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Keywords = improved multi-scale finite volume method

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26 pages, 13753 KB  
Article
A Robust Distributed-Target-Based Quality Assessment Method for PolSAR Calibration Without Corner Reflectors
by Bowen Chi, Jixian Zhang, Guoman Huang, Shucheng Yang and Junfeng Li
Remote Sens. 2026, 18(18), 3073; https://doi.org/10.3390/rs18183073 - 8 Sep 2026
Viewed by 162
Abstract
Polarimetric synthetic aperture radar (PolSAR) calibration quality assessment is essential for verifying the reliability of polarimetric calibration results and ensuring the accuracy of subsequent quantitative applications. The corner-reflector-based assessment is accurate but depends on field deployment and maintenance, whereas the distributed-target-based methods is [...] Read more.
Polarimetric synthetic aperture radar (PolSAR) calibration quality assessment is essential for verifying the reliability of polarimetric calibration results and ensuring the accuracy of subsequent quantitative applications. The corner-reflector-based assessment is accurate but depends on field deployment and maintenance, whereas the distributed-target-based methods is easier to automate but is sensitive to mixed scattering within image patches and to non-unique histogram peaks. In addition, the parameter distribution may contain multiple peaks, affecting the uniqueness and stability of assessment. To address these problems, this paper proposes a robust distributed-target-based PolSAR calibration quality assessment (RD-PCQA) method without corner reflectors (CRs) to address these problems. The proposed method first uses hypothesis testing of confidence interval method for PolSAR calibration (PCHTCI) to extract high-quality distributed targets and combines the polarimetric correlation coefficient RHHVV to select volume-scattering-dominant targets, thereby improving the physical consistency of samples used for channel imbalance amplitude (CIA) estimation. Second, a high-proportion distributed-target constraint is used to refine the samples for channel imbalance phase (CIP) and polarimetric crosstalk estimation, reducing the influence of nonideal scatterers on parameter estimation. Finally, a unique peak searching strategy based on progressively enlarged statistical scales is proposed to suppress the effect of multi-peak distributions on assessment result. Experiments were conducted using three GF-3 PolSAR images acquired over the SAR calibration site in Etuoke Banner, Ordos, Inner Mongolia, China, with CR results used as references, and considering finite sample uncertainty. The experimental results show that, compared with the conventional distributed-target-based method, the proposed method is closer to the corresponding CR mean in all comparisons, with the mean absolute deviations for CIA, CIP and crosstalk scenarios reduced to 0.024 dB, 2.043° and 3.069 dB, respectively. Therefore, it demonstrates the effectiveness and practical potential of the proposed method for PolSAR calibration quality assessment without CRs. Full article
(This article belongs to the Special Issue Remote Sensing Satellites Calibration and Validation: 2nd Edition)
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32 pages, 27884 KB  
Article
An Efficient Numerical Homogenization Method for Multi-Scale Modeling of 2.5D Package Warpage and Thermal Analysis
by Pengying Xu, Shaoyi Liu, Lu Hao, Jitang Zhang, Yan Wang, Qiulin Tan and Congsi Wang
Micromachines 2026, 17(7), 853; https://doi.org/10.3390/mi17070853 - 17 Jul 2026
Viewed by 606
Abstract
To achieve high interconnect density in 2.5D packages, various microscale structures such as through-silicon vias (TSVs), microbumps, and redistribution layers (RDLs) are employed. These features typically exist at the micron scale, whereas other package components span millimeter to centimeter scales, resulting in a [...] Read more.
To achieve high interconnect density in 2.5D packages, various microscale structures such as through-silicon vias (TSVs), microbumps, and redistribution layers (RDLs) are employed. These features typically exist at the micron scale, whereas other package components span millimeter to centimeter scales, resulting in a wide range of physical dimensions within the package. Although finite element analysis (FEA) has proven effective for evaluating the mechanical and thermal characteristics of 2.5D packages, the inherent multi-scale nature poses significant computational challenges and numerical convergence issues, severely hindering the design and analysis of increasingly dense packages. To address this problem, this paper proposes an efficient numerical homogenization method for the mechanical and thermal analysis of 2.5D packages. The method employs periodic boundary conditions (PBCs) based on the concept of referential statistical volume elements (rSVEs). In this approach, typical microstructures—including TSVs, microbumps, and RDL traces together with the surrounding matrix material—are treated as a homogeneous medium, and the equivalent material properties of the multi-scale structures are evaluated. These properties include the stiffness matrices (from which the equivalent Young’s modulus, shear modulus, and Poisson’s ratio can be derived), coefficients of thermal expansion, and thermal conductivity. Validation results demonstrate that the proposed method ensures continuity of displacement, stress, strain, and heat flux across opposite surface pairs of the rSVEs. Compared with experimental measurements and other existing homogenization techniques, the method accurately determines the equivalent material properties of complex multi-scale structures without being restricted to specific geometries, while significantly improving computational efficiency. Finally, the proposed numerical homogenization method is successfully applied to wafer warpage analysis during the manufacturing process and to thermal analysis under operating conditions. The results indicate that the method achieves high computational efficiency while maintaining accuracy in both mechanical and thermal analyses of 2.5D packages, thereby laying a solid foundation for the development of next-generation 2.5D package structures. Full article
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20 pages, 4216 KB  
Article
Image Recognition-Based Analysis and Simulation Optimization of Mechanical Performance of Steel Fiber-Reinforced Concrete
by Huifeng Su, Kece Guo, Wenlong Geng, Ning Cheng, Chenrui Li, Dehao Kong and Zhuoer Yang
Buildings 2026, 16(4), 704; https://doi.org/10.3390/buildings16040704 - 9 Feb 2026
Viewed by 434
Abstract
The traditional analysis of the mechanical performance of steel fiber-reinforced concrete (SFRC) predominantly relies on the assumption of an ideally random fiber distribution. This approach fails to account for the significant distribution inhomogeneity caused by practical construction processes like vibration, creating a discrepancy [...] Read more.
The traditional analysis of the mechanical performance of steel fiber-reinforced concrete (SFRC) predominantly relies on the assumption of an ideally random fiber distribution. This approach fails to account for the significant distribution inhomogeneity caused by practical construction processes like vibration, creating a discrepancy between simulation and reality. To address this, the main aim of this study was to demonstrate the critical impact of realistic fiber distribution on mechanical behavior by integrating image recognition with meso-mechanical simulation. Multi-factor controlled experiments were conducted to investigate the influence of vibration energy, fiber content, and aggregate volume fraction. An image recognition method was developed to accurately characterize the real spatial distribution of fibers, and these data were used to construct a three-dimensional meso-scale finite element model. Compared with the traditional model assuming random distribution, the proposed model based on the actual distribution showed significantly improved agreement with experimental results in terms of crack propagation paths and reduced the prediction error of the initial cracking load by more than 16.3%. For practitioners, the key takeaway is that modeling based on the actual fiber distribution is crucial for achieving realistic simulations. Our work provides a validated methodology to incorporate real distribution data, thereby improving the reliability of numerical assessments for SFRC structures, rather than relying on idealized random distribution assumptions. Full article
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22 pages, 8456 KB  
Article
Numerical Study on the Impact Resistance Performance of RC Walls Protected by Honeycomb Sandwich Panels
by Ran Yang, Yong Guo, Tao Zhang, Rui Zhang, Kedong Wang, Dan Song and Jigang Zhang
Buildings 2025, 15(21), 3921; https://doi.org/10.3390/buildings15213921 - 30 Oct 2025
Cited by 1 | Viewed by 990
Abstract
Reinforced concrete walls (RC walls) are widely used in transportation, building structures, and civil air defence engineering. RC walls are vulnerable to low-velocity impact, such as the fall of components caused by earthquakes or explosions, for example, and the impact from road objects, [...] Read more.
Reinforced concrete walls (RC walls) are widely used in transportation, building structures, and civil air defence engineering. RC walls are vulnerable to low-velocity impact, such as the fall of components caused by earthquakes or explosions, for example, and the impact from road objects, such as vehicles, during their service life. When subjected to instantaneous high-energy impact, RC walls at key positions are prone to severe damage, which can further lead to structural collapse. Therefore, it is necessary to consider improving the impact resistance of key RC walls in a structure. Using a porous honeycomb structure with excellent energy absorption performance to provide impact protection for key RC walls is an effective way to reduce the damage of RC walls and thereby enhance the impact resistance of a structure. Therefore, based on the author’s previous series of experimental and numerical studies on the impact resistance of RC walls, as well as the high-mass pendulum impact experimental study on the honeycomb sandwich panel composite RC wall (HSP-RC wall), this paper adopts a multi-scale modelling method in micro-mechanics and macro-mechanics to establish a pendulum impact finite element model (FEM) for the HSP-RC wall. The representative volume element (RVE) and periodic boundary condition (PBC) are used to calculate the elastic property parameters of the honeycomb, which guide the establishment of the FEMs for the HSP-RC wall. The FEMs can avoid the computational difficulty caused by refined simulation, analyse the impact damage of the HSP-RC walls more accurately, quantify the impact protection effect of the honeycomb sandwich panel, and thus facilitate the parametric analysis of the impact resistance of HSP-RC walls with different honeycomb panel structural parameters in subsequent studies. Full article
(This article belongs to the Section Building Structures)
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54 pages, 12628 KB  
Review
Cardiac Mechano-Electrical-Fluid Interaction: A Brief Review of Recent Advances
by Jun Xu and Fei Wang
Eng 2025, 6(8), 168; https://doi.org/10.3390/eng6080168 - 22 Jul 2025
Cited by 4 | Viewed by 3932
Abstract
This review investigates recent developments in cardiac mechano-electrical-fluid interaction (MEFI) modeling, with a focus on multiphysics simulation platforms and digital twin frameworks developed between 2015 and 2025. The purpose of the study is to assess how computational modeling methods—particularly finite element and immersed [...] Read more.
This review investigates recent developments in cardiac mechano-electrical-fluid interaction (MEFI) modeling, with a focus on multiphysics simulation platforms and digital twin frameworks developed between 2015 and 2025. The purpose of the study is to assess how computational modeling methods—particularly finite element and immersed boundary techniques, monolithic and partitioned coupling schemes, and artificial intelligence (AI)-enhanced surrogate modeling—capture the integrated dynamics of cardiac electrophysiology, tissue mechanics, and hemodynamics. The goal is to evaluate the translational potential of MEFI models in clinical applications such as cardiac resynchronization therapy (CRT), arrhythmia classification, atrial fibrillation ablation, and surgical planning. Quantitative results from the literature demonstrate <5% error in pressure–volume loop predictions, >0.90 F1 scores in machine-learning-based arrhythmia detection, and <10% deviation in myocardial strain relative to MRI-based ground truth. These findings highlight both the promise and limitations of current MEFI approaches. While recent advances improve physiological fidelity and predictive accuracy, key challenges remain in achieving multiscale integration, model validation across diverse populations, and real-time clinical applicability. The review concludes by identifying future milestones for clinical translation, including regulatory model certification, standardization of validation protocols, and integration of patient-specific digital twins into electronic health record (EHR) systems. Full article
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22 pages, 5719 KB  
Article
A Multiscale Compositional Numerical Study in Tight Oil Reservoir: Incorporating Capillary Forces in Phase Behavior Calculation
by Junqiang Wang, Li Wu, Qian Sun, Ruichao Zhang, Wenbin Chen, Haitong Yang and Shuoliang Wang
Appl. Sci. 2025, 15(6), 3082; https://doi.org/10.3390/app15063082 - 12 Mar 2025
Cited by 1 | Viewed by 1822
Abstract
Tight oil reservoirs offer significant development potential. Due to the pronounced capillary forces in their nanopores, phase behavior differs markedly from that in conventional reservoirs, challenging traditional equations of state and numerical simulation methods. This paper presents a multiscale compositional numerical simulation method [...] Read more.
Tight oil reservoirs offer significant development potential. Due to the pronounced capillary forces in their nanopores, phase behavior differs markedly from that in conventional reservoirs, challenging traditional equations of state and numerical simulation methods. This paper presents a multiscale compositional numerical simulation method that incorporates capillary forces, leveraging the parallel advantages of the multiscale finite volume method. The approach decouples the compositional model using a sequential format to derive pressure and transport equations, then solves the pressure equation iteratively in a multiscale format to enhance computational efficiency. Results show that the proposed method significantly improves simulation speed while maintaining accuracy. By considering capillary forces in phase equilibrium calculations, this model effectively characterizes phase behavior in tight oil reservoir development, making it highly relevant for Pressure Volume Temperature (PVT) simulation, development simulation, and forecasting development strategies. Full article
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32 pages, 9117 KB  
Article
Defining and Optimising High-Fidelity Models for Accurate Inherent Strain Calculation in Laser Powder Bed Fusion
by Iñaki Setien, Michele Chiumenti, Maria San Sebastian, Manuel A. Caicedo and Carlos A. Moreira
Metals 2025, 15(2), 180; https://doi.org/10.3390/met15020180 - 11 Feb 2025
Cited by 6 | Viewed by 2723
Abstract
Powder Bed Fusion–Laser Beam (PBF-LB) is a leading technique in metal additive manufacturing, yet it continues to face challenges related to residual stresses and distortions. The inherent strain method has emerged as a valuable predictive tool, offering early assessments of part behaviour due [...] Read more.
Powder Bed Fusion–Laser Beam (PBF-LB) is a leading technique in metal additive manufacturing, yet it continues to face challenges related to residual stresses and distortions. The inherent strain method has emerged as a valuable predictive tool, offering early assessments of part behaviour due to its simplicity and manageable computational demands. However, accurately defining the inherent strain tensor, which is critical for these models, remains a challenge. This study provides a comprehensive analysis of the local meso-scale model definition and inherent strain calculation procedure in the PBF-LB process using a multi-scale modelling approach. The primary objective is to guide the definition of local high-fidelity thermo-mechanical models. This research investigates the contributions of thermal, plastic, and activation strains (strains due to Finite Element (FE) activation) to the inherent strain tensor, demonstrating the significant impact of activation strains. A sensitivity analysis identified an optimal control volume size to ensure minimal boundary effects. An optimised local high-fidelity model is proposed to efficiently calculate inherent strain tensor, significantly reducing computational costs without compromising accuracy. The method was validated by applying it to a complex SBA actuator geometry, which showed good agreement between predicted and experimental distortions. The consistency of the proposed method with empirically derived tensors further reinforces its potential to improve predictive capabilities in the PBF-LB process, ultimately enhancing part quality. Full article
(This article belongs to the Special Issue Advances in 3D Printing Technologies of Metals—2nd Edition)
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27 pages, 9710 KB  
Article
A Multi-Scale Numerical Simulation Method Considering Anisotropic Relative Permeability
by Li Wu, Junqiang Wang, Deli Jia, Ruichao Zhang, Jiqun Zhang, Yiqun Yan and Shuoliang Wang
Processes 2024, 12(9), 2058; https://doi.org/10.3390/pr12092058 - 23 Sep 2024
Cited by 5 | Viewed by 2149
Abstract
Most of the oil reservoirs in China are fluvial deposits with firm reservoir heterogeneity, where differences in fluid flow capacity in individual directions should not be ignored; however, the available commercial reservoir simulation software cannot consider the anisotropy of the relative permeability. To [...] Read more.
Most of the oil reservoirs in China are fluvial deposits with firm reservoir heterogeneity, where differences in fluid flow capacity in individual directions should not be ignored; however, the available commercial reservoir simulation software cannot consider the anisotropy of the relative permeability. To handle this challenge, this paper takes full advantage of the parallelism of the multi-scale finite volume (MsFV) method and establishes a multi-scale numerical simulation approach that incorporates the effects of reservoir anisotropy. The methodology is initiated by constructing an oil–water black-oil model considering the anisotropic relative permeability. Subsequently, the base model undergoes decoupling through a sequential solution, formulating the pressure and transport equations. Following this, a multi-scale grid system is configured, within which the pressure and transport equations are progressively developed in the fine-scale grid domain. Ultimately, the improved multi-scale finite volume (IMsFV) method is applied to mitigate low-frequency error in the coarse-scale grid, thereby enhancing computational efficiency. This paper introduces two primary innovations. The first is the development of a multi-scale solution method for the pressure equation incorporating anisotropic relative permeability. Validated using the Egg model, a comparative analysis with traditional numerical simulations demonstrates a significant improvement in computational speed without sacrificing accuracy. The second innovation involves applying the multi-scale framework to investigate the impact of anisotropy relative permeability on waterflooding performance, uncovering distinct mechanisms by which absolute and relative permeability anisotropy influence waterflooding outcomes. Therefore, the IMsFV method can be used as an effective tool for high-resolution simulation and precise residual oil prediction in anisotropic reservoirs. Full article
(This article belongs to the Special Issue New Insight in Enhanced Oil Recovery Process Analysis and Application)
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21 pages, 11278 KB  
Article
Numerical Simulation of the Laser Welding Process for Diamond Saw Blades
by Qiang Xu, Xiaodie Cao, Yibo Liu, Yanjun Xu and Jiajun Wu
Photonics 2024, 11(7), 676; https://doi.org/10.3390/photonics11070676 - 19 Jul 2024
Cited by 1 | Viewed by 2760
Abstract
The development and application of laser welding transition layer technology is pivotal for manufacturing high-performance diamond saw blades. Despite its importance, there is a need for more precise modeling to optimize welding parameters and enhance blade performance. This study employs SYSWELD software to [...] Read more.
The development and application of laser welding transition layer technology is pivotal for manufacturing high-performance diamond saw blades. Despite its importance, there is a need for more precise modeling to optimize welding parameters and enhance blade performance. This study employs SYSWELD software to simulate the laser welding process, demonstrating high accuracy in predicting the molten pool shape. A cross-scale multi-field coupling model was established using the finite element method, incorporating temperature field, phase transformation, grain morphology, stress field, and fatigue performance. A comprehensive life cycle assessment identified optimal welding parameters. The results indicate that a laser welding speed of 26 mm/s and a power of 1700 W minimize weld stress, reduce the digital volume correlation (DVC) value, and enhance fatigue resistance. Additionally, welding tests confirmed that using 1700 W produced the highest tooth strength of 1200 MPa, validating the simulation results. This study addresses existing gaps in modeling accuracy and parameter optimization, offering a robust framework for improving the performance and reliability of laser-welded diamond saw blades. Full article
(This article belongs to the Special Issue Laser Processing and Modification of Materials)
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17 pages, 5785 KB  
Article
Assessing Reliability, Resilience and Vulnerability of Water Supply from SuDS
by Andrea Sulis, Martina Altana and Gianfranco Sanna
Sustainability 2024, 16(13), 5391; https://doi.org/10.3390/su16135391 - 25 Jun 2024
Cited by 7 | Viewed by 3879
Abstract
In recent decades, the impacts of urbanization on the hydrological cycle have led to an increase in the frequency and magnitude of urban flooding events, and this is also amplified by the effects of climate change. Sustainable Drainage Systems (SuDS) provide a revolutionary [...] Read more.
In recent decades, the impacts of urbanization on the hydrological cycle have led to an increase in the frequency and magnitude of urban flooding events, and this is also amplified by the effects of climate change. Sustainable Drainage Systems (SuDS) provide a revolutionary change in this field, improving the sustainability and resilience of cities. This research explores the integration of different SuDS with the aim of significantly reducing both the flow volume and celerity of floods in a residual urban catchment area of the metropolitan city of Querétaro (Mèxico), where extreme rainfall frequently occurs. This catchment is a representative suburb of urban pressure and environmental degradation problems. Currently, managing storm water under climate uncertainty through a multi-disciplinary approach is a major concern in this urban area. A 1D–2D coupling model of shallow water equations, the finite volume method, an unstructured meshing method, and a hybrid parallel computing application defined the optimal configuration of SuDS at catchment scale to reduce the flood vulnerability in Querétaro. Specifically, in this paper, we explore the management issues of the proposed SuDS configuration that acts as a water resource system with multiple purposes. A generic simulation model called MODSIM was applied to simulate the designed urban drainage system under a balanced IPCC future climate scenario in terms of reliability, resilience and vulnerability against water scarcity. The proposed hierarchical Reliability–Resilience–Vulnerability approach appears to be effective in evaluating the system performance, showing that the complete satisfaction of non-essential water uses in Querétaro can be assured at a 65% rate of reliability for a large range of reservoir storage conditions. Full article
(This article belongs to the Section Sustainable Water Management)
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45 pages, 57341 KB  
Article
Multi-Objective Topology Optimization of Conjugate Heat Transfer Using Level Sets and Anisotropic Mesh Adaptation
by Philippe Meliga, Wassim Abdel Nour, Delphine Laboureur, Damien Serret and Elie Hachem
Fluids 2024, 9(5), 105; https://doi.org/10.3390/fluids9050105 - 28 Apr 2024
Cited by 12 | Viewed by 6402
Abstract
This study proposes a new computational framework for the multi-objective topology optimization of conjugate heat transfer systems using a continuous adjoint approach. It relies on a monolithic solver for the coupled steady-state Navier–Stokes and heat equations, which combines finite elements stabilized by the [...] Read more.
This study proposes a new computational framework for the multi-objective topology optimization of conjugate heat transfer systems using a continuous adjoint approach. It relies on a monolithic solver for the coupled steady-state Navier–Stokes and heat equations, which combines finite elements stabilized by the variational multi-scale method, level set representations of the fluid–solid interfaces and immersed modeling of heterogeneous materials (fluid–solid) to ensure that the proper amount of heat is exchanged to the ambient fluid by solid objects in arbitrary geometry. At each optimization iteration, anisotropic mesh adaptation is applied in near-wall regions automatically captured by the level set. This considerably cuts the computational effort associated with calling the finite element solver, in comparison to traditional topology optimization algorithms operating on isotropic grids with a comparable refinement level. Given that we operate within the constraint of a specified number of nodes in the mesh, this allows not only to improve the accuracy of interface representation and motion but also to retain the high fidelity of the numerical solutions at the grid points just adjacent to the interface. Finally, the remeshing and resolution steps both run within a highly parallel environment, which makes it possible for the proposed algorithm to tackle large-scale problems in three dimensions with several tens of millions of state degrees of freedom. The developed solver is validated first by minimizing dissipation in a flow splitter device, for which the method delivers relevant optimal designs over a wide range of volume constraints and flow rate distributions over the multiple outlet orifices but yields better accuracy compared to reference data from literature obtained using uniform meshes (in the sense that the layouts are more smooth, and the solutions are better resolved). The scheme is then applied to a two-dimensional heat transfer problem, using bi-objective cost functionals combining flow resistance and thermal recoverable power. A comprehensive parametric study reveals a complex arrangement of optimal solutions on the Pareto front, with multiple branches of symmetric and asymmetric designs, some of them previously unreported. Finally, the algorithmic developments are substantiated with several three-dimensional numerical examples tackled under fixed weights for heat transfer and flow resistance, for which we show that the optimal layouts computed at low Reynolds number, that are intrinsically relevant to a broad range of microfluidic application, can also serve as smooth solutions to high-Reynolds-number engineering problems of practical interest. Full article
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19 pages, 12908 KB  
Article
A Combined Numerical–Analytical Study for Notched Fatigue Crack Initiation Assessment in TRIP Steel: A Local Strain and a Fracture Mechanics Approach
by Peter I. Christodoulou and Alexis T. Kermanidis
Metals 2023, 13(10), 1652; https://doi.org/10.3390/met13101652 - 27 Sep 2023
Cited by 10 | Viewed by 3050
Abstract
In the fatigue design of metallic components using the safe-life approach, fatigue crack initiation as a development of slip systems at the nanoscale, followed by microstructurally short crack growth, is critical for the onset of structural failure. The development of reliable analytical tools [...] Read more.
In the fatigue design of metallic components using the safe-life approach, fatigue crack initiation as a development of slip systems at the nanoscale, followed by microstructurally short crack growth, is critical for the onset of structural failure. The development of reliable analytical tools for the prediction of crack initiation, although very complex due to the inherent multiscale fatigue damage processes involved, is important for promoting a more sophisticated design but, more importantly, enhancing the safety in regard to fatigue. The assessment of fatigue crack initiation life at the root of a V-shaped notch is performed by implementing a local strain and a fracture mechanics concept. In the low cycle fatigue analysis, the finite element method is used to determine the local stress–strain response at the notch root, which takes into account elastoplastic material behavior. Fatigue crack initiation is treated as the onset of a short corner crack by incremental damage accumulation and failure of a material element volume at the notch root. The finite element results are compared against established methodologies such as the Neuber and strain energy density methods. In the fracture mechanics approach, fatigue crack initiation is treated as the onset and propagation of a corner crack to a finite short crack. Fatigue experiments in two different transformation-induced plasticity (TRIP) steels were conducted to evaluate the analytical predictions and to determine the physical parameters for the definition of crack initiation. The analytical results show that the finite element method may be successfully implemented with existing fatigue models for a more accurate determination of the local stress–strain behavior at the notch tip in order to improve the assessment of fatigue crack initiation life compared to the established analytical methodologies. Full article
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13 pages, 5520 KB  
Article
Multiscale Analysis of the Highly Stretchable Carbon−Based Polymer Strain Sensor
by Junpu Wang, Zhu Wang, Yanjiang Zuo and Wenzhi Wang
Polymers 2023, 15(7), 1780; https://doi.org/10.3390/polym15071780 - 3 Apr 2023
Cited by 6 | Viewed by 2538
Abstract
In this paper, a multiscale analysis method was proposed to simulate carbon nanoparticles (CNPs)−filled polymers which can be strain sensors applied in wearable electronic devices, flexible skin, and health monitoring fields. On the basis of the microstructure characteristics of the composite, a microscale [...] Read more.
In this paper, a multiscale analysis method was proposed to simulate carbon nanoparticles (CNPs)−filled polymers which can be strain sensors applied in wearable electronic devices, flexible skin, and health monitoring fields. On the basis of the microstructure characteristics of the composite, a microscale representative volume element model of the CNPs−filled polymer was established using the improved nearest−neighbor algorithm. By finite element analysis, the variation of the junction widths of adjacent aggregates can be extracted from the simulation results. Then, according to the conductive mechanism of CNP−filled polymers, the composite was simplified as a circuit network composed of vast random resistors which were determined by the junction widths between adjacent aggregates. Hence, by taking junction widths as the link, the resistance variation of the CNPs−filled polymer with the strain can be obtained. To verify the proposed method, the electromechanical responses of silicone elastomer filled with different CNPs under different filling amounts were investigated numerically and experimentally, respectively, and the results were in good agreement. Therefore, the multiscale analysis method can not only reveal the strain−sensing mechanism of the composite from the microscale, but also effectively predict the electromechanical behavior of the CNPs−filled polymer with different material parameters. Full article
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14 pages, 5769 KB  
Article
A Hybrid Euler–Lagrange Model for the Paint Atomization Process of Air Spraying
by Shiming Chen, Yan Chen, Zhaojie Wu, Junze Jiang, Jiang Li and Weixing Hua
Processes 2022, 10(12), 2513; https://doi.org/10.3390/pr10122513 - 26 Nov 2022
Cited by 6 | Viewed by 3109
Abstract
The modeling of the paint atomization process is a barrier in computational fluid dynamics numerical simulation for the whole process of air spraying, and seriously restricts robot intelligent spray gun trajectory planning and the improvement of coating quality. Consequently, a multi-scale paint atomization [...] Read more.
The modeling of the paint atomization process is a barrier in computational fluid dynamics numerical simulation for the whole process of air spraying, and seriously restricts robot intelligent spray gun trajectory planning and the improvement of coating quality. Consequently, a multi-scale paint atomization model based on the hybrid Euler–Lagrange method was established in this paper, which included a large liquid micelle motion model, a particle motion model, and a turbulence flow model. The Euler method was adopted to capture the gas–liquid interface in the atomization flow field to describe the deformation and motion of large liquid micelles. The identification and transformation mechanisms of large liquid micelles and small particles were constructed by the particle motion model, and the motion of small droplets generated by paint atomization was tracked by the Lagrange method. The turbulence motion of the fluid in the process of paint atomization was described by a two-equation turbulence model. The model calculation method consisting of a finite-volume model, an adaptive hexcore mesh technique and a pressure-based coupled algorithm was established. The multi-scale atomization model was solved and model validation was carried out, which included mesh independence verification and model reliability analysis. The numerical simulation results predicted the atomization flow field parameters, paint atomization shapes, and the changing process from paint to liquid droplets, which was consistent with the experimental data. As a result, the established multi-scale atomization model in this paper is reliable for studying the paint atomization process of air spraying. Full article
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19 pages, 3619 KB  
Article
Predicting Material Properties of Additively Manufactured Acrylonitrile Butadiene Styrene via a Multiscale Analysis Process
by Phan Quoc Khang Nguyen, Nima Zohdi, Patrick Kamlade and Richard (Chunhui) Yang
Polymers 2022, 14(20), 4310; https://doi.org/10.3390/polym14204310 - 13 Oct 2022
Cited by 17 | Viewed by 3683
Abstract
Additive manufacturing (AM) has inherent mechanical strength inconsistencies when the build orientation changes. To address this issue, theoretical models, including analytical and numerical models, can be developed to predict the material properties of additively manufactured materials. This study develops a systematic finite element [...] Read more.
Additive manufacturing (AM) has inherent mechanical strength inconsistencies when the build orientation changes. To address this issue, theoretical models, including analytical and numerical models, can be developed to predict the material properties of additively manufactured materials. This study develops a systematic finite element (FE)-based multiscale numerical model and simulation process for the polymer acrylonitrile butadiene styrene (ABS). ABS samples are fabricated using fused deposition modelling (FDM) to determine the material properties and mechanical behaviours. For macroscale analysis, good agreement between the numerical and experimental tensile strength of transverse samples proved that the FE model is applicable for applying a reverse engineering method in simulating the uniaxial tension of samples. The FE modelling method shows its capability to consider infill density effects. For mesoscale analysis, two methods are developed. The first method is a representative volume element (RVE)-based numerical model for all longitudinal samples. The second method is analytical and based on the rule of mixtures (ROM). Modified rule of mixtures (MROM) models are also developed, which demonstrate an improvement compared to the original ROM models. The research outcomes of this study can facilitate the AM process of parts in various engineering fields. Full article
(This article belongs to the Special Issue New Progress of Polymeric Materials in Advanced Manufacturing)
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