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35 pages, 10688 KB  
Article
A G-Code-Driven Modeling and Thermo-Mechanical Coupling Analysis Method for the FDM Process of Complex Lightweight Structures
by Dinghe Li, Yiheng Dun, Zhuoran Yang, Rui Zhou and Yuxia Chen
Materials 2026, 19(6), 1200; https://doi.org/10.3390/ma19061200 - 18 Mar 2026
Viewed by 38
Abstract
Accurate prediction of thermo-mechanical behavior in Fused Deposition Modeling (FDM) is often limited by mismatches between idealized Computer-Aided Design (CAD) geometry and path-dependent material deposition. This paper presents a G-code-driven, filament-level modeling and process-simulation workflow for complex geometries and infill strategies, especially toolpaths [...] Read more.
Accurate prediction of thermo-mechanical behavior in Fused Deposition Modeling (FDM) is often limited by mismatches between idealized Computer-Aided Design (CAD) geometry and path-dependent material deposition. This paper presents a G-code-driven, filament-level modeling and process-simulation workflow for complex geometries and infill strategies, especially toolpaths with in-plane inclinations. Extrusion segments are parsed from slicing G-code to obtain endpoints and process parameters, and each filament is reconstructed as a path-aligned rectangular bead using a dedicated local coordinate system. Progressive deposition is simulated in ANSYS Parametric Design Language (APDL) via an element birth–death method, enhanced by a centroid-based element selection strategy that reduces dependence on strictly aligned hexahedral partitions and improves robustness for complex meshes. A nonlinear transient thermal analysis is performed, and temperatures are mapped to the structural model through an indirect thermo-mechanical coupling scheme to predict warpage and residual stresses. Case studies on square plates with triangular and hexagonal infills (with/without sidewalls and a bottom base) show that the high-temperature zone follows newly deposited paths with peak temperatures near 220 °C, while displacement and von Mises stress accumulate and are strongly affected by infill topology and boundary conditions. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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25 pages, 9026 KB  
Article
From Land Use to Urban Expansion: A Comparative Study of Quanzhou and Xi’an in the East and West of China
by Kexin Sun, Bin Quan and Kui Liu
Sustainability 2026, 18(6), 2907; https://doi.org/10.3390/su18062907 - 16 Mar 2026
Viewed by 116
Abstract
Regional differences in land use transitions and urban expansion patterns have become increasingly pronounced under rapid urbanization. However, conventional land use and land cover change (LUCC) analyses often rely on independent graphical presentations, limiting systematic cross-regional comparison and the identification of spatial heterogeneity. [...] Read more.
Regional differences in land use transitions and urban expansion patterns have become increasingly pronounced under rapid urbanization. However, conventional land use and land cover change (LUCC) analyses often rely on independent graphical presentations, limiting systematic cross-regional comparison and the identification of spatial heterogeneity. To address this limitation, this study constructs a comparative land use transition analytical framework integrating LUCC contrastive transition patterns, the landscape expansion index (LEI), and the PLUS model. The framework enables structured identification of transition directions, intensity differentials, and stage-specific characteristics, thereby enhancing the reproducibility and comparability of cross-regional land use analysis. Using Xi’an (inland) and Quanzhou (coastal) as representative cases, this study analyzed their land use changes from 1990 to 2020 based on Intensity Analysis and LUCC contrastive transition patterns and quantified the differences in urban expansion using the urban expansion intensity index and expansion pattern metrics. The results show that the urban expansion of Xi’an and Quanzhou was active during 1990–2020, with crops as the main stable source of urban expansion. This urban expansion mainly took the form of edge-expansion and infilling, with urban development transitioning from disorderly expansion to intensive utilization. Notable regional disparities were observed: Forest conversion to urban land was substantially higher in Quanzhou, reflecting stronger ecological land pressure in coastal areas, whereas grass conversion to crops was more prominent in Xi’an, suggesting agricultural spatial adjustment under food security constraints in inland regions. The PLUS model further demonstrates that urban expansion is jointly influenced by topographic conditions (DEM) and economic growth (GDP), highlighting the coupled effects of natural constraints and development dynamics. This study clarifies the differentiation characteristics and driving forces of coastal and inland urban expansion, providing a scientific basis for differentiated territorial spatial planning, ecological protection, and farmland management in eastern and western regions. It also helps formulate more targeted urban development policies based on regional resource endowments, promoting regional coordination and sustainable urbanization. Full article
(This article belongs to the Special Issue Geographical Information Technology and Urban Sustainable Development)
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12 pages, 3645 KB  
Proceeding Paper
Towards Predictive Models of Mechanical Properties in 3D-Printed Polymers: An Exploratory Study
by Bruno A. G. Sousa, César M. A. Vasques and Adélio M. S. Cavadas
Eng. Proc. 2026, 124(1), 79; https://doi.org/10.3390/engproc2026124079 - 16 Mar 2026
Viewed by 136
Abstract
Additive manufacturing, particularly 3D printing, is increasingly shaping the production of polymer-based components, enabling complex geometries and tailored functional performance. Yet, predicting their mechanical behavior remains challenging due to material anisotropy and sensitivity to processing conditions. This work presents an exploratory study designed [...] Read more.
Additive manufacturing, particularly 3D printing, is increasingly shaping the production of polymer-based components, enabling complex geometries and tailored functional performance. Yet, predicting their mechanical behavior remains challenging due to material anisotropy and sensitivity to processing conditions. This work presents an exploratory study designed to provide the experimental basis for the development and calibration of predictive models of mechanical properties in 3D-printed components. Standard ISO 527-2 Type 1A specimens were fabricated using thermoplastic PLA (polylactic acid) with systematic variations in layer orientation, infill overlap, and printing velocity. Mechanical characterization was carried out through uniaxial tensile testing to determine tensile strength and stiffness of the material specimens, while scanning electron microscopy (SEM) provided complementary insights into interlayer bonding, filament alignment, porosity, and fracture morphology. Results showed that material type and processing strategies strongly influenced mechanical response, with SEM highlighting microstructural features that govern interlayer adhesion and failure mechanisms. These findings contribute to a deeper understanding of process–structure–property relationships in additive manufacturing and establish the groundwork for predictive model development. Ongoing efforts will integrate these experimental insights into numerical simulations employing homogenized material models, thereby enhancing design optimization and reliability of 3D-printed structural components. Full article
(This article belongs to the Proceedings of The 6th International Electronic Conference on Applied Sciences)
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23 pages, 5097 KB  
Article
Spatiotemporal Use Patterns and Perceived Health-Related Benefits of Pocket Parks: Evidence from Three Parks in Nanjing, China
by Qinyi Wang, Yuxuan Liang, Xinyue Xu, Jingying Wu, Xinqi Zhang, Hui Wang and Sijie Zhu
Sustainability 2026, 18(6), 2892; https://doi.org/10.3390/su18062892 - 16 Mar 2026
Viewed by 141
Abstract
Rapid urban densification has intensified the scarcity of urban green space and challenged residents’ health and well-being. Pocket parks, as micro-scale infill green spaces embedded in the urban fabric, are increasingly adopted to expand everyday access to nature. Using three representative pocket parks [...] Read more.
Rapid urban densification has intensified the scarcity of urban green space and challenged residents’ health and well-being. Pocket parks, as micro-scale infill green spaces embedded in the urban fabric, are increasingly adopted to expand everyday access to nature. Using three representative pocket parks in Nanjing, China, this study draws on self-reported data from questionnaire surveys and semi-structured interviews to characterize spatiotemporal use patterns and examine their links to perceived psychological, physiological, and social benefits through quantitative statistical analysis and modeling. Results show that pocket park use is highly routinized. Temporal patterns were evident, with weekend and autumn visits associated with improvements in emotional well-being, pain relief, and parent–child interaction. Perceived benefits were generally positive across psychological, physiological, and social domains, with psychological benefits—especially emotional relief and reduced loneliness—reported most strongly. Benefit levels varied across parks and user groups. Mechanism analysis reveals that the park supply factor, reflecting accessibility and basic facility provision, showed the most consistent direct paths to perceived benefits, whereas facility use and length of stay had no significant direct effects. These findings suggest that pocket park planning should prioritize accessibility and adequate basic provision, while strengthening activity support in ways that align with local use rhythms to enhance health-oriented performance in high-density cities. Full article
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19 pages, 3564 KB  
Article
Influence of Architected Core Topology on the Dynamic and Flexural Behaviour of Multi-Material Sandwich Structures
by Hilal Doğanay Katı and Muhammad Khan
Polymers 2026, 18(6), 711; https://doi.org/10.3390/polym18060711 - 14 Mar 2026
Viewed by 231
Abstract
The integration of mechanics-based analysis and materials design procedures has become central to the development of multi-material structures with tailored mechanical and dynamic performance. In this study, the dynamic and flexural behaviour of multi-material FDM sandwich beams composed of PETG face sheets and [...] Read more.
The integration of mechanics-based analysis and materials design procedures has become central to the development of multi-material structures with tailored mechanical and dynamic performance. In this study, the dynamic and flexural behaviour of multi-material FDM sandwich beams composed of PETG face sheets and an ABS core is experimentally investigated. Seven different infill patterns Grid, Line, Wavy, Honeycomb, Gyroid, Cubic, and Triangle were implemented in the core layer to assess their influence on damping and natural frequency behaviour. Experimental modal analysis was performed using impact testing to identify the first three vibration modes. Natural frequencies were extracted from Frequency Response Functions (FRFs), and modal damping ratios were determined using the half-power bandwidth method. The reliability of the damping results was evaluated through statistical analysis. Additionally, quasi-static three-point bending tests were conducted to assess flexural strength and load-carrying capacity. The results demonstrate that infill topology has a significant impact on both dynamic and mechanical responses. In particular, geometrically complex infill patterns exhibit enhanced stiffness, higher natural frequencies, and improved damping performance. Among the investigated designs, the Triangle infill exhibited the highest natural frequency values across the first three vibration modes (f1 ≈ 24.910 Hz, f2 ≈ 162.609 Hz, f ≈ 466.595 Hz), indicating its superior stiffness characteristics. In terms of damping behaviour, the Cubic infill showed the highest loss factor in the first vibration mode (0.0426), while the Line and Gyroid patterns exhibited the highest damping in the second (0.0439) and third modes (0.0354), respectively. Moreover, the force–displacement results revealed that the Triangle infill exhibited the highest load-bearing capacity, further confirming its superior structural stiffness among the investigated designs (SEA = 110.83 J/kg). These findings highlight the potential of multi-material FDM for designing polymer-based sandwich structures with tailored vibration and energy dissipation characteristics. Full article
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12 pages, 3539 KB  
Article
Cyclic Torsional Behavior of 3D-Printed ABS: Role of Infill Density and Raster Orientation
by Grayson Lumsden, Jeremy Sarpong and Khalil Khanafer
Machines 2026, 14(3), 328; https://doi.org/10.3390/machines14030328 - 13 Mar 2026
Viewed by 210
Abstract
This study investigates the fatigue behavior of 3D-printed ABS subjected to cyclic torsional loads, with a focus on the effects of infill density and raster angle on torsional fatigue performance. A total of 50 test specimens representing 25 unique combinations of infill density [...] Read more.
This study investigates the fatigue behavior of 3D-printed ABS subjected to cyclic torsional loads, with a focus on the effects of infill density and raster angle on torsional fatigue performance. A total of 50 test specimens representing 25 unique combinations of infill density (20%, 40%, 60%, 80%, 100%) and raster angle (25°/−65°, 45°/−45°, 75°/−15°, 0°/90°) were fabricated and tested using the cyclic torsion system. Fatigue failure was defined as a 75% reduction in torsional strength, recorded through cycle-by-cycle torque monitoring. The twist angle was cyclically varied between ±10° at a frequency of 5 Hz until failure occurred. The results indicate that increasing infill density significantly improves fatigue life by reducing internal porosity and enhancing load transfer, with the greatest gains observed at high infill levels (≥80%). Raster angle has a minimal effect at low infill densities but becomes critical at higher densities, where optimized filament orientations substantially extend fatigue life. Intermediate raster angles, particularly 25° and 75°, outperform orthogonal layouts by enabling better stress redistribution and inter-layer load sharing, while a 90° orientation leads to premature failure due to stress concentration and inter-layer debonding. When normalized by mass, specimens with 100% infill and intermediate raster angles achieve the highest fatigue endurance, highlighting the synergistic role of infill density and raster orientation in optimizing the durability and mass efficiency of 3D-printed components under cyclic torsional loading. Full article
(This article belongs to the Section Advanced Manufacturing)
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18 pages, 5229 KB  
Article
Harnessing Elastic Metasurfaces Composed of In-Filled Pipes for Surface Wave Attenuation in Layered Half-Space
by Yue Yang, Xiaoguo Chen and Anchen Ni
Coatings 2026, 16(3), 350; https://doi.org/10.3390/coatings16030350 - 11 Mar 2026
Viewed by 223
Abstract
In this work, we further investigate the surface wave attenuation performance of elastic metasurfaces composed of in-filled pipes in a layered half-space, focusing on the dispersion relations and transmission properties. Particularly, both Rayleigh waves and Love waves are considered. The introduction of soil [...] Read more.
In this work, we further investigate the surface wave attenuation performance of elastic metasurfaces composed of in-filled pipes in a layered half-space, focusing on the dispersion relations and transmission properties. Particularly, both Rayleigh waves and Love waves are considered. The introduction of soil layers will reduce the width of attenuation zones. Additionally, transmission simulations reveal complex propagation patterns for elastic metasurfaces in a layered half-space, including wave reflection, wave resonance, and higher-order wave modes, which will hinder the penetration of converted shear waves into the half-space. In contrast, in reference cases, only surface-shear wave mode conversion is observed. Moreover, the attenuation performance of elastic metasurfaces is also diminished in layered soils in the frequency domain, and a nonuniform displacement distribution behind the elastic metasurface is also found. Last but not least, the feasibility of elastic metasurfaces to train-induced ground-borne vibration mitigation is numerically verified in the time domain. Although the performance of elastic metasurfaces in layered soils is inferior to that in homogeneous soils, they are better than traditional trenches within the main frequency range. Snapshots from the transient simulation clearly show the evolution of wave fields, reinforcing the observed key findings. Due to excellent surface-wave-attenuation performance and ease of realization, these novel elastic metasurfaces hold great potential in ambient vibration mitigation. Full article
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24 pages, 3211 KB  
Article
Reinforcement of Novel PLA/17-4 PH Stainless Steel Hybrid Structures Fabricated by FDM: The Effects of Layer Configuration, Infill Density and Pattern
by Ramazan Ötüken, Cem Alparslan, Muhammed Furkan Erhan and Şenol Bayraktar
Polymers 2026, 18(6), 672; https://doi.org/10.3390/polym18060672 - 10 Mar 2026
Viewed by 291
Abstract
Fused deposition modeling/fused filament fabrication (FDM/FFF) enables architectural tailoring of mechanical response through layer configuration and multi-material manufacturing strategies. However, the combined effects of layer arrangement, infill ratio, and packing geometry in polymer–metal hybrid structures and interfacial load transfer mechanisms are still not [...] Read more.
Fused deposition modeling/fused filament fabrication (FDM/FFF) enables architectural tailoring of mechanical response through layer configuration and multi-material manufacturing strategies. However, the combined effects of layer arrangement, infill ratio, and packing geometry in polymer–metal hybrid structures and interfacial load transfer mechanisms are still not sufficiently elucidated. In this study, the tensile behavior of single- and multi-material structures produced using PLA and 17-4 PH stainless steel filaments was systematically investigated. A total of 24 experimental parameter sets were created with four-layer configurations (PLA, 17-4 PH, PLA/17-4 PH/PLA, and 17-4 PH/PLA/17-4 PH), three infill ratios (20%, 60%, and 100%), and two packing patterns (linear and hexagonal); the samples were tested according to the ASTM D638 standard. Mechanical data were modeled using Response Surface Methodology (RSM) and ANOVA, and the developed regression models showed high accuracy (R2 > 0.95). The findings showed that tensile and yield strength are primarily controlled by the layer arrangement, while infill ratio and infill pattern have a secondary effect. The highest strength was measured in 100% infill linear PLA samples (≈10.35 MPa), and the lowest value was measured in 17-4 PH “green part” samples without sintering (≈0.92 MPa). Hybrid structures exhibited intermediate performance in the range of 2.9–4.9 MPa. ANOVA results showed that the majority of the mechanical variance was explained by the layer arrangement (70–85% contribution), while infill ratio and infill pattern had a secondary effect. Fracture surface analyses showed that high performance was associated with homogeneous filament fusion and low porosity; Studies have confirmed that poor performance is associated with delamination and interfacial separation. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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20 pages, 4659 KB  
Article
Optimisation of 3D Printing Parameters to Enhance the Ultimate Tensile Strength of PA6 Polymer Products
by Jure Marijić, Mirko Karakašić, Ivan Grgić and Željko Ivandić
Eng 2026, 7(3), 127; https://doi.org/10.3390/eng7030127 - 10 Mar 2026
Viewed by 247
Abstract
Additive manufacturing (AM) technologies are a key tool in producing complex and functional polymer parts, with Fused Deposition Modelling (FDM) emerging as the most widely used technique. PA6 polyamide is gaining increasing importance due to its high strength, wear resistance and processability, making [...] Read more.
Additive manufacturing (AM) technologies are a key tool in producing complex and functional polymer parts, with Fused Deposition Modelling (FDM) emerging as the most widely used technique. PA6 polyamide is gaining increasing importance due to its high strength, wear resistance and processability, making it suitable for polymer product manufacturing. However, the mechanical properties of PA6 FDM components are largely determined by process parameters, and their optimisation is necessary to achieve stable and reliable properties. In this study, the influence of nozzle temperature, infill density and infill geometry on the tensile strength of PA6 specimens was investigated. The Central Composite Design (CCD) method was used for process modelling and optimisation, along with statistical analysis and experimental validation. The individual effects of the analysed parameters were confirmed by a preliminary experiment, while a detailed analysis of their mutual relationships was enabled through the main experiment. Analysis of the results showed that increasing both temperature and infill density positively affects tensile strength, regardless of the infill structure. The accuracy and reliability of the model were confirmed by validation, with a coefficient of determination R2 = 0.8958 and a high level of agreement between experimental and predicted data. By optimising the process parameters, maximum tensile stresses of 17.705 MPa were achieved with an infill density of 74.142%, a Triangle-Hexa infill pattern, and a nozzle temperature of 254.142 °C. The confirmation experiment validated the optimised parameters, and the results provide a statistically validated framework for optimising the tensile performance of PA6 components manufactured by FDM under controlled laboratory conditions. Full article
(This article belongs to the Special Issue Emerging Trends and Technologies in Manufacturing Engineering)
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16 pages, 2302 KB  
Article
Innovative Lightweight Concrete with Carbonated Magnesium-Based Pellets
by Onur Sahin, Enis Coşkun and Abdullah Huzeyfe Akca
Materials 2026, 19(5), 1038; https://doi.org/10.3390/ma19051038 - 9 Mar 2026
Viewed by 258
Abstract
The construction industry requires sustainable building materials to reduce its environmental impact. While using these materials in newly constructed structures primarily focuses on environmental benefits, their application in the protection of architectural heritage presents an additional requirement. These materials must be physically and [...] Read more.
The construction industry requires sustainable building materials to reduce its environmental impact. While using these materials in newly constructed structures primarily focuses on environmental benefits, their application in the protection of architectural heritage presents an additional requirement. These materials must be physically and chemically compatible with historical substrates to ensure the longevity of the structure. Therefore, developing eco-friendly and compatible restoration materials is a significant concern. This study aims to produce artificial aggregates to develop lightweight concrete for structural interventions and reduce natural resource consumption (i.e., minimizing the destructive extraction of natural river sand and crushed stone aggregates). Magnesium-based binders were used to mimic the carbonation process of historical lime mortars. The binders were mixed with water, shaped into coarse pellets, and cured in a CO2 incubator for 3 and 14 days before being used in concrete production. The results show that using artificial aggregates decreased the concrete density by approximately 16.5%. Since reducing the dead load improves the seismic safety of historical masonry structures, this reduction is critical. Although the compressive strength decreased compared to natural aggregate concrete, the 14-day cured series achieved a strength of 34.7 MPa. This demonstrates that the material can be used in restoration interventions where stiffness compatibility is essential (e.g., vault infills, ring beams, or floor screeds). At the same time, since magnesium-based artificial lightweight pellets have CO2 sequestration capacity, they can be used as a carbon-negative solution for both historical structures and broader civil infrastructure. Full article
(This article belongs to the Special Issue Advances in Repair Materials for Sustainable Building)
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30 pages, 11241 KB  
Article
Mechanical and Microstructural Response of FDM-Printed PETG and PETG+CF to Variable Infill Architecture and Lubricant Exposure
by Lidija Rihar and Elvis Hozdić
Polymers 2026, 18(5), 654; https://doi.org/10.3390/polym18050654 - 7 Mar 2026
Viewed by 370
Abstract
Fused deposition modelling/fused filament fabrication (FDM/FFF) enables rapid manufacturing of functional polymer components; however, the reliability of printed parts remains strongly governed by internal architecture, process-induced porosity, and exposure to service fluids. This study quantifies the combined influence of (i) infill pattern (linear, [...] Read more.
Fused deposition modelling/fused filament fabrication (FDM/FFF) enables rapid manufacturing of functional polymer components; however, the reliability of printed parts remains strongly governed by internal architecture, process-induced porosity, and exposure to service fluids. This study quantifies the combined influence of (i) infill pattern (linear, triangular, hexagonal) at 30% density, (ii) infill density (30%, 60%, 100%) for linear infill, and (iii) short-term lubricant exposure on the tensile and microstructural response of FDM-printed polyethylene terephthalate glycol-modified (PETG) and short-carbon-fibre-reinforced PETG (PETG+CF). Specimens were printed following ISO 527-2 and tensile-tested at 5 mm/min. Microstructural analysis coupled quantitative porosity with mechanical response, Young’s Modulus, and strain-to-break. At 30% density, PETG with hexagonal infill achieved the highest tensile strength (18.54 ± 0.67 MPa), exceeding linear (16.99 ± 0.52 MPa) and triangular (14.15 ± 0.70 MPa) patterns, while triangular and linear patterns exhibited higher Young’s Modulus, indicating topology-driven decoupling of stiffness and strength. Increasing linear infill density raised strength to 31.35 ± 0.33 MPa (PETG) and 38.90 ± 0.28 MPa (PETG+CF) at 100%, consistent with reduced porosity. Seven-day immersion in SAE 15W-40 mineral engine oil reduced PETG strength by ~17% while increasing deformation to failure, whereas PETG+CF showed only minor changes. Overall, the results demonstrate that architecture-aware design, supported by quantitative porosity descriptors, is essential for ensuring the reliable mechanical performance of FDM/FFF-printed PETG-based components exposed to service fluids. Full article
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31 pages, 6688 KB  
Article
Seismic Behavior of Steel Frames with Geopolymer and Conventional Mortars Under Rigid and Flexible Joint Conditions
by Oğuzhan Çelebi and Muhammet Mücahit Demir
Buildings 2026, 16(5), 1055; https://doi.org/10.3390/buildings16051055 - 6 Mar 2026
Viewed by 189
Abstract
This work experimentally examines the seismic performance of steel frames with masonry infill walls produced with geopolymer and traditional mortars under both rigid and flexible joint configurations. Four single-span specimens were evaluated on a uniaxial shake table utilizing eleven scaled earthquake records that [...] Read more.
This work experimentally examines the seismic performance of steel frames with masonry infill walls produced with geopolymer and traditional mortars under both rigid and flexible joint configurations. Four single-span specimens were evaluated on a uniaxial shake table utilizing eleven scaled earthquake records that represent both in-plane and out-of-plane excitations. Flexible joints markedly diminished acceleration requirements and enhanced deformation capacity in comparison to stiff systems. Rigid frames attained maximum accelerations of 1.82 ± 0.21 g, whilst flexible-joint specimens measured 1.15 ± 0.18 g; the associated lateral displacements were 6.8 ± 0.9 mm and 10.5 ± 1.1 mm, respectively. Geopolymer mortar improved interface adhesion and rigidity, elevating dominant frequencies in rigid systems by around 40% and fostering more ductile behavior in flexible structures. Frequency-domain analysis indicated that decreases in dominant frequency correlated with stiffness deterioration. Geopolymer–flexible systems yielded the minimal acceleration responses and displayed only negligible cracking, indicating enhanced seismic performance. Full article
(This article belongs to the Collection Structural Analysis for Earthquake-Resistant Design of Buildings)
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20 pages, 10803 KB  
Article
CSFM: A Novel Framework for Stratigraphic Forward Modeling of Clastic Systems
by Yuangui Zhang, Jingbin Cui, Maoshan Chen, Lei Li, Ruidong Han and Wentao Wang
Geosciences 2026, 16(3), 108; https://doi.org/10.3390/geosciences16030108 - 5 Mar 2026
Viewed by 247
Abstract
Stratigraphic forward modeling (SFM) is a numerical approach used to reconstruct sedimentary basin evolution by simulating the infilling and tectonic evolution process of strata. The challenge is that existing approaches inevitably require trade-offs among modeling fidelity and computational cost. We present a novel [...] Read more.
Stratigraphic forward modeling (SFM) is a numerical approach used to reconstruct sedimentary basin evolution by simulating the infilling and tectonic evolution process of strata. The challenge is that existing approaches inevitably require trade-offs among modeling fidelity and computational cost. We present a novel clastic stratigraphic forward modeling (CSFM) approach to reducing computational cost while retaining key flow and transport behaviors relevant to stratigraphic architecture. In CSFM, Lagrangian water particles affect momentum and sediment, while a fixed Eulerian grid stores topographic elevation and lithologic fractions. A simplified form of the Navier–Stokes equations is proposed to compute the trajectories of fluid particles, which can greatly reduce the computational cost. Sediment dynamics are represented by coupled suspended load and bedload modules. To validate CSFM, we constructed a synthetic alluvial fan model and performed stratigraphic forward modeling on it. Five lake-level cycles were imposed and results showed that cyclic sand–clay couplets and isolated channel sand bodies were formed during repeated progradation and backstepping. These results are consistent with established sedimentological knowledge, confirming the geological plausibility of CSFM. Full article
(This article belongs to the Section Sedimentology, Stratigraphy and Palaeontology)
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15 pages, 3329 KB  
Article
Dynamic Micro-CT Investigation of Pore-Scale Oil–Water Distribution and Residual Oil Evolution During Waterflooding in Heterogeneous Sandstone
by Shenghong Chen, Yanxin Lv, Xiaoyu Fang, Ming Sun, Yi Xin, Haibo Li and Weiji Liu
Processes 2026, 14(5), 845; https://doi.org/10.3390/pr14050845 - 5 Mar 2026
Viewed by 283
Abstract
Despite extensive pore-scale studies on oil–water displacement, quantitative understanding of the dynamic evolution of residual oil morphology and waterflooding efficiency in geologically heterogeneous sandstones remains limited, particularly under large water-injection multiples. To better understand pore-scale oil–water distribution and its influence on enhanced oil [...] Read more.
Despite extensive pore-scale studies on oil–water displacement, quantitative understanding of the dynamic evolution of residual oil morphology and waterflooding efficiency in geologically heterogeneous sandstones remains limited, particularly under large water-injection multiples. To better understand pore-scale oil–water distribution and its influence on enhanced oil recovery, this study utilized Micro-CT combined with SEM-EDS to examine the 3D pore structure and oil–water phase evolution in a heterogeneous sandstone sample from the Xiayang Formation, Wushi Sag, Zhanjiang. Mineralogical analyses reveal that dolomite cementation and vermicular kaolinite infilling introduce strong pore-scale heterogeneity by selectively reducing pore connectivity and permeability, posing challenges for uniform fluid displacement. A 30% KI solution was used to enhance X-ray attenuation of the aqueous phase, enabling clear discrimination between oil and water. Micro-CT reconstructions reveal a relatively uniform pore network dominated by medium-to-large intergranular pores. As the water-injection multiple increases, water progressively invades larger pores, while residual oil is immobilized by capillary forces within micro-throats, forming isolated clusters. The oil-droplet size distribution broadens from a narrow range (50–100 µm) to a wider one (200–300 µm), indicating interfacial destabilization and droplet coalescence. Quantitative analysis indicates that oil saturation decreases from approximately 90% to 36%, while waterflooding efficiency increases rapidly to ~45% at 1 PV and gradually approaches a plateau of ~60% beyond 500–1000 PV. This waterflooding plateau is attributed to capillary trapping and pore-scale connectivity limitations imposed by mineral-induced heterogeneity, which prevent further mobilization of residual oil despite continued water injection. This study advances pore-scale waterflooding research by combining mineralogical heterogeneity with long-term micro-CT imaging, revealing the pore-scale mechanisms controlling residual oil evolution and ultimate waterflooding limits in realistic sandstone. Full article
(This article belongs to the Section Petroleum and Low-Carbon Energy Process Engineering)
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18 pages, 3964 KB  
Article
A Taguchi-Based and Data-Driven Assessment of Surface Roughness and Wettability in FDM-Printed Polymers
by Mehmet Albaşkara and Eyyup Gerçekcioğlu
Micromachines 2026, 17(3), 322; https://doi.org/10.3390/mi17030322 - 5 Mar 2026
Viewed by 285
Abstract
Fused Deposition Modeling (FDM) enables rapid, flexible production of polymer-based parts; however, because of additive manufacturing’s nature, it creates distinct microscale surface structures. These micro-scale surface morphologies directly affect the functional properties of the parts, such as surface roughness and wettability. In this [...] Read more.
Fused Deposition Modeling (FDM) enables rapid, flexible production of polymer-based parts; however, because of additive manufacturing’s nature, it creates distinct microscale surface structures. These micro-scale surface morphologies directly affect the functional properties of the parts, such as surface roughness and wettability. In this study, the surface roughness and contact angle behavior of PLA, PETG, and ABS samples printed via FDM were investigated by varying layer thickness, print orientation, and infill density. The experimental design was created using a Taguchi L16 orthogonal array. Surface roughness was determined by optical profilometry, and wettability was measured by static contact angle tests. Surface topography was supported by scanning electron microscopy (SEM) and three-dimensional surface analyses. The findings revealed that surface roughness is predominantly dependent on layer thickness, whereas wettability is more strongly influenced by printing orientation, which determines the surface’s anisotropy. The developed artificial neural network (ANN) models successfully predicted the trends in surface roughness and contact angle outputs. This study reveals the effect of micro-scale surface structures formed in the FDM process on functional surface behavior, offering a fundamental framework for developing designable surfaces for micromechanical, microfluidic, and biomedical applications. Full article
(This article belongs to the Special Issue Feature Papers of Micromachines in Additive Manufacturing 2025)
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