block fuel reduction at the aircraft level, with wing aspect-ratio tailoring delivering up to 24% fuel savings. These findings will be refined through detailed disciplinary analyses in future work. Full article
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9 pages, 2093 KB  
Proceeding Paper
Development of Short-Medium Range Laminar Aircraft: Conceptual Design with Integrated System Sizing
by Petr Martínek, Benjamin M. H. J. Fröhler, Maurice F. M. Hoogreef and Thomas Zill
Eng. Proc. 2026, 133(1), 5; https://doi.org/10.3390/engproc2026133005 - 15 Apr 2026
Viewed by 69
Abstract
The aviation industry is under increasing pressure to enhance sustainability by improving energy efficiency and reducing climate impact. A promising approach is to reduce aerodynamic drag using laminar flow technologies, particularly Natural Laminar Flow (NLF) and Hybrid Laminar Flow Control (HLFC). Previous research [...] Read more.
The aviation industry is under increasing pressure to enhance sustainability by improving energy efficiency and reducing climate impact. A promising approach is to reduce aerodynamic drag using laminar flow technologies, particularly Natural Laminar Flow (NLF) and Hybrid Laminar Flow Control (HLFC). Previous research has primarily focused on aerodynamic performance, often considering only one technology at a time, using simplified HLFC system design models, and targeting long-range aircraft. This study adopts a more holistic approach by conducting a conceptual design of a short-medium range (SMR) aircraft equipped with both NLF and HLFC. The technologies are applied to the wing and empennage, with detailed HLFC system modelling integrated into the conceptual design process using established methods. A failure analysis is also performed to assess the performance impact of potential malfunctions. Results indicate that combining NLF and HLFC can reduce fuel consumption by 5.9% on the design mission compared to a fully turbulent reference aircraft. Moreover, selectively applying the technologies to specific components enhances fuel savings while reducing system complexity. These findings demonstrate the potential of laminar flow technologies to improve fuel efficiency in SMR aircraft and highlight the importance of integrated aerodynamic and systems-level evaluation. Full article
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16 pages, 2134 KB  
Article
Microplastic Transport in Buckwheat Root-Inspired Microfluidic Structures: Microfluidic and Numerical Analysis
by Skaistė Dreskinienė, Monika Vilkienė, Gintarė Šidlauskaitė, Julija Pupeikė, Vykintė Trakšelytė, Paulius Vilkinis, Aistė Tilvikaitė and Justas Šereika
Plants 2026, 15(8), 1211; https://doi.org/10.3390/plants15081211 - 15 Apr 2026
Viewed by 415
Abstract
Microplastics released from synthetic textiles are increasingly recognized as an important source of environmental contamination and a potential pathway of their entry into soil–plant systems. This study quantified microfibre release from warp-knitted polyester fabric during domestic washing and investigated the migration behaviour of [...] Read more.
Microplastics released from synthetic textiles are increasingly recognized as an important source of environmental contamination and a potential pathway of their entry into soil–plant systems. This study quantified microfibre release from warp-knitted polyester fabric during domestic washing and investigated the migration behaviour of microplastics within root epidermis-like structures using a combined experimental and numerical approach. Microfibre emission was determined gravimetrically according to ISO 4484-1:2023. The average release per washing cycle was 0.6 ± 0.5 g of microfibres per kilogram of polyester textile. Raman spectroscopy and differential scanning calorimetry analysis confirmed that the released particles consisted of polyethylene terephthalate. Scanning electron microscopy of buckwheat (Fagopyrum esculentum) roots revealed a well-defined epidermal and cortical tissue organization, which served as a basis for designing simplified epidermis-inspired microchannel geometries. Numerical simulations and microfluidic experiments showed that microplastics predominantly follow streamline-oriented pathways under laminar flow conditions. However, particle accumulation can induce localized clogging within pore-like structures, modifying flow pathways and redirecting particle transport. These results indicate that root epidermal tissues may function as a partial filtration barrier that restricts the transport of larger microplastics while allowing smaller particles to migrate through outer root layers. Full article
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15 pages, 3081 KB  
Article
Study of the Relation Between the Reynolds Number and the Formation of Au and Ag Nanostructures by Flow-Driven Surface Modification in Microfluidic Reactors
by Oscar Perez-Landeros, Alan Garcia-Gallegos, David Mateos-Anzaldo, Roumen Nedev, Judith Paz-Delgadillo, Mariela Dominguez-Osuna, Evelyn Magaña-Leyva, Ricardo Salinas-Martinez and Mario Curiel-Alvarez
Micromachines 2026, 17(4), 470; https://doi.org/10.3390/mi17040470 - 14 Apr 2026
Viewed by 325
Abstract
Microfluidics enables spatially controlled nanostructure synthesis by coupling confined flows with surface reactions. In this work, we study how geometry-induced laminar microenvironments govern the in situ formation of Au and Ag nanostructures inside 3D-printed microfluidic reactors. Proof-of-concept fish-scale valves were fabricated by masked [...] Read more.
Microfluidics enables spatially controlled nanostructure synthesis by coupling confined flows with surface reactions. In this work, we study how geometry-induced laminar microenvironments govern the in situ formation of Au and Ag nanostructures inside 3D-printed microfluidic reactors. Proof-of-concept fish-scale valves were fabricated by masked stereolithography in three architectures designed to define three recurring zones in the microreactor, inside the fish-scales (zone 1), between the fish-scales (zone 2), and along the rows of fish-scales (zone 3). A Cu thin film was deposited on the inner walls of the channel to serve as the sacrificial surface for galvanic replacement using AgNO3 or HAuCl4. Distinct 0D, 1D, and 2D nanostructures were simultaneously obtained in a zone-dependent manner across the valves, including nanoparticle and nanopore-rich regions, nanowires, nanoflakes and clustered 2D features. COMSOL simulations were used to solve the Navier–Stokes equation and extract specific-zone flow descriptors, including Reynolds number, velocity, and wall shear stress, and relate them to the nanostructure morphologies observed by SEM. The flow throughout the devices is strongly laminar, with local Reynolds numbers up to 0.04, exhibiting systematic spatial gradients imposed by the valve geometry. These results provide a design-guided route to tune nanostructure morphology through microchannel architecture under constant global operating conditions. Full article
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19 pages, 5189 KB  
Article
Multi-Objective Optimization of High-Speed Business Jet Laminar Airfoil with RANS Transition Model Assessment Under High-Reynolds-Number Flight Conditions
by Yiming Du, Jialin Yu, Bojia Zeng, Haozhe Zhang and Qianyu Xu
Aerospace 2026, 13(4), 361; https://doi.org/10.3390/aerospace13040361 - 13 Apr 2026
Viewed by 243
Abstract
The high-speed and high-Reynolds-number conditions encountered in actual flight, coupled with the performance requirements for both low-speed climb and high-speed cruise, pose challenges for boundary-layer transition prediction and optimization in laminar design. Consequently, there are still relatively few mature and applicable high-speed laminar [...] Read more.
The high-speed and high-Reynolds-number conditions encountered in actual flight, coupled with the performance requirements for both low-speed climb and high-speed cruise, pose challenges for boundary-layer transition prediction and optimization in laminar design. Consequently, there are still relatively few mature and applicable high-speed laminar airfoils available. To address the insufficient validation of Reynolds-averaged Navier-Stokes (RANS) models under actual high-speed and high-Reynolds-number (Re > 107) flight conditions, the practical fidelity of the most commonly used γR~eθt transition model as well as NASA CFL3D solver is systematically assessed based on NASA HSNLF(1)-0213 and Honda SHM-1 high-speed business jet laminar airfoils. To the best of the authors’ knowledge, since there is no available geometry data for the SHM-1 airfoil, this is the first systematic analysis of this airfoil from a perspective other than the design team. Results demonstrate that the γR~eθt transition model could accurately capture natural transition and separation-induced transition at Reynolds numbers up to 16.2 × 106, while also exhibiting strong robustness against variations in Mach and Reynolds number. Using the HSNLF(1)-0213 as the baseline airfoil and the design conditions of SHM-1, a multi-objective drag-reduction optimization considering climb and cruise performance was then conducted based on the Isight platform. The optimal airfoil achieves 9.53% climb drag reduction and 9.21% cruise drag reduction, revealing that aft-loading and strong favorable pressure gradients are essential to balance lift characteristics and sustain extensive laminar flow at high Reynolds numbers. Full article
(This article belongs to the Special Issue Instability and Transition of Compressible Flows)
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28 pages, 1616 KB  
Article
Influence of Turbulence Modeling on CFD-Based Prediction of Vehicle Hydroplaning Speed
by Thathsarani D. H. Herath Mudiyanselage, Manjriker Gunaratne and Andrés E. Tejada-Martínez
Appl. Mech. 2026, 7(2), 32; https://doi.org/10.3390/applmech7020032 - 11 Apr 2026
Viewed by 250
Abstract
Most computational studies of vehicle hydroplaning have emphasized structural realism through fluid–structure interaction, tire deformation, tread geometry, and pavement surface characterization. By contrast, the hydrodynamics governing the flow in the tire vicinity, particularly the role of turbulence, have received comparatively limited attention. In [...] Read more.
Most computational studies of vehicle hydroplaning have emphasized structural realism through fluid–structure interaction, tire deformation, tread geometry, and pavement surface characterization. By contrast, the hydrodynamics governing the flow in the tire vicinity, particularly the role of turbulence, have received comparatively limited attention. In a significant number of studies, the flow has been treated as laminar despite turbulent flow conditions, while in a few other studies turbulence modeling has been adopted without an explicit assessment of its impact on hydroplaning predictions. In this study, we present a simplified three-dimensional computational fluid dynamics (CFD) model designed to isolate the flow regimes governing hydroplaning and to quantify the mean effect of the turbulence modeling on the predicted hydroplaning speed. Using a finite-volume formulation with a volume-of-fluid representation of the air–water interface, the flow around and beneath a smooth 0.7 m-diameter tire sliding in locked-wheel mode over a flooded, nominally smooth pavement is simulated. The tire is represented as a rigid body with an idealized rectangular bottom patch whose area is determined from the tire load and inflation pressure, avoiding the need to prescribe a measured or assumed deformed footprint. Steady-state hydroplaning is modeled for a uniform upstream water film thickness of 7.62 mm with a 0.5 mm gap between the tire and the pavement, over tire inflation pressures ranging from approximately 100 to 300 kPa, and predictions are verified against the empirical NASA hydroplaning equation. For these conditions, simulations without turbulence closure exhibit a consistent, systematic underprediction of the hydroplaning speed of approximately 13.5% relative to the NASA relation. Incorporating turbulence effects through Reynolds-averaged closures substantially reduces this bias, with average deviations of about 6% for the realizable k–ε model and 2.4% for the shear stress transport (SST) k–ω model. An analysis of the results indicates that hydrodynamic lift is dominated by pressure buildup associated with stagnation at the lower leading edge of the tire, with a significant contribution from shear-dominated flow in the thin under-tire gap, and that turbulence acts to moderate the integrated lift from these pressure fields. These results demonstrate that explicitly accounting for turbulence in the tire vicinity is essential for reproducing empirical hydroplaning trends and for avoiding systematic bias in CFD-based hydroplaning predictions. Full article
24 pages, 6536 KB  
Article
Research on Multiphysics Simulation of Arcing During Hot Plugging/Unplugging of Electrical Connector Contacts Made of Cu/Ni/Ag Composite Material
by Jidong Sun, Chengming Tang, Yangseng Xu, Yafeng Zhang, Wei Li and Yue Hu
Coatings 2026, 16(4), 459; https://doi.org/10.3390/coatings16040459 - 11 Apr 2026
Viewed by 375
Abstract
Cu/Ni/Ag composite materials are widely used in the manufacturing of electrical connector contacts due to their excellent electrical conductivity and good wear resistance. During hot plugging and unplugging operations, electrical connectors inevitably generate arc discharge, leading to melting, splashing, and erosion of the [...] Read more.
Cu/Ni/Ag composite materials are widely used in the manufacturing of electrical connector contacts due to their excellent electrical conductivity and good wear resistance. During hot plugging and unplugging operations, electrical connectors inevitably generate arc discharge, leading to melting, splashing, and erosion of the contact material, which severely threaten system reliability and service life. To investigate the arc behavior of Cu/Ni/Ag composite electrical connectors during plugging and unplugging, this paper establishes a multiphysics coupling model incorporating electric field, fluid heat transfer, and laminar flow based on the COMSOL simulation software (version 6.2). The model employs a multiphysics coupling approach, incorporating electric field, fluid heat transfer, and laminar flow, to systematically simulate the formation and evolution mechanisms of the arc during plugging and unplugging. The study focuses on analyzing the effects of plugging and unplugging speed, operating voltage, and arc gap distance on the arc, exploring the temporal and spatial evolution characteristics and distribution patterns of arc temperature. The simulation results reveal that the arc temperature follows a radially decreasing gradient, with the core region exceeding 10,000 K. When the operating voltage increases to 1000 V, the arc peak temperature rises to 1.3 × 104 K. As the arc gap distance increases, the arc coverage area expands, and the peak arc temperature increases by approximately 2% to 8%. As the plugging/unplugging speed is increased to 500 mm/s, the peak temperature of the arc increases from 1.19 × 104 K to 1.3 × 104 K. The distribution characteristics of the magnetic field are clearly correlated with the arc temperature field and the electric field intensity distribution and the current density also exhibits typical constriction characteristics. Prolonged arc duration is correlated with an upward trend in peak temperature. Further analysis indicates that the temperature distribution characteristics of the arc are constrained by the competition mechanism of energy deposition and diffusion, while the evolution characteristics of the arc are regulated by the coupling effect of electromagnetic field and mechanical work. The research results provide a theoretical basis and simulation methods for the design of arc-resistant structures in Cu/Ni/Ag composite electrical connectors. Full article
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19 pages, 7761 KB  
Article
A Microchannel Liquid Cold Plate for Cooling Prismatic Lithium-Ion Batteries with High Discharging Rate: Full Numerical Model and Thermal Flows
by Chuang Liu, Deng-Wei Yang, Cheng-Peng Ma, Shang-Xian Zhao, Yu-Xuan Zhou and Fu-Yun Zhao
World Electr. Veh. J. 2026, 17(4), 196; https://doi.org/10.3390/wevj17040196 - 8 Apr 2026
Viewed by 310
Abstract
The thermal safety and longevity of lithium-ion batteries are critically constrained by excessive temperature rise and spatial thermal non-uniformity, particularly during high-rate discharges. Most existing numerical investigations rely on simplified heat generation models that fail to capture the spatiotemporal heterogeneity of electrochemical heat [...] Read more.
The thermal safety and longevity of lithium-ion batteries are critically constrained by excessive temperature rise and spatial thermal non-uniformity, particularly during high-rate discharges. Most existing numerical investigations rely on simplified heat generation models that fail to capture the spatiotemporal heterogeneity of electrochemical heat sources, leading to compromised predictive accuracy. To address this deficiency, this study develops a comprehensive three-dimensional electrochemical–thermal coupled framework, integrating the Newman pseudo-two-dimensional (P2D) electrochemical model with conjugate heat transfer and laminar flow dynamics. The predictive robustness of this framework is rigorously validated against experimental data across multiple discharge rates (3 C and 5 C). The validated model is then deployed to evaluate a water-cooled microchannel cold plate designed for prismatic LiMn2O4/graphite cells under a demanding 5 C discharge. A systematic parametric investigation is conducted to quantify the effects of ambient temperature (293–343 K), microchannel number (2–6), and coolant inlet velocity (0.1–0.6 m/s) on the maximum battery temperature (Tmax) and temperature difference (ΔT). Results demonstrate that the proposed system exhibits exceptional environmental robustness: over a 50 K ambient temperature span, Tmax increases by merely 2.0 K, remaining safely below the 323 K industry limit. Densifying the channel count from 2 to 6 further reduces Tmax by 1.55 K and narrows ΔT to 4.25 K, successfully satisfying the strict 5 K temperature uniformity standard. Furthermore, the thermal benefit of elevating inlet velocity exhibits a pronounced diminishing-return trend governed by the asymptotic reduction in bulk coolant temperature rise, dictating a critical trade-off against the quadratically escalating pumping power. Ultimately, these findings provide robust theoretical guidelines for the rational design of safe and energy-efficient battery thermal management systems. Full article
(This article belongs to the Section Storage Systems)
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26 pages, 16491 KB  
Article
Effects of Expansion Corner on Linear and Non-Linear Three-Dimensional Boundary Layer Stability
by Peisen Lu, Liqiang Ai, Youcheng Xi and Song Fu
Aerospace 2026, 13(4), 340; https://doi.org/10.3390/aerospace13040340 - 4 Apr 2026
Viewed by 256
Abstract
The transition of hypersonic boundary layers remains a significant unresolved challenge in fluid mechanics, particularly regarding the influence of expansion corners on three-dimensional boundary layer instability. The present work investigates a hypersonic swept wing configuration with an expansion corner using linear stability theory [...] Read more.
The transition of hypersonic boundary layers remains a significant unresolved challenge in fluid mechanics, particularly regarding the influence of expansion corners on three-dimensional boundary layer instability. The present work investigates a hypersonic swept wing configuration with an expansion corner using linear stability theory (LST) and direct numerical simulations (DNSs). A high-order shock-fitting method provides the laminar base flow for sweep angles of 30, 45 and 60 and expansion corner angles of 0, 3 and 6. As the sweep and expansion angles increase, both the favourable pressure gradient and crossflow intensity are strengthened. LST reveals that, while the expansion corner suppresses disturbance growth locally, it promotes the development of subharmonic modes downstream, with the dominant spanwise wavelength doubling across the corner. Crossflow instability intensifies with increasing sweep and expansion angles. DNSs accounting for non-parallel effects confirm a sharp reduction in growth rate at the corner itself, while upstream and downstream trends remain consistent with LST predictions. Nonlinear simulations with finite-amplitude perturbations show saturated crossflow vortex structures. The subharmonic mode develops into mushroom-shaped vortices distinct from those in conventional studies. The expansion corner weakens the vortex intensity for both spanwise wavelengths, exerting a complex effect on the transition process. Full article
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