Search Results (138)

To improve the mechanical property and foamability of linear structured isotactic polypropylene (iPP), a second phase of polyamide11 (PA11) was introduced to the iPP matrix, and a low contented PP-g-MAH was added to adjust their compatibility. As a result, a high impact strength of 8.43 kJ/m² (a 118% increase compared to that of iPP) and an elongation at break of 465.87% (a 130% increase compared to that of iPP) of the compounded iPP/20PA11/10PP-g-MAH were achieved, which was attributed to the PA11 being well distributed in the iPP matrix and to the compatibility enhancement by PP-g-MAH. Depending on a suitable material formulation and a bath foaming strategic design, microcellular cells with an average size from 204.8 to 5.9 μm and a cell density from 6.0 × 10⁶ to 6.5 × 10⁹ cells/cm³ were obtained. Due to the significant enhancement of melt strength by partially melted crystals, combined with the synergistic effect of PA11, a quiet high expansion ratio of up to 37.9 was achieved. These manufactured foams have potential applications in packaging, thermal insulation, and other industrial fields. Full article

Polypropylene (PP), with its good physical, thermal, and mechanical properties and excellent processing capabilities, has become one of the most used synthetic polymers. It is known that the overall properties of semicrystalline polymers, including PP, are governed by morphology, which is influenced by the crystallization behavior of the polymer under specific conditions. The most important industrial PP remains the isotactic one, and it has been studied extensively for its polymorphic characteristics and crystallization behavior for over half a century. Due to its regular chain structure, isotactic polypropylene (iPP) belongs to the group of polymers with a high tendency for crystallization. The rapid quenching of molten iPP fails to produce a completely amorphous polymer but leads to an intermediate crystalline order. On the other hand, slow cooling yields a material with high crystalline content. The processing conditions that occur in practice and industry are between these two extremes and, in some cases, are even very close. Therefore, the study of limits in processability and the impact of extreme preparation conditions on morphology, structure, thermal, and mechanical properties fills a gap in the current understanding of how the processing conditions of iPP can be used to design the desired properties for specific applications and is in the focus of this research. The first set of samples (Q samples) was obtained by rapid quenching, while the second was prepared by very slow cooling from the melt to room temperature (SC samples). Testing of samples was performed by optical microscopy (OM), scanning electron microscopy (SEM), wide-angle X-ray diffraction (WAXD), Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), dynamic dielectric spectroscopy (DDS), and mechanical measurements. Characterization revealed that slowly cooled samples exhibited a significantly higher degree of crystallinity and larger crystallites (χ ≥ 55% and L₍₁₁₀₎ ≈ 20 nm), compared to quenched samples (χ < 30%, L₍₁₁₀₎ ≤ 3 nm). Mechanical testing showed a drastic contrast: quenched samples exhibited elongation at break > 500%, while slowly cooled samples broke below 15%, reflecting their brittle behavior. For the first time, DDS is applied to investigate molecular mobility differences between processing-dependent structural forms, specifically the mesomorphic (smectic) and α-monoclinic forms. In slowly cooled samples, α relaxation exhibited both enhanced intensity and an upward temperature shift, indicating stronger structural constraints due to a much higher crystalline phase content and significantly larger crystallite size, respectively. These findings provide novel insights into the structure–property–processing relationship, which is crucial for industrial applications. Full article

Organic electron donors are essential components of Ziegler-Natta (ZN) catalysts to produce isotactic polypropylene. In particular, aromatic or aliphatic diesters are widely used as ‘Internal Donors’ (ID) in MgCl₂/ID/TiCl₄ precatalyst formulations. Diesters are reactive with AlEt₃ (by far the most common ZN precatalyst activator) and are partly removed from the solid phase in the early stages of the polymerization process; this is detrimental for catalyst functioning, and a surrogate donor (‘External Donor’ (ED), usually an alkoxysilane) is added to the system to restore performance. Recent studies, however, demonstrated that even in cases where most of the diester is extracted by AlEt₃, the active sites retain a ‘memory’ of it in several aspects of the catalytic behavior (such as, e.g., the average productivity and the polydispersity index of the polymer produced). Considering that the residual diester is always in molar excess with respect to the active Ti, one may speculate that long-lasting interactions between the latter and diester molecules can occur. In turn, this should imply that the reactivity of AlEt₃ is different with binary MgCl₂/ID or ternary MgCl₂/ID/TiCl₄ mixtures. In this work, the latter hypothesis was explored for a library of diester IDs with large structural diversity. In line with the anticipation, the fractional amount of ID extracted by AlEt₃ was generally lower for ternary mixtures, although to an extent exquisitely dependent on diester structure. Full article

The ecological aspect of substituting synthetic materials with natural materials is of great interest nowadays. This paper examines the percentage of lignocellulose-based fillers that can be added to a synthetic polymer matrix to ensure the resulting biocomposite maintains its dielectric properties. Biocomposites were made from isotactic polypropylene (iPP) and various proportions (20%, 30%, and 40%) of oats, rye, wheat, and barley bran and granules from corn cobs using a Brabender plastograph and a hydraulic hot press. From a morphological analysis, it was noted that the particles were well incorporated into the polymer matrix. The frequency-dependent behavior of the dielectric properties was analyzed across a frequency range from 30 Hz to 60 kHz at a room temperature of 23 °C and 35% relative humidity. The obtained results showed that the incorporation of biomasses into the iPP matrix increased the values of the dielectric properties across the entire measured frequency range. The samples with wheat showed the most stable values of the dielectric parameters with frequency changes, for all three concentrations. A linear regression analysis showed a very high coefficient of determination (R² = 0.997) between the effective dielectric permeability and filler concentration at 30 Hz for the samples with wheat. Furthermore, the biocomposite iPP/20% wheat showed a desirable balance of dielectric properties for electronic applications. The results showed that biocomposites obtained by adding cheap lignocellulose-based biomass, such as bran or granules from corn cobs, to a synthetic polymer matrix have a great potential for use as electrically insulating materials because their dielectric parameters are comparable to those of standard insulating materials. Full article

This paper elucidates the consecutive chain transfer reaction, initially to (p-vinylphenyl) methyl dichlorosilane (or (p-vinylbenzyl) methyl dichlorosilane), followed by hydrogen, during metallocene-catalyzed propylene polymerization by an isospecific metallocene catalyst (i.e., rac-dimethylsilylbis(2-methyl-4-phenylindenyl)zirconium dichloride, I)/ activated with methylaluminoxane (MAO), rendering a catalytic access styryldichlorosilane capped isotactic polypropylenes (iPP). The PP molecular weight is inversely related to the molar ratio of [(p-vinylphenyl) methyl dichlorosilane]/[propylene] and [(p-vinylbenzyl) methyl dichlorosilane]/[propylene]. Every polypropylene chain formed presents a terminal (p-vinylphenyl) methyl dichlorosilane (or (p-vinylbenzyl) methyl dichlorosilane) unit. Hydrogen enhances the concentration of the starting arm polymer for the subsequent synthesis of the star polymer by increasing the incorporation of the chain terminal group. In order to create star polymers with isotactic polypropylene(iPP) as the arm and a siloxane cross-linking structure as the core, the terminal dichlorosilane iPP unit can work up (with water) to create cyclic siloxane oligomer interlinkages between iPP chains. Full article

As the communication band gradually approaches the terahertz (THz) range, there is an urgent need to explore materials with ideal dielectric properties for THz communication devices. Nevertheless, most polymers present a low dielectric constant (Dk), and the regulation of their dielectric properties in the THz range has rarely been reported. In this work, the isotactic polypropylene (iPP)/α-Al₂O₃ whisker composites were synthesized and their THz dielectric parameters were optimized. The Dk values increased from 2.23 to 3.13 with filler (α-Al₂O₃ whisker) concentration, ranging from 0 to 20 vol%, but were almost independent of the test frequency. The loss tangent (Df) values presented an increasing tendency along with both filler concentrations and test frequency. All composites exhibited Df values of less than 4.0 × 10⁻³. Particularly, the dielectric properties of composites can be further regulated by adjusting the orientation direction of the whisker fillers. The orientation of the whisker fillers was adjusted via the injection molding method. Along the direction of the whisker orientation distribution, the composites exhibit higher Dk values and lower Df values. This work presented a schematic to design polymer composites with higher Dk but controlled Df in the THz range and is significant for the development of advanced materials-based THz devices. Full article

This study investigates the correlation between the crystallinity and mechanical properties of calendered isotactic polypropylene (iPP) foils, focusing on the influence of haul-off speed and additive type. Two groups of iPP foils produced on an industrial scale were compared: (i) foils containing 10 wt.% recycled PP at haul-off speeds of 2 and 10 m/min; and (ii) foils with different additives (neat PP, 10 wt.% recycled PP, and PP random copolymer) at a constant haul-off speed of 10 m/min. All foils exhibited a pronounced skin–core structure, with the inner surface showing higher crystallinity (up to 10%) due to slower cooling rates, as determined by Flash Differential Scanning Calorimetry (Flash DSC). Nanoindentation tests correlated these differences in crystallinity with variations in the hardness and elastic modulus across the cross-section of the foil. Higher haul-off speeds (10 m/min) resulted in increased crystallinity, a higher elastic modulus and higher hardness. Polarized optical microscopy (POM) confirmed the morphological differences and highlighted the presence of highly oriented skin layers and stratified crystalline structures. These findings emphasize the significant influence of processing conditions, such as hauling speed and the addition of recycled polypropylene or a random copolymer, on the mechanical and optical properties of iPP foils. This comprehensive approach to characterizing complex structure–property relationships is valuable for optimizing the production and performance of polypropylene-based packaging foils on an industrial scale. Full article

Contamination by heavy metals (HMs) such as Pb, Cd, Cr, and Hg poses significant risks to the environment and human health owing to their toxicity and persistence. Geopolymers (GPs) have emerged as promising materials for immobilizing HMs and reducing their mobility through physical encapsulation and chemical stabilization. This study explored the novel use of isotactic polypropylene functionalized in the molten state with maleinized hyperbranched polyol polyester (PP-g-MHBP) as an additive in coal fly ash (CFA)-based GPs to enhance HM immobilization. Various characterization techniques were employed, including compressive strength tests, XRD, ATR-FTIR, SEM-EDX, XPS analyses, and TCLP leaching tests, to assess immobilization effectiveness. These results indicate that although the addition of PP-g-MHBP does not actively contribute to the chemical interactions with HM ions, it acts as an inert filler within the GP matrix. CFA/PP-g-MHBP-based GPs demonstrated significant potential for Cd²⁺ immobilization up to 3 wt% under acidic conditions, although the retention of Pb²⁺, CrO₄²⁻, and Hg²⁺ varied according to the specific chemistry of each metal, weight percentage of the added metal, matrix structure, and regulatory standards. Notably, high immobilization percentages were achieved for CrO₄²⁻ and Hg²⁺, although the leaching concentrations exceeded US EPA limits. These findings highlight the potential of CFA/PP-g-MHBP-based GPs for environmental applications, emphasizing the importance of optimizing formulations to enhance HM immobilization under varying conditions. Full article

The rotational correlation times of a small compact spin probe (2,2,6,6-tetramethylpiperidin-1-yl)oxyl in isotactic polypropylene were obtained over a wide temperature range by EPR spectra simulation taking into account rotational anisotropy as well as distribution of the probe molecules by rotational mobility. The averaged values of the rotational correlation times were compared with the corresponding values calculated using well-known approximated formulas based on the intensities and widths of the spectral lines. It was shown that the calculated values can be used as effective parameters to characterize the rotational mobility of the spin probe in the polymer matrix in a wide range of rotational correlation times. Full article

Increasing of rubber content in isotactic polypropylene/ethylene–propylene rubber (iPP/EPR) alloys can extend the applications of this kind of polyolefin. The EPR content and phase structure of isotactic polypropylene multicomponents have great effect on the viscoelasticity and mechanical properties. iPP/EPR in-reactor alloys with a high EPR content were obtained through the in situ crosslinking of EPR chains with α,ω-diene. The morphological observation results indicate that the crosslinked iPP/EPR in-reactor alloys have a good spherical shape with clean and rough external surfaces. The high EPR content is finely dispersed in the crosslinked iPP/EPR alloys in areas ranging in size from tens of nanometers to several micrometers, which implies that a sufficient crosslinking degree of EPR chains can effectively prevent their aggregation and restrict macro-phase separation. The rheological results show a clear plateau in the terminal region, which reveals an entangled polymer chain network in the crosslinked iPP/EPR alloys. The well-dispersed EPR and the bi-continuous phase structure have a great effect on the mechanical properties of the isotactic polypropylene multicomponent which were assessed. Full article

The electron donors (ED) in Ziegler–Natta (Z-N) catalysis are classified as internal electron donors (IED) and external electron donors (EED), and both IED and EED are indispensable components for enhancing the catalytic reactivity and regulating the stereoregularity of polyolefinic materials in a typical industrial Z-N catalytic process. With the intensive research on ED, the Z-N catalyst performances have experienced successive progress in the last few decades. Polypropylenes (PP) as a commodity polyolefin material, especially the isotactic PP (iPP), are produced in multi-billion pounds per annum by utilization of the various IED- and EED-assisted Z-N catalysts systems. In the course of developing Z-N catalysts, the ED constitutes a key component of the content and represents a significant area of future research. In this review, we introduced a concise overview of the functions of IEDs in the generations of Z-N catalyst systems and the widely used IED types (A total of 11 different types of IEDs are encompassed within this study) that have been developed so far. In addition, we focused on the coordination modes of different IEDs in the MgCl₂-supported Z-N catalyst system and analyzed the effects of different types of IEDs on the PP isotacticity, regioselectivity, hydrogen sensitivity, and briefly introduced the application of environmentally friendly rosinate and salicylate IEDs. Full article

Polypropylene (PP) is regarded as a recyclable material for high-voltage direct current (HVDC) cable insulation due to its high melting point and electrical resistivity. This work focuses on the effect of the β-nucleating agent content on the electrical tree growth characteristics in isotactic PP (iPP) insulation. The results demonstrate that adding β-nucleating agents promotes the growth of β-crystals while limiting the α-crystal content. The crystallinity improves with the reduction in the average size of spherulites due to the addition of a β-nucleating agent with 0.1 wt% content. Electrical tree experiments show that the electrical tree growth rate declines as the nucleating agent content rises from 0 to 0.1 wt%. Meanwhile, the expansion coefficient increases with higher nucleating agent content. Continuous increases in the nucleate agent content result in the upward growth rate of electrical trees. When the nucleating agent content is below 0.1 wt%, the α–β-crystal interface introduced by the agent suppresses carrier migration and limits impact ionization, leading to the slower growth rate of the electrical tree. Further addition of the nucleate agent induces a β–β-crystal interface with weak coupling in carriers. It is concluded that β-nucleating agent-modified PP with 0.1 wt% content has potential application in HVDC cable insulation. Full article

Moisture has been a crucial problem during the operation of cable systems. When we are faced with polypropylene (PP)-based insulation for the development of cable systems, there are few reports on the effects of water intrusion on the electrical performances of PP. In this study, the water absorption characteristics of isotactic PP (iPP) and atactic PP (aPP), as well as their effects on volume resistivity and relative permittivity, were investigated. The structure evolution during the water absorption process of the two PPs was also compared via infrared spectra and X-ray diffraction analyses. The results show that both of the two PPs show a saturation of water absorption at ~216 h, even though there are structural differences. And water intrusion into bulk could increase the interplanar spacing of iPP while decreasing the interplanar spacing of aPP. Moreover, with the increase in water absorption, the volume resistivity of the two PPs show a decreasing trend while the relative permittivity presents an increasing behavior, which shows an almost linear correlation. Full article

This study investigates the potential for recycling fishing rope waste from the Magdalen Islands, Canada, into sustainable wall cladding panels, addressing both environmental concerns and waste management challenges. A comprehensive characterization of the fishing ropes was conducted using various analytical techniques to assess their suitability for recycling. Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) identified polyethylene (PE) and isotactic polypropylene (iPP) as the main polymers present in the ropes, with a composition of approximately 25% PE and 75% PP. The effects of photodegradation were evaluated through carbonyl index analysis, differential scanning calorimetry (DSC), tensile testing, and gel permeation chromatography (GPC). The results showed reduced crystallinity, a 20% decrease in tensile strength, and lower molecular weights due to environmental exposure in comparison with unused ropes. However, melt flow rate (MFR) measurements aligned with virgin HDPE and PP values used in rope manufacturing, indicating suitable processability for recycling. Panels produced from recycled fishing ropes exhibited lower flexural and impact properties compared to commercial alternatives due to the presence of mineral contaminants and voids in the panels as revealed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). This comprehensive investigation provides valuable insights into the potential repurposing of fishing rope waste, contributing to the development of sustainable waste management strategies for coastal communities. Full article

The flammability properties of polymers and polymeric composites play an important role in ensuring the safety of humans and the environment; moreover, flame-retardant materials ensure a greater number of applications. In the present study, we report the obtaining of polypropylene (PP) composites contain a mixture of two green flame retardants, lignin and clinoptilolite, by melt extrusion. These additives are abundantly found in nature. Fourier transform infrared (FT-IR), thermogravimetric analysis (TGA), mechanical properties, scanning electron microscopy–energy dispersive X-ray spectroscopy (SEM-EDS), cone calorimetry, UL-94, and carbonized residues analysis were carried out. TGA analysis shows that PPGFR-10 and PPGFR-20 compounds presented better thermal stability with respect to PP without flame retardants. The conical calorimetric evaluation of the composites showed that PPGFR-10 and PPGFR-20 presented decreases in peak heat release rates (HRRs) of 9.75% and 11.88%, respectively. The flammability of the composites was evaluated with the UL-94 standard, and only the PPGFR-20 composite presented the V-0 and 5VB classification, which indicates good flame-retardant properties. Additives in the polymer matrix showed good dispersion with few agglomerates. The PPGFR-20 composite showed an FRI value of 1.15, higher percentage of carbonized residues, and UL-94 V-0 and 5VB rating, suggesting some kind of synergy between lignin and clinoptilolite, but only at high flame-retardant concentrations. Full article