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11 pages, 706 KiB  
Article
Heat Exchange and Flow Resistance in a Heat Exchanger Based on a Minimal Surface of the Gyroid Type—Results of Experimental Studies
by Krzysztof Dutkowski, Marcin Kruzel and Marcin Walczak
Energies 2025, 18(15), 4134; https://doi.org/10.3390/en18154134 (registering DOI) - 4 Aug 2025
Abstract
The gyroid minimal surface is one type of triply periodic minimal surface (TPMS). TPMS is a minimal surface replicated in the three main directions of the Cartesian coordinate system. The minimal surface is a surface stretched between two objects, known as the smallest [...] Read more.
The gyroid minimal surface is one type of triply periodic minimal surface (TPMS). TPMS is a minimal surface replicated in the three main directions of the Cartesian coordinate system. The minimal surface is a surface stretched between two objects, known as the smallest possible area (e.g., a soap bubble with a saddle shape stretched between two parallel circles). The complicated shape of the TPMS makes its production possible only by additive methods (3D printing). This article presents the results of experimental studies on heat transfer and flow resistance in a heat exchanger made of stainless steel. The heat exchange surface, a TPMS gyroid, separates two working media: hot and cold water. The water flow rate was varied in the range from 8 kg/h to 25 kg/h (Re = 246–1171). The water temperature at the inlet to the exchanger was maintained at a constant level of 8.8 ± 0.3 °C and 49.5 ± 0.5 °C for cold and hot water, respectively. The effect of water flow rate on the change in its temperature, the heat output of the exchanger, the average heat transfer coefficient, pressure drop, and overall resistance factor was presented. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
32 pages, 2640 KiB  
Article
Mechanism Analysis and Establishment of a Prediction Model for the Total Pressure Loss in the Multi-Branch Pipeline System of the Pneumatic Seeder
by Wei Qin, Cheng Qian, Yuwu Li, Daoqing Yan, Zhuorong Fan, Minghua Zhang, Ying Zang and Zaiman Wang
Agriculture 2025, 15(15), 1681; https://doi.org/10.3390/agriculture15151681 - 3 Aug 2025
Abstract
This study aims to clarify the nonlinear pressure loss patterns of the pneumatic system in a pneumatic seeder under varying pipeline structures and airflow parameters, and to develop a rapid prediction equation for the main pipe’s pressure loss. The studied multi-branch pipeline system [...] Read more.
This study aims to clarify the nonlinear pressure loss patterns of the pneumatic system in a pneumatic seeder under varying pipeline structures and airflow parameters, and to develop a rapid prediction equation for the main pipe’s pressure loss. The studied multi-branch pipeline system consists of a main pipe, a header, and ten branch pipes. The main pipe is vertically installed at the center of the header in a straight-line configuration. The ten branch pipes are symmetrically and evenly spaced along the axial direction of the header, distributed on both sides of the main pipe. The outlet directions of the branch pipes are arranged in a 180° orientation opposite to the inlet direction of the main pipe, forming a symmetric multi-branch configuration. Firstly, this study investigated the flow characteristics within the multi-branch pipeline of the pneumatic system and elaborated on the mechanism of flow division in the pipeline. The key geometric factors affecting airflow were identified. Secondly, from a microscopic perspective, CFD simulations were employed to analyze the fundamental causes of pressure loss in the multi-branch pipeline system. Finally, from a macroscopic perspective, a dimensional analysis method was used to establish an empirical equation describing the relationship between the pressure loss (P) and several influencing factors, including the air density (ρ), air’s dynamic viscosity (μ), closed-end length of the header (Δl), branch pipe 1’s flow rate (Q), main pipe’s inner diameter (D), header’s inner diameter (γ), branch pipe’s inner diameter (d), and the spacing of the branch pipe (δ). The results of the bench tests indicate that when 0.0018 m3·s1Q ≤ 0.0045 m3·s1, 0.0272 m < d ≤ 0.036 m, 0.225 m < δ ≤ 0.26 m, 0.057 m ≤ γ ≤ 0.0814 m, and 0.0426 m ≤ D ≤ 0.0536 m, the prediction accuracy of the empirical equation can be controlled within 10%. Therefore, the equation provides a reference for the structural design and optimization of pneumatic seeders’ multi-branch pipelines. Full article
17 pages, 5214 KiB  
Article
Geothermal–Peltier Hybrid System for Air Cooling and Water Recovery
by Michele Spagnolo, Paolo Maria Congedo, Alessandro Buscemi, Gianluca Falcicchia Ferrara, Marina Bonomolo and Cristina Baglivo
Energies 2025, 18(15), 4115; https://doi.org/10.3390/en18154115 (registering DOI) - 3 Aug 2025
Abstract
This study proposes a new air treatment system that integrates dehumidification, cooling, and water recovery using a Horizontal Air–Ground Heat Exchanger (HAGHE) combined with Peltier cells. The airflow generated by a fan flows through an HAGHE until it meets a septum on which [...] Read more.
This study proposes a new air treatment system that integrates dehumidification, cooling, and water recovery using a Horizontal Air–Ground Heat Exchanger (HAGHE) combined with Peltier cells. The airflow generated by a fan flows through an HAGHE until it meets a septum on which Peltier cells are placed, and then separates into two distinct streams that lap the two surfaces of the Peltier cells: one stream passes through the cold surfaces, undergoing both sensible and latent cooling with dehumidification; the other stream passes through the hot surfaces, increasing its temperature. The two treated air streams may then pass through a mixing chamber, where they are combined in the appropriate proportions to achieve the desired air supply conditions and ensure thermal comfort in the indoor environment. A Computational Fluid Dynamics (CFD) analysis was carried out to simulate the thermal interaction between the HAGHE and the surrounding soil. The simulation focused on a system installed under the subtropical climate conditions of Nairobi, Africa. The simulation results demonstrate that the HAGHE system is capable of reducing the air temperature by several degrees under typical summer conditions, with enhanced performance observed when the soil is moist. Condensation phenomena were triggered when the relative humidity of the inlet air exceeded 60%, contributing additional cooling through latent heat extraction. The proposed HAGHE–Peltier system can be easily powered by renewable energy sources and configured for stand-alone operation, making it particularly suitable for off-grid applications. Full article
(This article belongs to the Section A: Sustainable Energy)
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16 pages, 10446 KiB  
Article
Transient Vortex Dynamics in Tip Clearance Flow of a Novel Dishwasher Pump
by Chao Ning, Yalin Li, Haichao Sun, Yue Wang and Fan Meng
Machines 2025, 13(8), 681; https://doi.org/10.3390/machines13080681 (registering DOI) - 2 Aug 2025
Viewed by 66
Abstract
Blade tip leakage vortex (TLV) is a critical phenomenon in hydraulic machinery, which can significantly affect the internal flow characteristics and deteriorate the hydraulic performance. In this paper, the blade tip leakage flow and TLV characteristics in a novel dishwasher pump were investigated. [...] Read more.
Blade tip leakage vortex (TLV) is a critical phenomenon in hydraulic machinery, which can significantly affect the internal flow characteristics and deteriorate the hydraulic performance. In this paper, the blade tip leakage flow and TLV characteristics in a novel dishwasher pump were investigated. The correlation between the vorticity distribution in various directions and the leakage vortices was established within a rotating coordinate system. The results show that the TLV in a composite impeller can be categorized into initial and secondary leakage vortices. The initial leakage vortex originates from the evolution of two corner vortices that initially form at different locations within the blade tip clearance. This vortex induces pressure fluctuations at the impeller inlet; its shedding is identified as the primary contributor to localized energy loss within the flow passage. These findings provide insights into TLVs in complex pump geometries and provide solutions for future pump optimization strategies. Full article
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20 pages, 3218 KiB  
Article
Ventilation Modeling of a Hen House with Outdoor Access
by Hojae Yi, Eileen Fabian-Wheeler, Michael Lee Hile, Angela Nguyen and John Michael Cimbala
Animals 2025, 15(15), 2263; https://doi.org/10.3390/ani15152263 - 1 Aug 2025
Viewed by 80
Abstract
Outdoor access, often referred to as pop holes, is widely used to improve the production and welfare of hens. Such cage-free environments present an opportunity for precision flock management via best environmental control practices. However, outdoor access disrupts the integrity of the indoor [...] Read more.
Outdoor access, often referred to as pop holes, is widely used to improve the production and welfare of hens. Such cage-free environments present an opportunity for precision flock management via best environmental control practices. However, outdoor access disrupts the integrity of the indoor environment, including properly planned ventilation. Moreover, complaints exist that hens do not use the holes to access the outdoor environment due to the strong incoming airflow through the outdoor access, as they behave as uncontrolled air inlets in a negative pressure ventilation system. As the egg industry transitions to cage-free systems, there is an urgent need for validated computational fluid dynamics (CFD) models to optimize ventilation strategies that balance animal welfare, environmental control, and production efficiency. We developed and validated CFD models of a cage-free hen house with outdoor access by specifying real-world conditions, including two exhaust fans, sidewall ventilation inlets, wire-meshed pens, outdoor access, and plenum inlets. The simulations of four ventilation scenarios predict the measured air flow velocity with an error of less than 50% for three of the scenarios, and the simulations predict temperature with an error of less than 6% for all scenarios. Plenum-based systems outperformed sidewall systems by up to 136.3 air changes per hour, while positive pressure ventilation effectively mitigated disruptions to outdoor access. We expect that knowledge of improved ventilation strategy will help the egg industry improve the welfare of hens cost-effectively. Full article
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19 pages, 3763 KiB  
Article
Mathematical Study of Pulsatile Blood Flow in the Uterine and Umbilical Arteries During Pregnancy
by Anastasios Felias, Charikleia Skentou, Minas Paschopoulos, Petros Tzimas, Anastasia Vatopoulou, Fani Gkrozou and Michail Xenos
Fluids 2025, 10(8), 203; https://doi.org/10.3390/fluids10080203 - 1 Aug 2025
Viewed by 141
Abstract
This study applies Computational Fluid Dynamics (CFD) and mathematical modeling to examine uterine and umbilical arterial blood flow during pregnancy, providing a more detailed understanding of hemodynamic changes across gestation. Statistical analysis of Doppler ultrasound data from a large cohort of more than [...] Read more.
This study applies Computational Fluid Dynamics (CFD) and mathematical modeling to examine uterine and umbilical arterial blood flow during pregnancy, providing a more detailed understanding of hemodynamic changes across gestation. Statistical analysis of Doppler ultrasound data from a large cohort of more than 200 pregnant women (in the second and third trimesters) reveals significant increases in the umbilical arterial peak systolic velocity (PSV) between the 22nd and 30th weeks, while uterine artery velocities remain relatively stable, suggesting adaptations in vascular resistance during pregnancy. By combining the Navier–Stokes equations with Doppler ultrasound-derived inlet velocity profiles, we quantify several key fluid dynamics parameters, including time-averaged wall shear stress (TAWSS), oscillatory shear index (OSI), relative residence time (RRT), Reynolds number (Re), and Dean number (De), evaluating laminar flow stability in the uterine artery and secondary flow patterns in the umbilical artery. Since blood exhibits shear-dependent viscosity and complex rheological behavior, modeling it as a non-Newtonian fluid is essential to accurately capture pulsatile flow dynamics and wall shear stresses in these vessels. Unlike conventional imaging techniques, CFD offers enhanced visualization of blood flow characteristics such as streamlines, velocity distributions, and instantaneous particle motion, providing insights that are not easily captured by Doppler ultrasound alone. Specifically, CFD reveals secondary flow patterns in the umbilical artery, which interact with the primary flow, a phenomenon that is challenging to observe with ultrasound. These findings refine existing hemodynamic models, provide population-specific reference values for clinical assessments, and improve our understanding of the relationship between umbilical arterial flow dynamics and fetal growth restriction, with important implications for maternal and fetal health monitoring. Full article
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20 pages, 3582 KiB  
Article
Design and Development of a Real-Time Pressure-Driven Monitoring System for In Vitro Microvasculature Formation
by Gayathri Suresh, Bradley E. Pearson, Ryan Schreiner, Yang Lin, Shahin Rafii and Sina Y. Rabbany
Biomimetics 2025, 10(8), 501; https://doi.org/10.3390/biomimetics10080501 (registering DOI) - 1 Aug 2025
Viewed by 138
Abstract
Microfluidic platforms offer a powerful approach for ultimately replicating vascularization in vitro, enabling precise microscale control and manipulation of physical parameters. Despite these advances, the real-time ability to monitor and quantify mechanical forces—particularly pressure—within microfluidic environments remains constrained by limitations in cost [...] Read more.
Microfluidic platforms offer a powerful approach for ultimately replicating vascularization in vitro, enabling precise microscale control and manipulation of physical parameters. Despite these advances, the real-time ability to monitor and quantify mechanical forces—particularly pressure—within microfluidic environments remains constrained by limitations in cost and compatibility across diverse device architectures. Our work presents an advanced experimental module for quantifying pressure within a vascularizing microfluidic platform. Equipped with an integrated Arduino microcontroller and image monitoring, the system facilitates real-time remote monitoring to access temporal pressure and flow dynamics within the device. This setup provides actionable insights into the hemodynamic parameters driving vascularization in vitro. In-line pressure sensors, interfaced through I2C communication, are employed to precisely record inlet and outlet pressures during critical stages of microvasculature tubulogenesis. Flow measurements are obtained by analyzing changes in reservoir volume over time (dV/dt), correlated with the change in pressure over time (dP/dt). This quantitative assessment of various pressure conditions in a microfluidic platform offers insights into their impact on microvasculature perfusion kinetics. Data acquisition can help inform and finetune functional vessel network formation and potentially enhance the durability, stability, and reproducibility of engineered in vitro platforms for organoid vascularization in regenerative medicine. Full article
(This article belongs to the Section Biomimetic Design, Constructions and Devices)
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19 pages, 1771 KiB  
Article
Steady Radial Diverging Flow of a Particle-Laden Fluid with Particle Migration
by C. Q. Ru
Fluids 2025, 10(8), 200; https://doi.org/10.3390/fluids10080200 - 1 Aug 2025
Viewed by 74
Abstract
The steady plane radial diverging flow of a viscous or inviscid particle-fluid suspension is studied using a novel two-fluid model. For the initial flow field with a uniform particle distribution, our results show that the relative velocity of particles with respect to the [...] Read more.
The steady plane radial diverging flow of a viscous or inviscid particle-fluid suspension is studied using a novel two-fluid model. For the initial flow field with a uniform particle distribution, our results show that the relative velocity of particles with respect to the fluid depends on their inlet velocity ratio at the entrance, the mass density ratio and the Stokes number of particles, and the particles heavier (or lighter) than the fluid will move faster (or slower) than the fluid when their inlet velocities are equal (then Stokes drag vanishes at the entrance). The relative motion of particles with respect to the fluid leads to particle migration and the non-uniform distribution of particles. An explicit expression is obtained for the steady particle distribution eventually attained due to particle migration. Our results demonstrated and confirmed that, for both light particles (gas bubbles) and heavy particles, depending on the particle-to-fluid mass density ratio, the volume fraction of particles attains its maximum or minimum value near the entrance of the radial flow and after then monotonically decreases or increases with the radial coordinate and converges to an asymptotic value determined by the particle-to-fluid inlet velocity ratio. Explicit solutions given here could help quantify the steady particle distribution in the decelerating radial flow of a particle-fluid suspension. Full article
(This article belongs to the Special Issue 10th Anniversary of Fluids—Recent Advances in Fluid Mechanics)
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19 pages, 4152 KiB  
Article
Optimization of Greenhouse Structure Parameters Based on Temperature and Velocity Distribution Characteristics by CFD—A Case Study in South China
by Xinyu Wei, Yizhi Ou, Ziwei Li, Jiaming Guo, Enli Lü, Fengxi Yang, Yanhua Liu and Bin Li
Agriculture 2025, 15(15), 1660; https://doi.org/10.3390/agriculture15151660 - 1 Aug 2025
Viewed by 171
Abstract
Greenhouses are applied to mitigate the deleterious effects of inclement weather, which facilitates the optimal growth and development of the crops. South China has a climate characterized by high temperature and high humidity, and the temperature and relative humidity inside a Venlo greenhouse [...] Read more.
Greenhouses are applied to mitigate the deleterious effects of inclement weather, which facilitates the optimal growth and development of the crops. South China has a climate characterized by high temperature and high humidity, and the temperature and relative humidity inside a Venlo greenhouse are higher than those in the atmosphere. In this paper, the numerical model of the flow distribution of a Venlo greenhouse in South China was established using the CFD method, which mainly applied the DO model, the k-e turbulence model, and the porous medium model. The porous resistance characteristics of tomatoes were obtained through experimental research. The inertial resistances of tomato plants in the x, y, and z directions were 80,000,000, 18,000,000, and 120,000,000, respectively; the viscous resistances of tomato plants in the x, y, and z directions were 0.43, 0.60, and 0.63, respectively. The porosity of tomato plants was 0.996. The average difference between the temperature of the established numerical model and the experimental temperature was less than 0.11 °C, and the average relative error was 2.72%. This research also studied the effects of five management and structure parameters on the velocity and temperature distribution in a greenhouse. The optimal inlet velocity is 1.32 m/s, with the COF of velocity and temperature being 9.23% and 1.18%, respectively. The optimal skylight opening is 1.76 m, with the COF of velocity and temperature being 10.68% and 0.88%, respectively. The optimal side window opening is 0.67 m, with the COF of velocity and temperature being 9.25% and 2.10%, respectively. The optimal side window height is 1.18 m, with the COF of velocity and temperature being 9.50% and 1.33%, respectively. The optimal planting interval is 1.40 m, with the COF of velocity and temperature being 15.29% and 0.20%, respectively. The results provide a reference for the design and management of Venlo greenhouses in South China. Full article
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19 pages, 2806 KiB  
Article
Operating Solutions to Improve the Direct Reduction of Iron Ore by Hydrogen in a Shaft Furnace
by Antoine Marsigny, Olivier Mirgaux and Fabrice Patisson
Metals 2025, 15(8), 862; https://doi.org/10.3390/met15080862 (registering DOI) - 1 Aug 2025
Viewed by 181
Abstract
The production of iron and steel plays a significant role in the anthropogenic carbon footprint, accounting for 7% of global GHG emissions. In the context of CO2 mitigation, the steelmaking industry is looking to potentially replace traditional carbon-based ironmaking processes with hydrogen-based [...] Read more.
The production of iron and steel plays a significant role in the anthropogenic carbon footprint, accounting for 7% of global GHG emissions. In the context of CO2 mitigation, the steelmaking industry is looking to potentially replace traditional carbon-based ironmaking processes with hydrogen-based direct reduction of iron ore in shaft furnaces. Before industrialization, detailed modeling and parametric studies were needed to determine the proper operating parameters of this promising technology. The modeling approach selected here was to complement REDUCTOR, a detailed finite-volume model of the shaft furnace, which can simulate the gas and solid flows, heat transfers and reaction kinetics throughout the reactor, with an extension that describes the whole gas circuit of the direct reduction plant, including the top gas recycling set up and the fresh hydrogen production. Innovative strategies (such as the redirection of part of the bustle gas to a cooling inlet, the use of high nitrogen content in the gas, and the introduction of a hot solid burden) were investigated, and their effects on furnace operation (gas utilization degree and total energy consumption) were studied with a constant metallization target of 94%. It has also been demonstrated that complete metallization can be achieved at little expense. These strategies can improve the thermochemical state of the furnace and lead to different energy requirements. Full article
(This article belongs to the Special Issue Recent Developments and Research on Ironmaking and Steelmaking)
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19 pages, 6581 KiB  
Article
Simulation Study on Erosion of Gas–Solid Two-Phase Flow in the Wellbore near Downhole Chokes in Tight Gas Wells
by Cheng Du, Ruikang Ke, Xiangwei Bai, Rong Zheng, Yao Huang, Dan Ni, Guangliang Zhou and Dezhi Zeng
Processes 2025, 13(8), 2430; https://doi.org/10.3390/pr13082430 - 31 Jul 2025
Viewed by 169
Abstract
In order to study the problem of obvious wall thinning in the wellbore caused by proppant backflow and sand production under throttling conditions in tight gas wells. Based on the gas-phase control equation, particle motion equation, and erosion model, the wellbore erosion model [...] Read more.
In order to study the problem of obvious wall thinning in the wellbore caused by proppant backflow and sand production under throttling conditions in tight gas wells. Based on the gas-phase control equation, particle motion equation, and erosion model, the wellbore erosion model is established. The distribution law of pressure, temperature, and velocity trace fields under throttling conditions is analyzed, and the influences of different throttling pressures, particle diameters, and particle mass flows on wellbore erosion are analyzed. The flow field at the nozzle changes drastically, and there is an obvious pressure drop, temperature drop, and velocity rise. When the surrounding gas is completely mixed, the physical quantity gradually stabilizes. The erosion shape of the wellbore outlet wall has a point-like distribution. The closer to the throttle valve outlet, the more intense the erosion point distribution is. Increasing the inlet pressure and particle mass flow rate will increase the maximum erosion rate, and increasing the particle diameter will reduce the maximum erosion rate. The particle mass flow rate has the greatest impact on the maximum erosion rate, followed by the particle diameter. The erosion trend was predicted using multiple regression model fitting of the linear interaction term. The research results can provide a reference for the application of downhole throttling technology and wellbore integrity in tight gas exploitation. Full article
(This article belongs to the Section Process Control and Monitoring)
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16 pages, 4461 KiB  
Article
Study on the Influence of Inducer Structure Change on Pump Cavitation Characteristics
by Zhengwei Wang, Wei Song, Xuanyi Lin, Yun Zhao and Yonggang Lu
Energies 2025, 18(15), 4059; https://doi.org/10.3390/en18154059 (registering DOI) - 31 Jul 2025
Viewed by 141
Abstract
Given that cryogenic pumps on liquefied natural gas (LNG) carriers are prone to cavitation under complex operating conditions, this paper examines the inducer of an LNG centrifugal pump to uncover how the inducer geometry affects both the cavitation behavior and internal flow-induced excitation [...] Read more.
Given that cryogenic pumps on liquefied natural gas (LNG) carriers are prone to cavitation under complex operating conditions, this paper examines the inducer of an LNG centrifugal pump to uncover how the inducer geometry affects both the cavitation behavior and internal flow-induced excitation at −163 °C. Through detailed numerical simulations, we evaluate the cavitation performance and flow excitation characteristics across a range of inducer designs, systematically varying the blade count, inlet and outlet angles, and blade wrap angle. Our results show that reducing the number of blades, together with properly optimized inlet/outlet and wrap angles, significantly enhances the cavitation resistance. These findings provide a solid theoretical basis and practical guidance for the engineering optimization of LNG ship pumps. Full article
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25 pages, 2151 KiB  
Article
A Possibility of Tribological Investigation of Physicochemical Processes in a Friction Pair Operating Under Selective Transfer Conditions
by Filip Ilie, Daniel Constantin Cotici and Andrei-Florin Hristache
Lubricants 2025, 13(8), 331; https://doi.org/10.3390/lubricants13080331 - 30 Jul 2025
Viewed by 192
Abstract
The physicochemical processes that occur during selective transfer in the contact area of a bronze/steel friction pair lubricated with glycerin are experimentally studied by the polarization method to observe how they influence the tribological properties (friction and wear) of the pair. The proposed [...] Read more.
The physicochemical processes that occur during selective transfer in the contact area of a bronze/steel friction pair lubricated with glycerin are experimentally studied by the polarization method to observe how they influence the tribological properties (friction and wear) of the pair. The proposed method allows for the study of tribochemical transformations of glycerin and the friction pair materials during the work process with selective transfer. The analysis of the experimental results allows for the establishment of the conditions for a stable and stationary selective transfer during the operation of the bronze/steel pair, by friction, at which the friction coefficient (COF) values and wear are low. This was achieved by implementing continuous lubrication with fresh glycerin in the contact area, choosing the optimal flow rate, and maintaining an optimal ratio between glycerin and the chemical transformation products, within well-established limits, to avoid undesirable consequences. Acrolein, as a product of chemical transformation (resulting from the catalytic dehydration of glycerin), is the most important for the initiation and stability of the selective transfer, and as the main reaction product, also represents a pathway of regeneration. Thus, it was found that the friction relative moments and the acrolein concentration presented conclusive/specific results at loads of 4–15 MPa and a sliding speed of 0.3 m/s. The optimum lubricant entry speed is 15–30 mg/min, for a minimum COF and reduced wear (about 0.028–0.03 at relatively high operating temperatures (45 and 60 °C)), and at low temperatures (30 °C) the minimum COF is about 0.038, but the lubricant inlet entry speed increases considerably, by around 1000 mg/min. Therefore, this paper aims to demonstrate the possibility of moving to another stage of practical use of a friction pair (with greatly improved tribological properties) that operates with selective transfer, much different from the ones still present, using a lubricant with special properties (glycerin). The research method used (polarization) highlights the physicochemical properties, tribochemical transformations of the lubricant, and the friction pair materials present in the contact area, for the understanding, maintenance, and stability of selective transfer, based on experiments, as a novelty compared to other studies. Full article
(This article belongs to the Special Issue Experimental Modelling of Tribosystems)
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22 pages, 5830 KiB  
Article
Design of and Experimental Study on Drying Equipment for Fritillaria ussuriensis
by Liguo Wu, Jiamei Qi, Liping Sun, Sanping Li, Qiyu Wang and Haogang Feng
Appl. Sci. 2025, 15(15), 8427; https://doi.org/10.3390/app15158427 - 29 Jul 2025
Viewed by 118
Abstract
To address the problems of the time consumption, labor intensiveness, easy contamination, uneven drying, and impact on the medicinal efficacy of Fritillaria ussuriensis in the traditional drying method, the hot-air-drying characteristics of Fritillaria ussuriensis were studied. The changes in the moisture ratio and [...] Read more.
To address the problems of the time consumption, labor intensiveness, easy contamination, uneven drying, and impact on the medicinal efficacy of Fritillaria ussuriensis in the traditional drying method, the hot-air-drying characteristics of Fritillaria ussuriensis were studied. The changes in the moisture ratio and drying rate of Fritillaria ussuriensis under different hot-air-drying conditions (45 °C, 55 °C, 65 °C) were compared and analyzed. Six common mathematical models were used to fit the moisture change law, and it was found that the cubic model was the most suitable for describing the drying characteristics of Fritillaria ussuriensis. The R2 values after fitting under the three temperature conditions were all greater than 0.99, and the maximum was achieved at 45 °C. Based on the principle of hot-air drying, a drying device for Fritillaria ussuriensis with a processing capacity of 15 kg/h was designed. It adopted a thermal circulation structure of inner and outer drying ovens, with the heating chamber separated from the drying chamber. The structural parameters were optimized based on Fluent simulation analysis. After optimization, the temperature of each layer was stable at 338 K ± 2 K, and the pressure field and velocity field were evenly distributed. The drying process parameters of Fritillaria ussuriensis were optimized based on response surface analysis, and the optimal process parameters were obtained as follows: inlet temperature: 338 K (65 °C), inlet air velocity: 3 m/s, and drying time: 10 h. The simulation results showed that the predicted moisture content of Fritillaria ussuriensis under the optimal working conditions was 12.58%, the temperature difference of Fritillaria ussuriensis at different positions was within 0.8 °C, and the humidity deviation was about 1%. A prototype of the drying device was built, and the drying test of Fritillaria ussuriensis was carried out. It was found that the temperature and moisture content of Fritillaria ussuriensis were consistent with the simulation results and met the design requirements, verifying the rationality of the device structure and the reliability of the simulation model. This design can significantly improve the distribution of the internal flow field and temperature field of the drying device, improve the drying quality and production efficiency of Fritillaria ussuriensis, and provide a technical reference for the Chinese herbal medicine-drying industry. Full article
(This article belongs to the Section Mechanical Engineering)
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29 pages, 6486 KiB  
Article
Optimisation of Atomisation Parameters of Gas–Liquid Two-Phase Flow Nozzles and Application to Downhole Dust Reduction
by Jianguo Wang, Xinni He and Shilong Luo
Processes 2025, 13(8), 2396; https://doi.org/10.3390/pr13082396 - 28 Jul 2025
Viewed by 239
Abstract
Considering the serious hazard of respiratory dust in underground coal mines and the low efficiency of traditional dust-reduction technology, this study optimizes the atomisation parameters of the gas–liquid two-phase flow nozzle through numerical simulation and experimental testing, and designs an on-board dust-reduction system. [...] Read more.
Considering the serious hazard of respiratory dust in underground coal mines and the low efficiency of traditional dust-reduction technology, this study optimizes the atomisation parameters of the gas–liquid two-phase flow nozzle through numerical simulation and experimental testing, and designs an on-board dust-reduction system. Based on the Fluent software (version 2023 R2), a flow field model outside the nozzle was established, and the effects of the air supply pressure, gas-phase inlet velocity, and droplet mass flow rate on the atomisation characteristics were analyzed. The results show that increasing the air supply pressure can effectively reduce the droplet particle size and increase the range and atomisation angle, and that the dust-reduction efficiency is significantly improved with the increase in pressure. The dust-reduction efficiency reached 69.3% at 0.6 MPa, which was the economically optimal operating condition. Based on the parameter optimization, this study designed an annular airborne gas–liquid two-phase flow dust-reduction system, and a field test showed that the dust-reduction efficiency of this system could reach up to 86.0%, which is 53.5% higher than that of traditional high-pressure spraying, and that the dust concentration was reduced to less than 6 mg/m3. This study provides an efficient and reliable technical solution for the management of underground coal mine dust and guidance for promoting the development of the coal industry. Full article
(This article belongs to the Section Chemical Processes and Systems)
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