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Keywords = in-plane deformability

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54 pages, 3867 KiB  
Review
Review of the Influence of the Interaction Between In-Plane and Out-of-Plane Behaviors on the Seismic Response of Non-Framed Unreinforced Masonry Walls
by Amirhossein Ghezelbash, Jan G. Rots and Francesco Messali
Buildings 2025, 15(16), 2874; https://doi.org/10.3390/buildings15162874 - 14 Aug 2025
Abstract
This study reviews existing research on the effects of the interaction between in-plane (IP) and out-of-plane (OOP) behaviors on the seismic response of non-framed unreinforced masonry (URM) structures. During earthquakes, masonry buildings exhibit complex behaviors. First, walls may experience simultaneous IP and OOP [...] Read more.
This study reviews existing research on the effects of the interaction between in-plane (IP) and out-of-plane (OOP) behaviors on the seismic response of non-framed unreinforced masonry (URM) structures. During earthquakes, masonry buildings exhibit complex behaviors. First, walls may experience simultaneous IP and OOP actions, or pre-existing IP and OOP damage, deformation, or loads that can alter their unidirectional IP or OOP seismic response. Second, the IP and OOP action of one wall can affect the behavior of its intersecting walls. However, the effects of these behaviors, referred to as “direct IP-OOP interactions” and “Flange effects”, respectively, are often disregarded in design and assessment provisions. To address this gap, this study explores findings from experimental and numerical research conducted at the wall level currently available in the literature, identifying the nature of these interaction effects and the key parameters that affect their extent. The available body of work includes only a few experimental studies on interaction effects, whereas numerical investigations are more extensive. However, most numerical studies focus on how OOP pre-damage/deformation influences the IP behaviors (OOP/IP interactions) and the role of flanges in IP response (F/IP interactions), leaving significant gaps in understanding the effects of IP pre-damage/deformation on the OOP response (IP/OOP interactions) and the OOP response in the presence of flanges (F/OOP interactions). Among the parameters studied, boundary conditions, wall height-to-length aspect ratio, and vertical overburden are found to have the most significant influence on interaction effects because of their relevance for the IP and OOP failure mechanisms. Other parameters, such as the restriction of top uplift, the presence of openings, or changes in slenderness ratio, are not comprehensively studied, and the available data are insufficient for definitive conclusions. Methodologies available in the literature for extrapolating the findings observed at the wall level to building-level analyses are reviewed. The current predictive equations primarily address the effects of OOP pre-load and Flange effects on IP response. Furthermore, only a few macro-element models are proposed for cost-effective, large-scale building simulations. To bridge these gaps, future research must expand experimental investigations, develop more comprehensive design and assessment equations, and refine numerical modeling techniques for building-level applications. Full article
(This article belongs to the Section Building Structures)
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20 pages, 5650 KiB  
Article
The In-Plane Deformation and Free Vibration Analysis of a Rotating Ring Resonator of a Gyroscope with Evenly Distributed Mass Imperfections
by Dongsheng Zhang and Shuming Li
Sensors 2025, 25(15), 4764; https://doi.org/10.3390/s25154764 - 1 Aug 2025
Viewed by 329
Abstract
A rotating imperfect ring resonator of the gyroscope is modeled by a rotating thin ring with evenly distributed point masses. The free response of the rotating ring structure at constant speed is investigated, including the steady elastic deformation and wave response. The dynamic [...] Read more.
A rotating imperfect ring resonator of the gyroscope is modeled by a rotating thin ring with evenly distributed point masses. The free response of the rotating ring structure at constant speed is investigated, including the steady elastic deformation and wave response. The dynamic equations are formulated by using Hamilton’s principle in the ground-fixed coordinates. The coordinate transformation is applied to facilitate the solution of the steady deformation, and the displacements and tangential tension for the deformation are calculated by the perturbation method. Employing Galerkin’s method, the governing equation of the free vibration is casted in matrix differential operator form after the separation of the real and imaginary parts with the inextensional assumption. The natural frequencies are calculated through the eigenvalue analysis, and the numerical results are obtained. The effects of the point masses on the natural frequencies of the forward and backward traveling wave curves of different orders are discussed, especially on the measurement accuracy of gyroscopes for different cases. In the ground-fixed coordinates, the frequency splitting results in a crosspoint of the natural frequencies of the forward and backward traveling waves. The finite element method is applied to demonstrate the validity and accuracy of the model. Full article
(This article belongs to the Section Physical Sensors)
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31 pages, 49059 KiB  
Article
On the Mechanics of a Fiber Network-Reinforced Elastic Sheet Subjected to Uniaxial Extension and Bilateral Flexure
by Wenhao Yao, Heung Soo Kim and Chun Il Kim
Mathematics 2025, 13(13), 2201; https://doi.org/10.3390/math13132201 - 5 Jul 2025
Viewed by 243
Abstract
The mechanics of an elastic sheet reinforced with fiber mesh is investigated when undergoing bilateral in-plane bending and stretching. The strain energy of FRC is formulated by accounting for the matrix strain energy contribution and the fiber network deformations of extension, flexure, and [...] Read more.
The mechanics of an elastic sheet reinforced with fiber mesh is investigated when undergoing bilateral in-plane bending and stretching. The strain energy of FRC is formulated by accounting for the matrix strain energy contribution and the fiber network deformations of extension, flexure, and torsion, where the strain energy potential of the matrix material is characterized via the Mooney–Rivlin strain energy model and the fiber kinematics is computed via the first and second gradient of deformations. By applying the variational principle on the strain energy of FRC, the Euler–Lagrange equilibrium equations are derived and then solved numerically. The theoretical results highlight the matrix and meshwork deformations of FRC subjected to bilateral bending and stretching simultaneously, and it is found that the interaction between bilateral extension and bending manipulates the matrix and network deformation. It is theoretically observed that the transverse Lagrange strain peaks near the bilateral boundary while the longitudinal strain is intensified inside the FRC domain. The continuum model further demonstrates the bidirectional mesh network deformations in the case of plain woven, from which the extension and flexure kinematics of fiber units are illustrated to examine the effects of fiber unit deformations on the overall deformations of the fiber network. To reduce the observed matrix-network dislocation in the case of plain network reinforcement, the pantographic network reinforcement is investigated, suggesting that the bilateral stretch results in the reduced intersection angle at the mesh joints in the FRC domain. For validation of the continuum model, the obtained results are cross-examined with the existing experimental results depicting the failure mode of conventional fiber-reinforced composites to demonstrate the practical utility of the proposed model. Full article
(This article belongs to the Special Issue Progress in Computational and Applied Mechanics)
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12 pages, 2630 KiB  
Article
Off-Axis Fabric Orientation Angle Effect on the Flexural Characterisation of Mineral Basalt-Fibre-Reinforced Novel Acrylic Thermoplastic Composites
by Mohamad Alsaadi, Aswani Kumar Bandaru, Tomas Flanagan and Declan M. Devine
J. Compos. Sci. 2025, 9(7), 347; https://doi.org/10.3390/jcs9070347 - 5 Jul 2025
Cited by 1 | Viewed by 409
Abstract
A fabric orientation angle has a significant influence on the failure mechanisms at the lamina level. Any change in this angle can lead to a sudden reduction in strength, potentially resulting in catastrophic failures due to variations in load-carrying capacity. This study examined [...] Read more.
A fabric orientation angle has a significant influence on the failure mechanisms at the lamina level. Any change in this angle can lead to a sudden reduction in strength, potentially resulting in catastrophic failures due to variations in load-carrying capacity. This study examined the impact of off-axis fabric orientation angles (0°, 15°, 30°, 45°, 60°, and 90°) on the flexural properties of non-crimp basalt-fibre-reinforced acrylic thermoplastic composites. The basalt/Elium® composite panels were manufactured using a vacuum-assisted resin transfer moulding technique. The results show that the on-axis (0°) composite specimens exhibited linear stress–strain behaviour and quasi-brittle failure characterised by fibre dominance, achieving superior strength and failure strain values of 1128 MPa and 3.85%, respectively. In contrast, the off-axis specimens exhibited highly nonlinear ductile behaviour. They failed at lower load values due to matrix dominance, with strength and failure strain values of 144 MPa and 6.0%, respectively, observed at a fabric orientation angle of 45°. The in-plane shear stress associated with off-axis angles influenced the flexural properties. Additionally, the degree of deformation and the fracture mechanisms were analysed. Full article
(This article belongs to the Special Issue Advances in Continuous Fiber Reinforced Thermoplastic Composites)
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15 pages, 7496 KiB  
Article
Influence of Brake Pad Temperature Variation on the Squeal Noise Characteristics of Disc’s In-Plane Vibration Mode
by Sungyuk Kim, Seongjoo Lee, Shinwook Kim and Jaehyeon Nam
Sensors 2025, 25(13), 4080; https://doi.org/10.3390/s25134080 - 30 Jun 2025
Viewed by 300
Abstract
This study investigated the squeal noise characteristics of the in-plane mode of the disc in a disc brake system as influenced by the temperature of the brake pad. The temperature range of the brake pad was set between 50 °C and 300 °C, [...] Read more.
This study investigated the squeal noise characteristics of the in-plane mode of the disc in a disc brake system as influenced by the temperature of the brake pad. The temperature range of the brake pad was set between 50 °C and 300 °C, and the squeal noise was analyzed by calculating the complex eigenvalues using the finite element method (FEM). The FEM analysis indicated that instability was most sensitive near 80 °C, and it was observed that instability exhibited mode exchange from the disc’s in-plane mode to the out-of-plane mode in a nearby frequency band due to thermal deformation of the pad. A reproduction test was conducted using a brake dynamometer, where the main squeal noise was found to be approximately 10,000 Hz, consistent with the FEM analysis. Additionally, the squeal noise occurred most near 100 °C, and the noise disappeared after 250 °C. These results largely align with the FEM analysis model, validating the suitability of the analysis approach. Full article
(This article belongs to the Special Issue Robust Measurement and Control Under Noise and Vibrations)
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16 pages, 2704 KiB  
Article
Shear Capacity of Masonry Walls Externally Strengthened via Reinforced Khorasan Jacketing
by Cagri Mollamahmutoglu, Mehdi Ozturk and Mehmet Ozan Yilmaz
Buildings 2025, 15(13), 2177; https://doi.org/10.3390/buildings15132177 - 22 Jun 2025
Viewed by 384
Abstract
This study investigates the in-plane shear behavior of solid brick masonry walls, both unreinforced and retrofitted using Reinforced Khorasan Jacketing (RHJ), a traditional pozzolanic mortar technique rooted in Iranian and Ottoman architecture. Six one-block-thick English bond masonry walls were tested in three configurations: [...] Read more.
This study investigates the in-plane shear behavior of solid brick masonry walls, both unreinforced and retrofitted using Reinforced Khorasan Jacketing (RHJ), a traditional pozzolanic mortar technique rooted in Iranian and Ottoman architecture. Six one-block-thick English bond masonry walls were tested in three configurations: unreinforced with Horasan plaster (Group I), reinforced with steel mesh aligned to wall edges (Group II), and reinforced with mesh aligned diagonally (Group III). All the walls were plastered with 3.5 cm of Horasan mortar and tested after 18 months using diagonal compression, with load-displacement data recorded. A detailed 3D micro-modeling approach was employed in finite element simulations, with bricks and mortar modeled separately. The Horasan mortar was represented using an elastoplastic Mohr-Coulomb model with a custom softening law (parabolic-to-exponential), calibrated via inverse parameter fitting using the Nelder-Mead algorithm. The numerical predictions closely matched the experimental data. Reinforcement improved the shear strength significantly: Group II showed a 1.8 times increase, and Group III up to 2.7 times. Ductility, measured as post-peak deformation capacity, increased by factors of two (parallel) and three (diagonal). These enhancements transformed the brittle failure mode into a more ductile, energy-absorbing behavior. RHJ is shown to be a compatible, effective retrofit solution for historic masonry structures. Full article
(This article belongs to the Section Building Structures)
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12 pages, 3074 KiB  
Article
Formability Limits in Square Tubes and L-Section Profiles
by Inês M. Almeida, João P. G. Magrinho and Maria Beatriz Silva
Materials 2025, 18(12), 2852; https://doi.org/10.3390/ma18122852 - 17 Jun 2025
Viewed by 240
Abstract
Understanding the formability limits of thin-walled tubes with square cross-sections and L-section profiles is crucial for improving manufacturing efficiency and ensuring structural reliability in industries such as automotive and aerospace. Unlike the usually studied circular tubes, square tubes and L-section profiles geometries present [...] Read more.
Understanding the formability limits of thin-walled tubes with square cross-sections and L-section profiles is crucial for improving manufacturing efficiency and ensuring structural reliability in industries such as automotive and aerospace. Unlike the usually studied circular tubes, square tubes and L-section profiles geometries present unique deformation and fracture behaviours that require specific analysis. To address this gap, this research establishes a novel methodology combining digital image correlation (DIC) with a time-dependent approach and precise thickness measurements, enabling accurate strain measurements essential to the onset of necking and fracture strain identification. Two experimental tests under different forming conditions allowed capturing a distinct range of strain paths leading to failure. This approach allowed the determination of the forming limit points associated with necking and the fracture forming lines associated with crack opening by tension (mode I) and by in-plane shear (mode II). The findings highlight the strong influence of geometry on the fracture mechanisms and provide valuable data for optimizing tube-forming processes for square tubes and L-section profiles, ultimately enhancing the design and performance of lightweight structural components. Full article
(This article belongs to the Section Advanced Materials Characterization)
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10 pages, 7299 KiB  
Article
Molding Process Effects on the Internal Structures of High-Performance Discontinuous Carbon Fiber Reinforced Thermoplastics
by Yi Wan and Jun Takahashi
J. Compos. Sci. 2025, 9(6), 270; https://doi.org/10.3390/jcs9060270 - 29 May 2025
Viewed by 515
Abstract
High-performance discontinuous carbon-fiber-reinforced thermoplastics (CFRTPs) offer promising manufacturing flexibility and recyclability for advanced composite applications. However, their mechanical performance and reliability strongly depend on the internal fiber architecture, which is largely determined by the molding process. In this study, three distinct compression molding [...] Read more.
High-performance discontinuous carbon-fiber-reinforced thermoplastics (CFRTPs) offer promising manufacturing flexibility and recyclability for advanced composite applications. However, their mechanical performance and reliability strongly depend on the internal fiber architecture, which is largely determined by the molding process. In this study, three distinct compression molding approaches—CFRTP sheet molding compounds (SMCs), bulk molding compounds (BMCs), and free-edge molding compounds (FMCs)—were systematically evaluated to investigate how processing parameters affect fiber orientation, tape deformation, and impregnation quality. X-ray micro-computed tomography (XCT) was employed to visualize and quantify the internal structures of each material, focusing on the visualization and quantification of in-plane and out-of-plane fiber alignment and other internal structure features. The results indicate that CFRTP-SMC retains largely intact tape layers and achieves better impregnation, leading to more uniform and predictable internal geometry. Although CFRTP-BMC exhibits greater tape deformation and splitting due to increased flow, its simpler molding process and better tolerance for tape shape distortion suggest potential advantages for recycled applications. In contrast, CFRTP-FMC shows significant tape fragmentation and poor impregnation, particularly near free edges. These findings underscore the critical role of a controlled molding process in achieving a consistent internal structure for these materials for the first time. This study highlights the utility of advanced XCT methods for optimizing process design and advancing the use of high-performance discontinuous CFRTP in industry. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2025)
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16 pages, 3569 KiB  
Article
Micromechanical Analyses on Three-Dimensional Response of Compressive Failure in Unidirectional CFRP
by Atsushi Kondo, Yutaro Watanabe, Wataru Mikami, Yutaka Iwahori, Eiichi Hara and Hisaya Katoh
J. Compos. Sci. 2025, 9(6), 265; https://doi.org/10.3390/jcs9060265 - 27 May 2025
Viewed by 509
Abstract
Significant reductions in the compressive strength of CFRP are attributed to a specific failure process, which is a combination of the compressive failure of fibers and the shear failure of the matrix. To further understand the mechanism of compressive failure, micromechanical numerical models [...] Read more.
Significant reductions in the compressive strength of CFRP are attributed to a specific failure process, which is a combination of the compressive failure of fibers and the shear failure of the matrix. To further understand the mechanism of compressive failure, micromechanical numerical models were developed to reproduce the three-dimensional response, consisting of contraction by the compressive load and in-plane and out-of-plane shear deformation due to the rigid rotation of broken fibers. The feasibility of the model was confirmed by comparing the numerical results to theoretical results. The validated models were used to investigate the failure response under not only compressive loading but also in combination with in-plane and out-of-plane shear loadings. The variation in fiber misalignments and the strength of fibers were considered. The numerical model reproduced the trend of results from experiments in previous studies, in which the compressive strength of CFRP decreased with the increase in fiber misalignment. Moreover, the present results reveal that the ratio of in-plane and out-of-plane shear loadings is an important factor for the compressive strength and direction of shear deformation induced by compressive loading. Full article
(This article belongs to the Special Issue Carbon Fiber Composites, 4th Edition)
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17 pages, 12060 KiB  
Article
Modeling of Preforming Process for Unidirectional Prepreg Composites Using Simplified Linear Friction Model and Fiber-Tracking Method
by Zhefu Li, Qinghua Song, Jun Liu, Weiping Liu, Ping Chen and Guangquan Yue
Polymers 2025, 17(10), 1321; https://doi.org/10.3390/polym17101321 - 13 May 2025
Viewed by 471
Abstract
Hot press preforming of unidirectional prepreg composites plays a key role in the manufacturing of aerospace components. However, defect prevention remains challenging due to complex fiber reorientation and inter-ply friction phenomena that occur during the forming process. To address these challenges, this study [...] Read more.
Hot press preforming of unidirectional prepreg composites plays a key role in the manufacturing of aerospace components. However, defect prevention remains challenging due to complex fiber reorientation and inter-ply friction phenomena that occur during the forming process. To address these challenges, this study proposes an integrated modeling approach comprising three key components: (1) a simplified linear friction model for characterization of inter-ply slip behavior, (2) a fiber-tracking algorithm that accounts for anisotropic deformation characteristics, and (3) a coupled linear shell–membrane formulation for simultaneous modeling of in-plane and out-of-plane deformation behaviors. The proposed approach is validated through comprehensive material characterization, finite element simulation, and experimental comparisons based on a 2 m Ω-stringer geometry. Simulation results align well with experiments, showing the model’s ability to predict defects. Parametric analysis also identifies temperature as a key factor in controlling interfacial friction and improving formability, with optimal results at 75 °C. This integrated modeling approach provides an effective approach for defect prediction and process optimization, contributing to reduced material waste and improved efficiency in aerospace composite manufacturing. Full article
(This article belongs to the Section Polymer Physics and Theory)
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19 pages, 10069 KiB  
Article
Quasi-Static Compressive Behavior and Energy Absorption Performance of Polyether Imide Auxetic Structures Made by Fused Deposition Modeling
by Jing Xu, Liubimau Aliaksandr, Hanna Narkevich, Sijia Hao, Yubin Chen, Yuguang He, Junpeng Tian, Shenglong Dai and Cheng Yang
J. Manuf. Mater. Process. 2025, 9(5), 155; https://doi.org/10.3390/jmmp9050155 - 9 May 2025
Viewed by 764
Abstract
Auxetic structures have garnered considerable interest for being lightweight and exhibiting superior properties such as an excellent energy absorption capability. In this paper, re-entrant and missing rib square grid auxetic structures were additively manufactured via the fused deposition modeling technique using two types [...] Read more.
Auxetic structures have garnered considerable interest for being lightweight and exhibiting superior properties such as an excellent energy absorption capability. In this paper, re-entrant and missing rib square grid auxetic structures were additively manufactured via the fused deposition modeling technique using two types of polyether imide materials: ULTEM 9085 and ULTEM 1010. In-plane quasi-static compressive tests were carried out on the proposed structures at different relative densities to investigate the Poisson’s ratio, equivalent modulus, deformation behavior, and energy absorption performance. Finite element simulations of the compression process were conducted, which confirmed the deformation behavior observed in the experiments. It was found that the Poisson’s ratio and normalized equivalent Young’s modulus of ULTEM 9085 and ULTEM 1010 with the same geometries were very close, while the energy absorption of the ductile ULTEM 9085 was significantly higher than that of the brittle ULTEM 1010 structures. Furthermore, a linear correlation exists between the relative density and specific energy absorption of missing rib square grid structures within the investigated relative density range, whereas the relationship for re-entrant structures follows a power law. This study provides a better understanding of how material properties influence the deformation behavior and energy absorption characteristics of auxetic structures. Full article
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26 pages, 8150 KiB  
Article
Coefficients of Thermal Expansion in Aligned Carbon Staple Fiber-Reinforced Polymers: Experimental Characterization with Numerical Investigation
by Julian Kupski, Lucian Zweifel, Miriam Preinfalck, Stephan Baz, Mohammad Hajikazemi and Christian Brauner
Polymers 2025, 17(8), 1088; https://doi.org/10.3390/polym17081088 - 17 Apr 2025
Viewed by 697
Abstract
Carbon staple fiber composites are materials reinforced with discrete-length carbon fibers processed using traditional textile technologies, offering moderate mechanical properties and flexibility in manufacturing. These composites can be produced from recycled carbon staple fibers, aligned into yarn and tape-like structures, providing a more [...] Read more.
Carbon staple fiber composites are materials reinforced with discrete-length carbon fibers processed using traditional textile technologies, offering moderate mechanical properties and flexibility in manufacturing. These composites can be produced from recycled carbon staple fibers, aligned into yarn and tape-like structures, providing a more sustainable alternative while balancing performance, cost-effectiveness, and environmental impact. Aligning staple fibers into tape-like structures enables similar applications to those of continuous-fiber-based products, while allowing control over fiber orientation distribution, fiber volume fraction, and length distribution, which are all critical factors influencing both mechanical and thermo-mechanical properties. This study focuses on the experimental characterization and numerical investigation of Coefficients of Thermal Expansion (CTEs) in aligned carbon staple fiber composites. The effects of fiber orientation and volume fraction on coefficients of thermal expansion under different fiber alignment parameters are analyzed, revealing distinct thermal expansion behavior compared to typical aligned unidirectional continuous carbon fiber composite laminates. Unlike continuous unidirectional laminates, which typically exhibit transversely isotropic behavior without tensile–shear coupling, staple fiber composites demonstrate different in-plane axial, transverse, and out-of-plane CTE characteristics. To explain these deviations, a modeling approach is introduced, incorporating detailed experimental information on fiber distributions and microstructural features rather than averaged fiber orientation values. This involves a multi-scale analysis based on a laminate analogy through which all composite thermo-elastic properties can be predicted, accounting for variations in fiber orientations, volume fractions, and tape thicknesses. It is shown that while the local variation of fiber volume fraction has a small effect on the homogenized value of the coefficients of thermal expansion, fiber misalignment, tape thickness, and asymmetry in fiber orientation distribution will significantly affect the measurements of CTEs. For the case of carbon staple fiber composites, the asymmetry in fiber orientation distribution significantly influences the measurements of axial CTE. Fiber orientation asymmetry causes tensile–shear coupling under mechanical and thermal loading, leading to an unbalanced laminate with in-plane shear–tensile deformation. This coupling disrupts uniform displacement, complicating strain measurements and the determination of composite properties. Full article
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17 pages, 14026 KiB  
Article
Analysis of the Deformation Mechanisms of Fabrics Based on rCF Staple Fiber Yarns for Thermoset Composite Applications
by Tobias Georg Lang, Mir Mohammad Badrul Hasan, Anwar Abdkader, Chokri Cherif and Thomas Gereke
J. Compos. Sci. 2025, 9(4), 173; https://doi.org/10.3390/jcs9040173 - 2 Apr 2025
Viewed by 749
Abstract
The draping of textile semi-finished products for complex geometries is still prone to errors, e.g., wrinkles, gaps, and fiber undulations, leading to reduced mechanical properties of the composite. Reinforcing textiles made from carbon fiber (CF) rovings (i.e., endless continuous fibers) can be draped [...] Read more.
The draping of textile semi-finished products for complex geometries is still prone to errors, e.g., wrinkles, gaps, and fiber undulations, leading to reduced mechanical properties of the composite. Reinforcing textiles made from carbon fiber (CF) rovings (i.e., endless continuous fibers) can be draped mainly based on their ability to deform under in-plane shearing. However, CF rovings are hardly stretchable in the fiber direction. These limited degrees of freedom make the production of complex shell-shaped geometries from standard CF-roving fabrics challenging. Contrary to continuous rovings, this paper investigates the processing of spun yarns made of recycled carbon fibers (rCFs), which are discontinuous staple fibers with defined lengths. rCFs are obtained from end-of-life composites or production waste, making them a sustainable alternative to virgin carbon fibers in the high-performance components of, e.g., automobiles, boats, or sporting goods. These staple fiber-spun yarns are considerably more stretchable, which is due to the ability of the individual fibers to slide against each other when deformed, resulting in improved formability of fabrics made from rCF yarns, enabling the draping of much more complex structures. This study aims to develop and characterize woven fabrics based on previous studies of rCF yarns for thermoset composites. In order to investigate staple fiber-spun yarns, a previous micro-scale modeling approach is extended. The formability of fabrics made from those rCF yarns is investigated through experimental forming tests and meso-scale simulations. Full article
(This article belongs to the Special Issue Feature Papers in Journal of Composites Science in 2025)
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19 pages, 8425 KiB  
Article
Effects of Printing Paths on Compressive Strength of 3D-Printed Continuous Fiber-Reinforced Composite Lattice Unit Cell
by Min-Hyeok Jeon, Geun Sik Shin, Jun Yeon Hwang, Thuan Ho-Nguyen-Tan, Minkook Kim and Soon Ho Yoon
Polymers 2025, 17(7), 850; https://doi.org/10.3390/polym17070850 - 22 Mar 2025
Viewed by 828
Abstract
Three-dimensional printing is a highly promising manufacturing technology that enables easy production of complex shapes. Composite lattice structures are highly efficient, having the advantages of fiber-reinforced composites and the excellent structural performance of lattice configurations. Highly efficient structures can be developed by combining [...] Read more.
Three-dimensional printing is a highly promising manufacturing technology that enables easy production of complex shapes. Composite lattice structures are highly efficient, having the advantages of fiber-reinforced composites and the excellent structural performance of lattice configurations. Highly efficient structures can be developed by combining the benefits of 3D printing and composite lattice structures. This study examined the effect of printing path and axial angle in joint areas on the compressive strength of composite lattice unit cells fabricated via continuous fiber 3D printing. Compression tests were conducted to analyze deformation, failure modes, and causes of failure. A finite element model was used to analyze buckling behavior and establish design criteria. Results showed that the printing path significantly influenced failure mode and strength, while a fabrication method without a defect at the joint was important for improving structural performance. Finally, design criteria, in terms of the knockdown factor and in-plane bifurcation buckling behavior, were developed based on experimental and numerical results. Full article
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29 pages, 2394 KiB  
Article
Size-Dependent Flexural Analysis of Thick Microplates Using Consistent Couple Stress Theory
by Mahdi Shaban, Saeid Minaeii and Hamed Kalhori
J. Compos. Sci. 2025, 9(3), 142; https://doi.org/10.3390/jcs9030142 - 19 Mar 2025
Viewed by 400
Abstract
Among various continuum mechanics approaches, size-dependent theories have gained significant attention for their ability to model these effects in micro- and nanostructures. This study presents an exact solution for the flexural analysis of thick microplates based on consistent couple stress theory. Unlike conventional [...] Read more.
Among various continuum mechanics approaches, size-dependent theories have gained significant attention for their ability to model these effects in micro- and nanostructures. This study presents an exact solution for the flexural analysis of thick microplates based on consistent couple stress theory. Unlike conventional plate theories, such as the Kirchhoff and first-order shear deformation theories, this work employs three-dimensional elasticity theory to accurately model the mechanical response of thick microplates. The governing equations are derived within the framework of couple stress theory, incorporating length-scale effects, and solved under simply supported boundary conditions. The results demonstrate significant reductions in both in-plane and out-of-plane displacements, approximately 24% and 36%, respectively, compared to classical elasticity predictions. These findings highlight the critical role of size effects in accurately predicting the mechanical behavior of microscale structures. The insights gained from this study are particularly relevant to the design and analysis of polymeric and composite microstructures, where small-scale mechanical phenomena influence performance and reliability. Full article
(This article belongs to the Special Issue Theoretical and Computational Investigation on Composite Materials)
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