Search Results (12)

The fractional-slot, concentrated-winding, interior permanent magnet synchronous motor (FSCW IPMSM) has advantages, such as reducing motor copper consumption, improving flux-weakening capability, and motor fault tolerance, and has certain development potential in application fields such as electric vehicles. However, fractional-slot concentrated-winding motors often contain rich harmonic components due to their winding characteristics, leading to increased motor losses and back electromotive force harmonics, thereby affecting the efficiency and constant power speed regulation range of the motor. Based on this, this article first uses the winding function method to explore the inductance and saliency ratio of the interior permanent magnet synchronous motor with different slot pole combinations in the fractional-slot concentrated- winding of electric vehicles. Secondly, this article will establish a 2D finite element parameterized model to analyze and compare the performance of fractional-slot concentrated-winding motors with different slot pole combinations, including air gap magnetic density, back electromotive force distortion rate, overload multiple, and torque. The structural parameters of the motor were optimized with the objective of minimizing the torque ripple under the constraint of minimizing the average torque reduction. The motor slot width, permanent magnet angle, and permanent magnet pole arc angle were analyzed and optimized. The simulation results showed that 12 slots and 8 poles were the optimal design schemes, providing a theoretical basis for the selection of slot pole coordination in the fractional-slot concentrated-winding interior permanent magnet synchronous motor for electric vehicles. Full article

The interior permanent magnet synchronous motor (IPMSM) is known for its high output torque, strong overload capacity, and high power density, making it a popular choice in the electric vehicle industry. This paper proposes an improved multi-objective artificial hummingbird algorithm that combines chaotic mapping, adaptive weights, and dynamic crowding entropy. An optimization strategy that combines the Taguchi method with the Improved Multi-Objective Artificial Hummingbird Algorithm (IMOAHA), is proposed to minimize torque ripple and back electromotive force in the interior permanent magnet synchronous motor while simultaneously increasing the average torque of the motor. Taking the 8-pole 48-slot interior permanent magnet synchronous motor as an example, the optimization objectives include back electromotive force, average torque, and torque ripple. The rotor-related structural parameters are used as optimization variables. First, the Taguchi method is employed to identify parameters that significantly influence the optimization objectives. Subsequently, response surface fitting is used to establish the relationship between the optimization objectives and parameters. Finally, the multi-objective artificial hummingbird algorithm is utilized for optimization. By comparing the finite element analysis of the motor models before and after optimization, it is evident that the improved multi-objective artificial hummingbird algorithm can effectively enhance the performance of the interior permanent magnet synchronous motor. Full article

A new type of interior combined pole permanent magnet drive motor is proposed in this paper, which aims to improve the power and comfort of electric vehicles. In view of the complex magnetic circuit structure and rich harmonic magnetic field of the motor, the initial magnetic pole parameters of the rotor are determined by the equivalent magnetic circuit method. Then, aiming at the complex magnetic circuit and rich harmonic magnetic field, a multi-objective optimization method based on the Taguchi method and response surface method is proposed to reduce the cogging torque, high harmonic content in air gap magnetic flux density and increase the output torque. Based on the finite element analysis of the electromagnetic performance of the new type interior combined magnetic pole permanent magnet drive motor before and after optimization, it can be seen that the improved rotor structure can effectively reduce the torque ripple and increase the torque density. Finally, a prototype was developed and experiments were conducted, and experimental results verified the correctness of the proposed multi-objective optimization algorithm. Full article

The electric urban air mobility sector has gained significant attraction in public debates, particularly with the proliferation of announcements demonstrating new aerial vehicles and the infrastructure that goes with them. In this context, the development of new methodologies for the design and sizing of actuation systems, ensuring high performances of these aerial vehicles, remains an important task in this process. This will allow for better integration within this transport sector. In this paper, a robust design optimisation approach of multiphase fault-tolerant (FT) outer rotor (OR) permanent magnets (PM) for multirotor aerial vehicle applications is proposed. In order to show the effectiveness and the robustness of the proposed design methodology, the number of stator winding phases, with a fractional slot concentrated winding (FSCW) configuration, as well as the PM configuration are considered as variables. Thus, four cases for the number of phases are considered, namely 3, 5, 6 and 7 phases, where for each number of phases case, the PM takes 3 configurations, namely surface PM, interior V-shape PM and interior spoke PM. First, a pre-sizing step is carried out, consisting of selecting the optimal combinations slot/pole, designing the multiphase FSCW layout, and estimating the electric motor (EM) geometry using analytical computations to obtain a preliminary validation of the design specifications. Second, constrained multiobjective optimisation is considered in order to optimise the EM performances, such as motor efficiency and weight, under constraints where the FEMM/Matlab based Finite Element Analysis (FEA) tool is used to perform this optimisation. Finally, results analysis and performance comparisons of different EM configurations are carried out in order to assess the design parameters, such as phases number, PM position, and harmonic currents in the EM design and consequently to select the best configuration for the considered application. Full article

The efficient design optimization of electric machines for electric power steering (EPS) applications poses challenges in meeting demanding performance criteria, including high power density, efficiency, and low vibration. Traditional optimization approaches often fail to find a global solution or suffer from excessive computation time. In response to the limitations of traditional approaches, this paper introduces a novel methodology by incorporating a Gaussian process-based adaptive sampling technique into a surrogate-assisted optimization process using a metaheuristic algorithm. Validation on a 72-slot/8-pole interior permanent magnet (IPM) machine demonstrates the superiority of the proposed approach, showcasing improved exploitation–exploration balance, faster convergence, and enhanced repeatability compared to conventional optimization methods. The proposed design process is then applied to two surface PM (SPM) machine configurations with 9-slot/6-pole and 12-slot/10-pole combinations for EPS applications. The results indicate that the 12-slot/10-pole SPM design surpasses the alternative design in torque density, efficiency, cogging torque, torque ripple, and manufacturability. Full article

This paper presents a method for reducing the cogging torque and ripple torque of interior permanent magnet synchronous motor (IPMSM) based on the magnetic field harmonic offset method. This method establishes the internal correlation between cogging torque harmonics and ripple torque harmonics. The suppression or cancellation of magnetic field harmonics in the rotor pole is utilized as transmission link to simultaneously weaken or eliminate lower order harmonics of cogging torque and ripple torque, which can improve operating quality of the IPMSM and obtain an acceptable total average torque. A mathematical and physical model of harmonic offset method for cogging torque is established, the distribution characteristics of permeability harmonics and field harmonics that affect cogging torque are analyzed, the analytical expression for the electromagnetic torque of the IPMSM including reluctance torque is derived, and the collaborative suppression mechanism of cogging torque and ripple torque, as well as common solutions, are studied. Finally, the suppression law of cogging torque and operating ripple torque is verified by the finite element simulation, and the compromise selection principle of permanent magnetic pole is summarized. Due to the absence of the average torque of motor in the offset method, the effects of effective pole arc of the combined rotor on the torque ripple and torque-speed characteristic curve of the IPMSM are compared and evaluated. Full article

A surface-mounted permanent magnet synchronous motor (SPMSM) is an electric motor with a simple magnetic circuit design, fast responsiveness, linear torque–current characteristics, speed–voltage characteristics, and constant operating speed. SPMSMs use only magnetic torque; however, interior PMSMs (IPMSMs) have high power densities because they can use reluctance torque. In addition, when flux-weakening control is used, the operating range is wide compared with the SPMSM. This study presents a comparative analysis of the characteristics of SPMSM and bar-type IPMSM. Characteristic analyses are performed by setting the same stator shape, rated speed, number of turns, winding specifications, voltage limit, and magnet usage in a pole/slot combination of six poles and 27 slots. Next, we compare the no-load back electromotive force, cogging torque, and loss characteristics, and perform a characteristic analysis of each model while satisfying the design specifications. No-load and load tests are performed using a back-to-back system. The results of the analysis and experimental results are in good agreement, and the reliability of the analysis results is guaranteed. The SPMSM is approximately 8.5% superior to the IPMSM in terms of core loss, and the eddy current loss is greater than that of the IPMSM. Full article

To solve the optimization issues of interior permanent magnet synchronous motors (IPMSMs) and ensure a large output torque while minimizing torque ripple and core loss, the multi-objective optimization strategy should be employed. In this study, we took an 8-pole, 48-slot IPMSM as a specimen. First, the width and thickness of the permanent magnet (PM) and the rotor bridge structures were pre-selected as optimization parameters, while torque ripple and core loss were taken as optimization targets. Then, the Taguchi method to perform orthogonal experiments was employed to select the multi-parameter combinations that make the experimental results stable and with little fluctuation. To ensure the optimal results, the function equations were obtained by multivariate nonlinear fitting, while the parameters were optimized by particle swarm optimization (PSO). Finally, the optimal results were verified by the Finite Element Method (FEM). The results show that our proposed hybrid method can provide an optimal design strategy with better performance such as smaller torque ripple and core loss while maintaining a larger output torque. Full article

Recently, non-rare-earth motors are attracting more and more attention due to the booming of the electric vehicle (EV) market and, more importantly, the increasing price of the rare-earth magnet material. This paper focuses on the performance comparison among a commercial interior permanent magnet (IPM) motor and two non-rare-earth motors, including a synchronous reluctance motor (SynRM) and a permanent-magnet-assisted synchronous reluctance motor (PMaSynRM). The design procedure to develop a high-torque-density, low-torque-ripple and high-efficiency SynRM is presented. Combined with a developed automatic modeling and simulation procedure, the finite element analysis (FEA)-based differential evolution (DE) algorithm is introduced for the SynRM rotor optimization. In order to fully inspire the potential of the SynRM, a novel method to optimize the motor split ratio is proposed under the constraint of the copper loss. In addition, different slot–pole combinations are investigated to maximize the motor torque, and the rotor structure is also dealt with towards the centrifugal stress at the maximum operating speed. Finally, the motor performance comparison is carried out, and the results show that although the SynRM achieves almost 61% cost savings, its poor torque capability, power factor and flux weakening (FW) capability are non-negligible defects. On the contrary, the PMaSynRM exhibits excellent features for the EV applications in terms of cost, torque density, efficiency and FW capability. This paper presents a novel split ratio optimization method for the optimal SynRM/PMaSynRM design and demonstrates the characteristics of the IPM motors, SynRMs and PMaSynRMs for EV applications. Full article

Interior permanent magnet (IPM) machines with hairpin windings have attracted significant attention in EV applications owing to their low DC resistance and excellent thermal capabilities. In this paper, we present a comprehensive investigation of AC winding losses in IPM machines for traction applications, including analytical modeling, the influence of design parameters, and finite element (FE) verification. The proposed analytical model can predict the trends in AC winding losses for any number of bar conductors and slot/pole combinations. The results of the parametric study, obtained via the analytical model, are presented to examine the effects of key design parameters, such as conductor width and height, phase arrangement, and slot-per-pole-per-phase (SPP). To incorporate more practical issues into the analysis of IPM machines with hairpin windings, extensive FE simulations were conducted. The results indicated that the AC winding losses decrease with an increasing number of conductor layers and phases inside the slot. Full article

Core loss is one of the significant factors affecting the high power density of permanent magnet machines; thus, it is necessary to consider core loss in machine design. This paper presents a novel method for calculating the core loss of permanent magnet synchronous machines under space vector pulse width modulation (SVPWM) excitation, taking magnetic saturation and cross coupling into account. In order to accurately obtain the direct and quadrature (d-q) axis, current in the given load condition, the permanent magnet motor model under SVPWM excitation has been modified, so as to consider the influence of magnetic saturation and cross coupling effects on the d-q axis flux-linkage. Based on the magnetic field distribution caused by permanent magnet and armature reactions, the stator core loss can be calculated with the core loss analytical model, corresponding to the rotational magnetic field. In this study, the method has been applied to analyze core loss in an interior permanent magnet synchronous machine, and has been validated by the experimental results. The influence of pole/slot number combinations on core loss in the same on-load condition is also investigated. This study provides a potential method to guide motor design optimization. Full article

This paper analyzes and compares models for predicting average magnet losses in interior permanent-magnet motors with fractional-slot concentrated windings due to harmonics in the armature reaction (assuming sinusoidal phase currents). Particularly, loss models adopting different formulations and solutions to the Helmholtz equation to solve for the eddy currents are compared to a simpler model relying on an assumed eddy-current distribution. Boundaries in terms of magnet dimensions and angular frequency are identified (numerically and using an identified approximate analytical expression) to aid the machine designer whether the more simple loss model is applicable or not. The assumption of a uniform flux-density variation (used in the loss models) is also investigated for the case of V-shaped and straight interior permanent magnets. Finally, predicted volumetric loss densities are exemplified for combinations of slot and pole numbers common in automotive applications. Full article