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Search Results (338)

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26 pages, 2875 KiB  
Article
Sustainable THz SWIPT via RIS-Enabled Sensing and Adaptive Power Focusing: Toward Green 6G IoT
by Sunday Enahoro, Sunday Cookey Ekpo, Mfonobong Uko, Fanuel Elias, Rahul Unnikrishnan, Stephen Alabi and Nurudeen Kolawole Olasunkanmi
Sensors 2025, 25(15), 4549; https://doi.org/10.3390/s25154549 - 23 Jul 2025
Abstract
Terahertz (THz) communications and simultaneous wireless information and power transfer (SWIPT) hold the potential to energize battery-less Internet-of-Things (IoT) devices while enabling multi-gigabit data transmission. However, severe path loss, blockages, and rectifier nonlinearity significantly hinder both throughput and harvested energy. Additionally, high-power THz [...] Read more.
Terahertz (THz) communications and simultaneous wireless information and power transfer (SWIPT) hold the potential to energize battery-less Internet-of-Things (IoT) devices while enabling multi-gigabit data transmission. However, severe path loss, blockages, and rectifier nonlinearity significantly hinder both throughput and harvested energy. Additionally, high-power THz beams pose safety concerns by potentially exceeding specific absorption rate (SAR) limits. We propose a sensing-adaptive power-focusing (APF) framework in which a reconfigurable intelligent surface (RIS) embeds low-rate THz sensors. Real-time backscatter measurements construct a spatial map used for the joint optimisation of (i) RIS phase configurations, (ii) multi-tone SWIPT waveforms, and (iii) nonlinear power-splitting ratios. A weighted MMSE inner loop maximizes the data rate, while an outer alternating optimisation applies semidefinite relaxation to enforce passive-element constraints and SAR compliance. Full-stack simulations at 0.3 THz with 20 GHz bandwidth and up to 256 RIS elements show that APF (i) improves the rate–energy Pareto frontier by 30–75% over recent adaptive baselines; (ii) achieves a 150% gain in harvested energy and a 440 Mbps peak per-user rate; (iii) reduces energy-efficiency variance by half while maintaining a Jain fairness index of 0.999;; and (iv) caps SAR at 1.6 W/kg, which is 20% below the IEEE C95.1 safety threshold. The algorithm converges in seven iterations and executes within <3 ms on a Cortex-A78 processor, ensuring compliance with real-time 6G control budgets. The proposed architecture supports sustainable THz-powered networks for smart factories, digital-twin logistics, wire-free extended reality (XR), and low-maintenance structural health monitors, combining high-capacity communication, safe wireless power transfer, and carbon-aware operation for future 6G cyber–physical systems. Full article
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26 pages, 2018 KiB  
Review
Influence of Light Regimes on Production of Beneficial Pigments and Nutrients by Microalgae for Functional Plant-Based Foods
by Xiang Huang, Feng Wang, Obaid Ur Rehman, Xinjuan Hu, Feifei Zhu, Renxia Wang, Ling Xu, Yi Cui and Shuhao Huo
Foods 2025, 14(14), 2500; https://doi.org/10.3390/foods14142500 - 17 Jul 2025
Viewed by 298
Abstract
Microalgal biomass has emerged as a valuable and nutrient-rich source of novel plant-based foods of the future, with several demonstrated benefits. In addition to their green and health-promoting characteristics, these foods exhibit bioactive properties that contribute to a range of physiological benefits. Photoautotrophic [...] Read more.
Microalgal biomass has emerged as a valuable and nutrient-rich source of novel plant-based foods of the future, with several demonstrated benefits. In addition to their green and health-promoting characteristics, these foods exhibit bioactive properties that contribute to a range of physiological benefits. Photoautotrophic microalgae are particularly important as a source of food products due to their ability to biosynthesize high-value compounds. Their photosynthetic efficiency and biosynthetic activity are directly influenced by light conditions. The primary goal of this study is to track the changes in the light requirements of various high-value microalgae species and use advanced systems to regulate these conditions. Artificial intelligence (AI) and machine learning (ML) models have emerged as pivotal tools for intelligent microalgal cultivation. This approach involves the continuous monitoring of microalgal growth, along with the real-time optimization of environmental factors and light conditions. By accumulating data through cultivation experiments and training AI models, the development of intelligent microalgae cell factories is becoming increasingly feasible. This review provides a concise overview of the regulatory mechanisms that govern microalgae growth in response to light conditions, explores the utilization of microalgae-based products in plant-based foods, and highlights the potential for future research on intelligent microalgae cultivation systems. Full article
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27 pages, 2260 KiB  
Article
Machine Learning for Industrial Optimization and Predictive Control: A Patent-Based Perspective with a Focus on Taiwan’s High-Tech Manufacturing
by Chien-Chih Wang and Chun-Hua Chien
Processes 2025, 13(7), 2256; https://doi.org/10.3390/pr13072256 - 15 Jul 2025
Viewed by 417
Abstract
The global trend toward Industry 4.0 has intensified the demand for intelligent, adaptive, and energy-efficient manufacturing systems. Machine learning (ML) has emerged as a crucial enabler of this transformation, particularly in high-mix, high-precision environments. This review examines the integration of machine learning techniques, [...] Read more.
The global trend toward Industry 4.0 has intensified the demand for intelligent, adaptive, and energy-efficient manufacturing systems. Machine learning (ML) has emerged as a crucial enabler of this transformation, particularly in high-mix, high-precision environments. This review examines the integration of machine learning techniques, such as convolutional neural networks (CNNs), reinforcement learning (RL), and federated learning (FL), within Taiwan’s advanced manufacturing sectors, including semiconductor fabrication, smart assembly, and industrial energy optimization. The present study draws on patent data and industrial case studies from leading firms, such as TSMC, Foxconn, and Delta Electronics, to trace the evolution from classical optimization to hybrid, data-driven frameworks. A critical analysis of key challenges is provided, including data heterogeneity, limited model interpretability, and integration with legacy systems. A comprehensive framework is proposed to address these issues, incorporating data-centric learning, explainable artificial intelligence (XAI), and cyber–physical architectures. These components align with industrial standards, including the Reference Architecture Model Industrie 4.0 (RAMI 4.0) and the Industrial Internet Reference Architecture (IIRA). The paper concludes by outlining prospective research directions, with a focus on cross-factory learning, causal inference, and scalable industrial AI deployment. This work provides an in-depth examination of the potential of machine learning to transform manufacturing into a more transparent, resilient, and responsive ecosystem. Additionally, this review highlights Taiwan’s distinctive position in the global high-tech manufacturing landscape and provides an in-depth analysis of patent trends from 2015 to 2025. Notably, this study adopts a patent-centered perspective to capture practical innovation trends and technological maturity specific to Taiwan’s globally competitive high-tech sector. Full article
(This article belongs to the Special Issue Machine Learning for Industrial Optimization and Predictive Control)
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21 pages, 10356 KiB  
Article
Autonomous Greenhouse Cultivation of Dwarf Tomato: Performance Evaluation of Intelligent Algorithms for Multiple-Sensor Feedback
by Stef C. Maree, Pinglin Zhang, Bart M. van Marrewijk, Feije de Zwart, Monique Bijlaard and Silke Hemming
Sensors 2025, 25(14), 4321; https://doi.org/10.3390/s25144321 - 10 Jul 2025
Viewed by 291
Abstract
Greenhouse horticulture plays an important role globally by producing nutritious fruits and vegetables with high resource use efficiency. Modern greenhouses are large-scale high-tech production factories that are increasingly data-driven, and where climate and irrigation control are gradually becoming more autonomous. This is enabled [...] Read more.
Greenhouse horticulture plays an important role globally by producing nutritious fruits and vegetables with high resource use efficiency. Modern greenhouses are large-scale high-tech production factories that are increasingly data-driven, and where climate and irrigation control are gradually becoming more autonomous. This is enabled by technological developments and driven by shortages in skilled labor and the demand for improved resource use efficiency. In the Autonomous Greenhouse Challenge, it has been shown that controlling greenhouse cultivation can be done efficiently with intelligent algorithms. For an optimal strategy, however, it is essential that control algorithms properly account for crop responses, which requires appropriate sensors, reliable data, and accurate models. This paper presents the results of the 4th Autonomous Greenhouse Challenge, in which international teams developed six intelligent algorithms that fully controlled a dwarf tomato cultivation, a crop that is well-suited for robotic harvesting, but for which little prior cultivation data exists. Nevertheless, the analysis of the experiment showed that all teams managed to obtain a profitable strategy, and the best algorithm resulted a production equivalent to 45 kg/m2/year, higher than in the commercial practice of high-wire cherry tomato growing. The predominant factor was found to be the much higher plant density that can be achieved in the applied growing system. More difficult challenges were found to be related to measuring crop status to determine the harvest moment. Finally, this experiment shows the potential for novel greenhouse cultivation systems that are inherently well-suited for autonomous control, and results in a unique and rich dataset to support future research. Full article
(This article belongs to the Special Issue AI, IoT and Smart Sensors for Precision Agriculture: 2nd Edition)
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39 pages, 4950 KiB  
Systematic Review
Large Language Models’ Trustworthiness in the Light of the EU AI Act—A Systematic Mapping Study
by Md Masum Billah, Harry Setiawan Hamjaya, Hakima Shiralizade, Vandita Singh and Rafia Inam
Appl. Sci. 2025, 15(14), 7640; https://doi.org/10.3390/app15147640 - 8 Jul 2025
Viewed by 491
Abstract
The recent advancements and emergence of rapidly evolving AI models, such as large language models (LLMs), have sparked interest among researchers and professionals. These models are ubiquitously being fine-tuned and applied across various fields such as healthcare, customer service and support, education, automated [...] Read more.
The recent advancements and emergence of rapidly evolving AI models, such as large language models (LLMs), have sparked interest among researchers and professionals. These models are ubiquitously being fine-tuned and applied across various fields such as healthcare, customer service and support, education, automated driving, and smart factories. This often leads to an increased level of complexity and challenges concerning the trustworthiness of these models, such as the generation of toxic content and hallucinations with high confidence leading to serious consequences. The European Union Artificial Intelligence Act (AI Act) is a regulation concerning artificial intelligence. The EU AI Act has proposed a comprehensive set of guidelines to ensure the responsible usage and development of general-purpose AI systems (such as LLMs) that may pose potential risks. The need arises for strengthened efforts to ensure that these high-performing LLMs adhere to the seven trustworthiness aspects (data governance, record-keeping, transparency, human-oversight, accuracy, robustness, and cybersecurity) recommended by the AI Act. Our study systematically maps research, focusing on identifying the key trends in developing LLMs across different application domains to address the aspects of AI Act-based trustworthiness. Our study reveals the recent trends that indicate a growing interest in emerging models such as LLaMa and BARD, reflecting a shift in research priorities. GPT and BERT remain the most studied models, and newer alternatives like Mistral and Claude remain underexplored. Trustworthiness aspects like accuracy and transparency dominate the research landscape, while cybersecurity and record-keeping remain significantly underexamined. Our findings highlight the urgent need for a more balanced, interdisciplinary research approach to ensure LLM trustworthiness across diverse applications. Expanding studies into underexplored, high-risk domains and fostering cross-sector collaboration can bridge existing gaps. Furthermore, this study also reveals domains (like telecommunication) which are underrepresented, presenting considerable research gaps and indicating a potential direction for the way forward. Full article
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19 pages, 1925 KiB  
Perspective
Research and Development Challenges Faced by Plant Factories to Solve Global Problems: From the Perspectives of Civilization and Culture
by Toyoki Kozai, Hiroko Nakaoka, Na Lu, Duyen T. P. Nguyen and Eri Hayashi
Horticulturae 2025, 11(7), 793; https://doi.org/10.3390/horticulturae11070793 - 4 Jul 2025
Viewed by 276
Abstract
This perspective paper examines the research and development challenges faced by plant factories with artificial lighting (plant factories hereafter). The global and local challenges facing our planet can be divided into the following four categories: (1) food and agriculture; (2) environment and ecosystems; [...] Read more.
This perspective paper examines the research and development challenges faced by plant factories with artificial lighting (plant factories hereafter). The global and local challenges facing our planet can be divided into the following four categories: (1) food and agriculture; (2) environment and ecosystems; (3) depletion, uneven distribution, and the overuse of nonrenewable resources; and (4) society, economy, and quality of life. All of the aspects of this four-way deadlock problem must be resolved simultaneously, since solving only one of them could exacerbate one or more of the remaining three. In this paper, the role of plant factories in solving the four-way deadlock problem is discussed from the following perspectives: (1) civilization and culture, (2) participatory science, and (3) the integration of biotechnology and the latest nonbiological technology, such as artificial intelligence (AI). The relationship and interactions between the environment and plant ecosystems are easily observed in the plant factories’ cultivation room. Thus, it is easy to analyze their relationship and interactions. The findings from such observations can also be applied to increase the yield in plant factories, with minimum resource inputs. Moreover, if the electricity generated by renewable energy sources is used, it will become an energy-autonomous plant factory. This means that the plant factory can be operated with the minimum contribution of greenhouse gas emissions to global warming and land area use. Full article
(This article belongs to the Section Protected Culture)
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17 pages, 5984 KiB  
Article
Correction of Pump Characteristic Curves Integrating Representative Operating Condition Recognition and Affine Transformation
by Yichao Chen, Yongjun Zhao, Xiaomai Li, Chenchen Wu, Jie Zhao and Li Ren
Water 2025, 17(13), 1977; https://doi.org/10.3390/w17131977 - 30 Jun 2025
Viewed by 245
Abstract
To address the need for intelligent scheduling and model integration under spatiotemporal variability and uncertainty in water systems, this study proposes a hybrid correction method for pump characteristic curves that integrates data-driven techniques with an affine modeling framework. Steady-state data are extracted through [...] Read more.
To address the need for intelligent scheduling and model integration under spatiotemporal variability and uncertainty in water systems, this study proposes a hybrid correction method for pump characteristic curves that integrates data-driven techniques with an affine modeling framework. Steady-state data are extracted through adaptive filtering and statistical testing, and representative operating conditions are identified via unsupervised clustering. An affine transformation is then applied to the factory-provided characteristic equation, followed by parameter optimization using the clustered dataset. Using the Hongze Pump Station along the eastern route of the South-to-North Water Diversion Project as a case study, the method reduced the mean blade angle prediction error from 1.73° to 0.51°, and the efficiency prediction error from 7.32% to 1.30%. The results demonstrate improved model accuracy under real-world conditions and highlight the method’s potential to support more robust and adaptive hydrodynamic scheduling models, contributing to the advancement of sustainable and smart water resource management. Full article
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7 pages, 174 KiB  
Proceeding Paper
Industry 4.0 Enablers and Lean Manufacturing Tools in Respect of Human Resources
by Sanaa Jamari and Faycal Fedouaki
Eng. Proc. 2025, 97(1), 43; https://doi.org/10.3390/engproc2025097043 - 30 Jun 2025
Viewed by 255
Abstract
The integration of Industry 4.0 (I4.0) and lean manufacturing (LM) has become a crucial approach for industries aiming to enhance accuracy, customization, competitiveness, and environmental sustainability. Manufacturers want to make their factories smarter and their operations more efficient by adopting advanced intelligent solutions. [...] Read more.
The integration of Industry 4.0 (I4.0) and lean manufacturing (LM) has become a crucial approach for industries aiming to enhance accuracy, customization, competitiveness, and environmental sustainability. Manufacturers want to make their factories smarter and their operations more efficient by adopting advanced intelligent solutions. The objectives of this article are to illustrate the impact of I4.0 tools on LM organizations and to clarify the importance of balancing technological progress with human-centered practices. Drawing on academic research, we propose a framework for human resources (HR) integration that fosters adaptability, continuous improvement, and employee engagement in the digital age. Full article
20 pages, 2132 KiB  
Article
Trend Analysis of Factory Automation Using Topic Modeling
by Insu Cho and Yonghan Ju
Processes 2025, 13(7), 1952; https://doi.org/10.3390/pr13071952 - 20 Jun 2025
Viewed by 429
Abstract
Factory automation (FA) is a vital technology that enhances manufacturing efficiency, reduces defect rates, and maximizes productivity in response to evolving market demands. This study analyzes global research and development (R&D) trends in FA based on patent information from major manufacturing countries. It [...] Read more.
Factory automation (FA) is a vital technology that enhances manufacturing efficiency, reduces defect rates, and maximizes productivity in response to evolving market demands. This study analyzes global research and development (R&D) trends in FA based on patent information from major manufacturing countries. It also proposes growth directions for FA technology in South Korea, applying latent Dirichlet allocation (LDA) to identify key technologies for the Korean market. Specifically, FA-related technology is classified into five topics, with documents less likely to belong to a single topic being reclassified and analyzed as hybrid topics. Furthermore, this study analyzes the growth rate of FA-related technologies and the current level of technological emergence through a four-quadrant analysis, providing valuable insights into global R&D trends. The results demonstrate that artificial intelligence-related patents are important for FA. Further R&D is necessary, as the development of wireless communication technology suitable for industrial environments has become crucial and is a competitive technology for FA in terms of infrastructure and maintenance. Visual processing technology, which enables accurate decision making using artificial intelligence in a precise and constantly changing operating environment through FA, requires more attention to secure international competitiveness in the Korean market. Full article
(This article belongs to the Special Issue Innovation and Optimization of Production Processes in Industry 4.0)
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21 pages, 11817 KiB  
Article
The Proposal and Validation of a Distributed Real-Time Data Management Framework Based on Edge Computing with OPC Unified Architecture and Kafka
by Daixing Lu, Kun Wang, Yubo Wang and Ye Shen
Appl. Sci. 2025, 15(12), 6862; https://doi.org/10.3390/app15126862 - 18 Jun 2025
Viewed by 385
Abstract
With the advent of Industry 4.0, the manufacturing industry is facing unprecedented data challenges. Sensors, PLCs, and various types of automation equipment in smart factories continue to generate massive amounts of heterogeneous data, but existing systems generally have bottlenecks in data collection standardization, [...] Read more.
With the advent of Industry 4.0, the manufacturing industry is facing unprecedented data challenges. Sensors, PLCs, and various types of automation equipment in smart factories continue to generate massive amounts of heterogeneous data, but existing systems generally have bottlenecks in data collection standardization, real-time processing capabilities, and system scalability, which make it difficult to meet the needs of efficient collaboration and dynamic decision making. This study proposes a multi-level industrial data processing framework based on edge computing that aims to improve the response speed and processing ability of manufacturing sites to data and to realize real-time decision making and lean management of intelligent manufacturing. At the edge layer, the OPC UA (OPC Unified Architecture) protocol is used to realize the standardized collection of heterogeneous equipment data, and a lightweight edge-computing algorithm is designed to complete the analysis and processing of data so as to realize a visualization of the manufacturing process and the inventory in a production workshop. In the storage layer, Apache Kafka is used to implement efficient data stream processing and improve the throughput and scalability of the system. The test results show that compared with the traditional workshop, the framework has excellent performance in improving the system throughput capacity and real-time response speed, can effectively support production process judgment and status analysis on the edge side, and can realize the real-time monitoring and management of the entire manufacturing workshop. This research provides a practical solution for the industrial data management system, not only helping enterprises improve the transparency level of manufacturing sites and the efficiency of resource scheduling but also providing a practical basis for further research on industrial data processing under the “edge-cloud collaboration” architecture in the academic community. Full article
(This article belongs to the Section Applied Industrial Technologies)
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24 pages, 4220 KiB  
Article
Investigation of Key Technologies and Applications of Factory Prefabrication of Oil and Gas Station Pipeline
by Shaoshan Liu, Yi Chen, Pingping Mao, Huanyong Jiang, Xubo Yao, Weitao Yao, Shuangjie Yuan, Guochao Zhao, Chuan Cheng, Miao Zhang and Liangliang Wang
Processes 2025, 13(6), 1890; https://doi.org/10.3390/pr13061890 - 14 Jun 2025
Viewed by 521
Abstract
As key nodes in the energy transmission network, oil and gas pipeline stations are crucial in ensuring national energy security and stable economic development. The traditional construction mode of “on-site prefabrication and installation” has problems, such as low efficiency, high cost, and large [...] Read more.
As key nodes in the energy transmission network, oil and gas pipeline stations are crucial in ensuring national energy security and stable economic development. The traditional construction mode of “on-site prefabrication and installation” has problems, such as low efficiency, high cost, and large quality fluctuations, which make it difficult to meet current construction needs. Factory prefabrication technology for pipelines has become a key path to solving industry pain points. This article focuses on the factory prefabrication technology of oil and gas station pipelines. By integrating key technologies, such as 3D modeling, automated welding, modular transportation, and intelligent detection, the visualization and digitization of station pipeline design are achieved, providing a basis for prefabrication and processing. They also improve welding quality and efficiency through automated welding technology and non-destructive testing technology. Through research on the planning and construction of prefabrication factories, construction organization and quality management, supply chain management, and information technology applications, real-time monitoring and information management of the construction process have been achieved. Case analysis shows that factory prefabrication can achieve a prefabrication rate of 70% for DN50–DN600 pipelines in the station, 80% for automated welding seams, a total construction period reduction of about 30%, a one-time welding qualification rate of over 96%, and a significant cost reduction, reflecting the significant advantages of factory prefabrication in terms of construction period, quality, and cost. Further research has clarified that factory prefabrication technology can effectively improve the efficiency, quality, and economic benefits of pipeline construction in oil and gas stations, promote the transformation of construction towards a high-efficiency, low-carbon, and sustainable direction, and provide support for the strategic goal of “One National Network”. Full article
(This article belongs to the Special Issue Recent Developments in Enhanced Oil Recovery (EOR) Processes)
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26 pages, 598 KiB  
Article
The Systems Fusion Challenge: Intelligence vs. Manufacturing in Micro Smart Factories
by Yuran Jin, Jiahui Liu, Harm-Jan Steenhuis and Elmina Homapour
Systems 2025, 13(6), 464; https://doi.org/10.3390/systems13060464 - 13 Jun 2025
Viewed by 1094
Abstract
Micro smart factories (MSFs) represent a new way for small and medium-sized enterprises (SMEs) to build smart factories. Intelligence and manufacturing are two important dimensions of intelligent manufacturing. However, there is still a gap in the research on the coordinated development of intelligence [...] Read more.
Micro smart factories (MSFs) represent a new way for small and medium-sized enterprises (SMEs) to build smart factories. Intelligence and manufacturing are two important dimensions of intelligent manufacturing. However, there is still a gap in the research on the coordinated development of intelligence and manufacturing in MSF. Based on survey data from 93 SMEs in Liaoning Province, a dynamic coupling model of the intelligence dimensions (ID) and manufacturing dimensions (MD) of MSF was constructed. Stock increment was used to simulate the development level of the fusion and dynamically evaluate the degree of coupling coordination. The results show that both ID and MD have different advantages in terms of stock and incremental resources, and that the development of intelligence and manufacturing is imbalanced. In addition, in the transformation process of SMEs, the impact of stock factors is significant and the driving force of incremental factors in intelligent manufacturing is insufficient. Finally, SMEs lack comprehensive planning for the development of intelligent manufacturing processes. Full article
(This article belongs to the Special Issue Advances in Operations and Production Management Systems)
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16 pages, 4413 KiB  
Article
Autonomous Control of Electric Vehicles Using Voltage Droop
by Hanchi Zhang, Rakesh Sinha, Hessam Golmohamadi, Sanjay K. Chaudhary and Birgitte Bak-Jensen
Energies 2025, 18(11), 2824; https://doi.org/10.3390/en18112824 - 29 May 2025
Viewed by 342
Abstract
The surge in electric vehicles (EVs) in Denmark challenges the country’s residential low-voltage (LV) distribution system. In particular, it increases the demand for home EV charging significantly and possibly overloads the LV grid. This study analyzes the impact of EV charging integration on [...] Read more.
The surge in electric vehicles (EVs) in Denmark challenges the country’s residential low-voltage (LV) distribution system. In particular, it increases the demand for home EV charging significantly and possibly overloads the LV grid. This study analyzes the impact of EV charging integration on Denmark’s residential distribution networks. A residential grid comprising 67 households powered by a 630 kVA transformer is studied using DiGSILENT PowerFactory. With the assumption of simultaneous charging of all EVs, the transformer can be heavily loaded up to 147.2%. Thus, a voltage-droop based autonomous control approach is adopted, where the EV charging power is dynamically adjusted based on the point-of-connection voltage of each charger instead of the fixed rated power. This strategy eliminates overloading of the transformers and cables, ensuring they operate within a pre-set limit of 80%. Voltage drops are mitigated within the acceptable safety range of ±10% from normal voltage. These results highlight the effectiveness of the droop control strategy in managing EV charging power. Finally, it exemplifies the benefits of intelligent EV charging systems in Horizon 2020 EU Projects like SERENE and SUSTENANCE. The findings underscore the necessity to integrate smart control mechanisms, consider reinforcing grids, and promote active consumer participation to meet the rising demand for a low-carbon future. Full article
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29 pages, 3483 KiB  
Article
Impact of Coordinated Electric Ferry Charging on Distribution Network Using Metaheuristic Optimization
by Rajib Baran Roy, Sanath Alahakoon and Piet Janse Van Rensburg
Energies 2025, 18(11), 2805; https://doi.org/10.3390/en18112805 - 28 May 2025
Viewed by 445
Abstract
The maritime shipping sector is a major contributor to greenhouse gas emissions, particularly in coastal regions. In response, the adoption of electric ferries powered by renewable energy and supported by battery storage technologies has emerged as a viable decarbonization pathway. This study investigates [...] Read more.
The maritime shipping sector is a major contributor to greenhouse gas emissions, particularly in coastal regions. In response, the adoption of electric ferries powered by renewable energy and supported by battery storage technologies has emerged as a viable decarbonization pathway. This study investigates the operational impacts of coordinated electric ferry charging on a medium-voltage distribution network at Gladstone Marina, Queensland, Australia. Using DIgSILENT PowerFactory integrated with MATLAB Simulink and a Python-based control system, four proposed ferry terminals equipped with BESSs (Battery Energy Storage Systems) are simulated. A dynamic model of BESS operation is optimized using a balanced hybrid metaheuristic algorithm combining GA-PSO-BFO (Genetic Algorithm-Particle Swarm Optimization-Bacterial Foraging Optimization). Simulations under 50% and 80% transformer loading conditions assess the effects of charge-only versus charge–discharge strategies. Results indicate that coordinated charge–discharge control improves voltage stability by 1.0–1.5%, reduces transformer loading by 3–4%, and decreases feeder line loading by 2.5–3.5%. Conversely, charge-only coordination offers negligible benefits. Further, quasi-dynamic analyses validate the system’s enhanced stability under coordinated energy management. These findings highlight the potential of docked electric ferries, operating under intelligent control, to act as distributed energy reserves that enhance grid flexibility and operational efficiency. Full article
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24 pages, 3978 KiB  
Article
Research on the Construction of Automobile Wheel Hub Intelligent Production Line Based on Digital Twin
by Yanjun Chen, Min Zhou, Meizhou Zhang and Meng Zha
Appl. Sci. 2025, 15(11), 5871; https://doi.org/10.3390/app15115871 - 23 May 2025
Viewed by 369
Abstract
This study addresses the challenges associated with virtual–real interactions, the limitations of one-dimensional data presentation, restricted real-time functionalities, and the lack of effective models for monitoring production line status. It specifically investigates intelligent production lines for automotive wheels as the focal point of [...] Read more.
This study addresses the challenges associated with virtual–real interactions, the limitations of one-dimensional data presentation, restricted real-time functionalities, and the lack of effective models for monitoring production line status. It specifically investigates intelligent production lines for automotive wheels as the focal point of the research. This study explores the construction methodology and the application of intelligent production lines through the utilization of digital twin technology. A hierarchical design approach is employed, integrating industrial Internet of Things (IoT) technology to create a comprehensive digital twin system. This system consists of four layers: the physical production line layer, the data acquisition and processing layer, the digital twin production line layer, and the application service layer. Precise mapping from the physical production line to the digital twin model is achieved using the advanced 3D modeling and simulation software, PQ Factory, while real-time data collection and transmission are facilitated through the standardized OPC UA protocol. The effectiveness of the system is substantiated through a detailed case study. The findings demonstrate that the intelligent production line system, which leverages digital twin technology for automotive wheels, enables real-time monitoring of the production process and provides innovative solutions, along with a robust theoretical framework for comprehensive analysis, diagnosis, evaluation, optimization, prediction, and decision making in the production of automotive wheels. Full article
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