Search Results (21)

Graphene oxide (GO) films have attracted significant attention due to their potential in separation and filtration applications. Based on their unique lamellar structure and ultrathin nature, GO films are difficult to maintain in a free-standing form and typically require substrate support. Consequently, understanding their film formation behavior and mechanisms on substrates is of paramount importance. This work employs commonly used nonwoven fibrous membranes as substrates and guided by the coffee-ring theory, systematically investigates the film formation behaviors, film morphology, and underlying mechanisms of GO films on fibrous membranes with varying wettability. Fibrous membranes with different wetting properties—hydrophilic, hydrophobic, and superhydrophobic—were prepared via electrospinning and initiated chemical vapor deposition (iCVD) surface modification techniques. The spreading behaviors, deposition dynamics, capillary effects, and evaporation-induced film formation mechanisms of GO suspensions on these substrates were thoroughly examined. The results showed that GO formed belt-like, ring-like, and circular patterns on the three fibrous membranes, respectively. GO films encapsulated more than the upper half, approximately the upper half, and the top portion of fibers, respectively. Pronounced wrinkling of GO films was observed except for those on the hydrophilic fibrous membrane. This work demonstrates that tuning the wettability of fibrous substrates enables precise control over GO film morphology, including fiber encapsulation, wrinkling, and coverage area. Furthermore, it deepens the understanding of the interactions between 1D nanofibers and 2D GO sheets at low-dimensional scales, laying a foundational basis for the optimized design of membrane engineering. Full article

Dew collection is one of the most efficient water harvesting methods. In this work, we experimentally investigated the effects of modified nanostructured surfaces on water harvesting performance. Aluminum surfaces exhibiting hydrophobic, superhydrophobic, hydrophilic, and biphilic properties were utilized in this study. The superhydrophobic surface was fabricated using a fluorinated modified silica nanoparticles coating, while nanolaser processing and the surface abrasion with sandpapers were employed to create two distinct hydrophilic structures. In addition, various biphilic surface patterns, incorporating both superhydrophobic and hydrophilic characteristics, were also fabricated. The nanolaser-treated surface demonstrated the highest water harvesting performance, achieving a water collection of 386.7 mL/m². This performance represented a 42% increase compared to unpolished sample and a 282% increase relative to the superhydrophobic sample. Furthermore, the results indicated that the optimal biphilic surface pattern occurred at a 1:4 superhydrophobic-to-hydrophilic area ratio. The experimental outcomes were further interpreted through the mechanisms underlying water harvesting. Additionally, the experimental results were explained with the water harvesting mechanism. Full article

Ice accumulation on cold surfaces presents significant operational and safety challenges in various fields such as power transmission, aviation, and polar marine transportation. This study investigates the effectiveness of selectively applied superhydrophobic patterns on hydrophilic substrates to locally control freezing behaviors. The freezing dynamics of water droplets impacting surfaces with hybrid wettability patterns were investigated experimentally under cold conditions. The results demonstrate that superhydrophobic surfaces significantly reduce the freezing rate due to decreased contact time and the contact region. By selectively placing superhydrophobic patterns on hydrophilic surfaces, the location of ice formation could be effectively manipulated. The use of multiple superhydrophobic stripes was found to segment the impacting droplets into several parts, implying the ability to selectively avoid ice accumulation at specific areas. Furthermore, experiments identified critical temperature thresholds at which the effectiveness of superhydrophobic stripes diminishes. When the temperature of the substrate is higher than −25 °C, the superhydrophobic stripes can sufficiently divide an impacting droplet leaving no ice at the superhydrophobic region. In the tested temperature range between −25 °C and −40 °C, the ice coverage ratio at the superhydrophobic region increases as temperature decreases, with a maximum value of 25.6 ± 2.33% at −40 °C. Superhydrophobic patterns also exhibited improved deicing efficiency during melting processes, highlighting their potential for robust ice management applications. Full article

Motion control of droplets undergoing collisions with solid surface is required in a number of technological and industrial situations. Droplet dynamics after lifting off is often unpredictable, leading to a major problem in many technologies that droplets move in uncontrolled and potentially undesirable ways. Herein, this work shows that well-designed surface chemistry can produce an accurate control of force transmission to impinging droplets, permitting precise controlled droplet rebounce. The non-wetting surfaces (superhydrophobic), which mimics the water-repellent mechanism of lotus leaves via micro-to-nanoscale hierarchical morphology, with patterned “defect” of extreme wettability (hydrophilic), are synthesized by photolithography using only one inexpensive fluorine-free reagent (methyltrichlorosilane). The contact line of impinging droplet during flatting and receding is free to move on the superhydrophobic region and pinned as it meets with the hydrophilic defect, which introduces a net surface tension force allowing patterned droplet deposition, controlled droplet splitting, and directed droplet rebound. The work also achieves controlled vertical rebound of impinging droplets on inclined surfaces by controlling defect’s size, impact position, and impact velocity. This research demonstrates pinning forces as a general strategy to attain sophisticated droplet motions, which opens an avenue in future explorations, such as matter transportation, energy transformation, and object actuation. Full article

Laser surface texturing (LST) is a versatile method for enhancing material surface properties, offering high precision and flexibility for surface modification. This review comprehensively examines the application of laser texturing technology for surface protection and functional regulation of aluminum alloys, focusing on wettability, anti-icing, corrosion resistance, and wear resistance. It highlights recent progress in laser surface patterning techniques, describing the principles and attributes of methods such as direct laser writing, laser interference patterning, and laser shock treatment. The influence of laser intensity, scanning velocity, and texture spacing on surface topography is discussed thoroughly. Mechanisms of wettability control via laser surface texturing are summarized, emphasizing the key factors required to achieve superhydrophobic or hydrophilic properties through texture design. Advancements in enhancing anti-icing, anti-frost, anti-fouling, and anti-corrosion properties through multi-scale textures and their synergistic effects with functional coatings are analyzed. Additionally, the enhancement of wear resistance and friction performance under both dry and lubricated conditions is reviewed, with a focus on how the geometry and arrangement of textures affect the coefficient of friction and wear rate. Finally, the paper addresses challenges and future directions, including process optimization, scalability, and the integration of LST with advanced coatings to maximize its potential in aluminum alloy applications. Full article

In this study, a series of amine-modified mesoporous silica (AMS)-based epoxy composites with superhydrophobic biomimetic structure surface of Xanthosoma sagittifolium leaves (XSLs) were prepared and applied as anti-corrosion and anti-biofilm coatings. Initially, the AMS was synthesized by the base-catalyzed sol–gel reaction of tetraethoxysilane (TEOS) and triethoxysilane (APTES) through a non-surfactant templating route. Subsequently, a series of AMS-based epoxy composites were prepared by performing the ring-opening polymerization of DGEBA with T-403 in the presence of AMS spheres, followed by characterization through FTIR, TEM, and CA. Furthermore, a nano-casting technique with polydimethylsiloxane (PDMS) as the soft template was utilized to transfer the surface pattern of natural XSLs to AMS-based epoxy composites, leading to the formation of AMS-based epoxy composites with biomimetic structure. From a hydrophilic CA of 69°, the surface of non-biomimetic epoxy significantly increased to 152° upon introducing XSL surface structure to the AMS-based epoxy composites. Based on the standard electrochemical anti-corrosion and anti-biofilm measurements, the superhydrophobic BEAMS3 composite was found to exhibit a remarkable anti-corrosion efficiency of ~99% and antimicrobial efficacy of 82% as compared to that of hydrophilic epoxy coatings. Full article

Chemical instability of liquid-repellent surfaces is one of the nontrivial hurdles that hinders their real-world applications. Although much effort has been made to prepare chemically durable liquid-repellent surfaces, little attention has been paid to exploit the instability for versatile use. Herein, we propose to create hydrophilic patterns on a superhydrophobic surface by taking advantage of its chemical instability induced by acid solution treatment. A superhydrophobic Cu(OH)₂ nanoneedle-covered Cu plate that shows poor stability towards HCl solution (1.0 M) is taken as an example. The results show that 2.5 min of HCl solution exposure leads to the etching of Cu(OH)₂ nanoneedles and the partial removal of the self-assembled fluoroalkyl silane molecular layer, resulting in the wettability transition from superhydrophobocity to hydrophilicity, and the water contact angle decreases from ~160° to ~30°. Hydrophilic dimples with different diameters are then created on the superhydrophobic surfaces by depositing HCl droplets with different volumes. Afterwards, the hydrophilic dimple-patterned superhydrophobic surfaces are used for water droplet manipulations, including controlled transfer, merging, and nanoliter droplet deposition. The results thereby verify the feasibility of creating wettability patterns on superhydrophobic surfaces by using their chemical instability towards corrosive solutions, which broadens the fabrication methods and applications of functional liquid-repellent surfaces. Full article

Eutectic gallium–indium (EGaIn) is an ideal material for preparing flexible electrodes, but its high surface tension poses a challenge during deposition and patterning. Herein, we propose a laser-induced selective surface wetting technique (SSWT) to enable the facile and straightforward fabrication of flexible finely and directly patternable EGaIn liquid metal electrodes. Our proposed technique selectively controls the wettability of EGaIn by establishing a perfluorinated self-assembled monolayer on a zinc oxide nanorod array to impart superhydrophobicity and then inducing specific sites on the hydrophilized surface by ultraviolet (UV) pulsed laser ablation, thereby enabling fine patterning (linewidth, ~50 μm). Surface analysis of the effect of laser ablation was also performed to elucidate the mechanism of SSWT. The patterned EGaIn liquid metal electrode fabricated by SSWT exhibited superior flexibility, with a resistance change (ΔR/R₀) of only 18.6% compared with a Ag thin film electrode, which showed a dramatic increase in ΔR/R₀ to nearly 500% after 50,000 folding cycles at a peak strain of 2.5%. The simple and easily implementable liquid metal patterning technique proposed in this study may potentially be applied in the field of wearable and stretchable electronics, which requires extreme flexibility. Full article

The current work aims to experimentally evaluate the effect of the size of circular superhydrophobic regions of biphilic surfaces on the bubble dynamics under pool boiling conditions. Biphilic surfaces are structured surfaces with tunable wettability, presenting an array of hydrophobic small spots in a hydrophilic surface or vice versa. The factors that affect the bubble dynamics are of geometric nature such as the diameters of the bubbles, their volume, and the height of the centroid, and of more complex nature such as the departure frequency of the bubbles and the rate of evaporation mass transfer. In this study, the bubble dynamics and boiling performance were evaluated by adjusting the diameter of the single circular superhydrophobic regions. A stainless steel AISI 304 foil was used as the base hydrophilic region, and the superhydrophobic regions were made by spray coating the NeverWet^® superhydrophobic solution over well-defined masks. The main conclusion was that the bubble dynamics are clearly affected by the diameter of the superhydrophobic spots. The smaller spots favored the generation of more uniform and stable bubbles, mainly due to the border surface tension forces’ dominance. With the increase in the diameter of the bubbles, the surface tension acting at the border with the much larger hydrophilic region impacts the process less. Thus, the smaller superhydrophobic regions had higher evaporation mass transfer rates. The region with the best pool boiling performance along with improved bubble dynamics was the superhydrophobic region with an 0.8 mm diameter, corresponding to a superhydrophobic area to total area ratio of 0.11%. Moreover, this experimental work confirmed that the bubble dynamics’ impacting factors such as the diameter at the various stages of development of the bubbles can be modulated according to the final objectives of the design and fabrication of the biphilic surfaces. The research significance and novelty of this work come from the comprehensive study of the geometrical pattern of the heat transfer surface in pool boiling conditions and its impact on the bubble dynamics and heat transfer capability. We also suggest further studies considering nanoscale superhydrophobic spot arrangements and the future usage of different working fluids such as nanofluids. Full article

Conversion of a regular metal surface to a superhydrophobic one has great appeal because of the wide range of potential applications such as anti-fouling, anti-corrosion, and anti-icing. One promising technique is to modify surface wettability by laser processing to form nano-micro hierarchical structures with various patterns, such as pillars, grooves, and grids, followed by an aging process in the air or additional chemical processes. Surface processing is typically a lengthy process. Herein, we demonstrate a facile laser technique that converts the surface wettability of aluminum from inherently hydrophilic to hydrophobic and superhydrophobic with single-shot nanosecond laser irradiation. A single shot covers a fabrication area of approximately 19.6 mm². The resultant hydrophobic and superhydrophobic effects persisted after six months. The effect of the incident laser energy on the surface wettability is studied, and the underlying mechanism of the wettability conversion through single-shot irradiation is suggested. The obtained surface shows a self-cleaning effect and the control of water adhesion. The single-shot nanosecond laser processing technique promises a fast and scalable method to produce laser-induced surface superhydrophobicity. Full article

Ice generation on the surface of wind generator blades can affect the performance of the generator in several aspects. It can deteriorate sensor performance, reduce efficiency, and cause mechanical failures. One of the alternatives to minimize these effects is to include passive solutions based on the modification of the blade surfaces, and in particular to generate superhydrophobic behavior. Ultra-short laser systems enable improved micromachining of polymer surfaces by reducing the heat affected zone (HAZ) and improving the quality of the final surface topography. In this study, a green fs laser is used to micromachine different patterns on the surface of materials with the same structure that can be found in turbine blades. Convenient optimization of surface topography via fs laser micromachining enables the transformation of an initially hydrophilic surface into a superhydrophobic one. Thus, an initial surface finish with a contact angle ca. 69° is transformed via laser treatment into one with contact angle values above 170°. In addition, it is observed that the performance of the surface is maintained or even improved with time. These results open the possibility of using lasers to control turbine blade surface microstructure while avoiding the use of additional chemical coatings. This can be used as a complementary passive treatment to avoid ice formation in these large structures. Full article

Increased cooling requirements of many compact systems involving high heat fluxes demand the development of high-performance cooling techniques including immersion cooling utilizing pool boiling. This study presents the functionalization of copper surfaces to create interfaces for enhanced pool boiling heat transfer. Three types of surface structures including a crosshatch pattern, shallow channels and deep channels were developed using nanosecond laser texturing to modify the surface micro- and nanomorphology. Each type of surface structure was tested in the as-prepared superhydrophilic state and superhydrophobic state following hydrophobization, achieved through the application of a nanoscale self-assembled monolayer of a fluorinated silane. Boiling performance evaluation was conducted through three consecutive runs under saturated conditions at atmospheric pressure utilizing water as the coolant. All functionalized surfaces exhibited enhanced boiling heat transfer performance in comparison with an untreated reference. The highest critical heat flux of 1697 kW m⁻² was achieved on the hydrophobized surface with shallow channels. The highest heat transfer coefficient of 291.4 kW m⁻² K⁻¹ was recorded on the hydrophobized surface with deep channels at CHF incipience, which represents a 775% enhancement over the highest values recorded on the untreated reference. Surface microstructure was identified as the key reason for enhanced heat transfer parameters. Despite large differences in surface wettability, hydrophobized surfaces exhibited comparable (or even higher) CHF values in comparison with their hydrophilic counterparts, which are traditionally considered as more favorable for achieving high CHF values. A significant reduction in bubble departure diameter was observed on the hydrophobized surface with deep channels and is attributed to effective vapor entrapment, which is pointed out as a major contributing reason behind the observed extreme boiling heat transfer performance. Full article

The influence of ultra-short laser modification on the surface morphology and possible chemical alteration of poly-lactic acid (PLA) matrix in respect to the optimization of cellular and antibacterial behavior were investigated in this study. Scanning electron microscopy (SEM) morphological examination of the processed PLA surface showed the formation of diverse hierarchical surface microstructures, generated by irradiation with a range of laser fluences (F) and scanning velocities (V) values. By controlling the laser parameters, diverse surface roughness can be achieved, thus influencing cellular dynamics. This surface feedback can be applied to finely tune and control diverse biomaterial surface properties like wettability, reflectivity, and biomimetics. The triggering of thermal effects, leading to the ejection of material with subsequent solidification and formation of raised rims and 3D-like hollow structures along the processed zones, demonstrated a direct correlation to the wettability of the PLA. A transition from superhydrophobic (θ > 150°) to super hydrophilic (θ < 20°) surfaces can be achieved by the creation of grooves with V = 0.6 mm/s, F = 1.7 J/cm². The achieved hierarchical architecture affected morphology and thickness of the processed samples which were linked to the nature of ultra-short laser-material interaction effects, namely the precipitation of temperature distribution during material processing can be strongly minimized with ultrashort pulses leading to non-thermal and spatially localized effects that can facilitate volume ablation without collateral thermal damage The obtained modification zones were analyzed employing Fourier transform infrared (FTIR), X-ray photoelectron spectroscopy (XPS), Energy dispersive X-ray analysis (EDX), and optical profilometer. The modification of the PLA surface resulted in an increased roughness value for treatment with lower velocities (V = 0.6 mm/s). Thus, the substrate gains a 3D-like architecture and forms a natural matrix by microprocessing with V = 0.6 mm/s, F = 1.7 J/cm², and V = 3.8 mm/s, F = 0.8 J/cm². The tests performed with Mesenchymal stem cells (MSCs) demonstrated that the ultra-short laser surface modification altered the cell orientation and promoted cell growth. The topographical design was tested also for the effectiveness of bacterial attachment concerning chosen parameters for the creation of an array with defined geometrical patterns. Full article

Coalescence-induced droplet jumping has received more attention recently, because of its potential applications in condensation heat transfer enhancement, anti-icing and self-cleaning, etc. In this paper, the molecular dynamics simulation method is applied to study the coalescence-induced jumping of two nanodroplets with equal size on the surfaces of periodic strip-like wettability patterns. The results show that the strip width, contact angle and relative position of the center of two droplets are all related to the jumping velocity, and the jumping velocity on the mixed-wettability superhydrophobic surfaces can exceed the one on the perfect surface with a 180° contact angle on appropriately designed surfaces. Moreover, the larger both the strip width and the difference of wettability are, the higher the jumping velocity is, and when the width of the hydrophilic strip is fixed, the jumping velocity becomes larger with the increase of the width of the hydrophobic strip, which is contrary to the trend of fixing the width of the hydrophobic strip and altering the other strip width. Full article

This study addresses the combination of customized surface modification with the use of nanofluids, to infer on its potential to enhance pool-boiling heat transfer. Hydrophilic surfaces patterned with superhydrophobic regions were developed and used as surface interfaces with different nanofluids (water with gold, silver, aluminum and alumina nanoparticles), in order to evaluate the effect of the nature and concentration of the nanoparticles in bubble dynamics and consequently in heat transfer processes. The main qualitative and quantitative analysis was based on extensive post-processing of synchronized high-speed and thermographic images. To study the nucleation of a single bubble in pool boiling condition, a numerical model was also implemented. The results show an evident benefit of using biphilic patterns with well-established distances between the superhydrophobic regions. This can be observed in the resulting plot of the dissipated heat flux for a biphilic pattern with seven superhydrophobic spots, δ = 1/d and an imposed heat flux of 2132 w/m². In this case, the dissipated heat flux is almost constant (except in the instant t* ≈ 0.9 when it reaches a peak of 2400 W/m²), whilst when using only a single superhydrophobic spot, where the heat flux dissipation reaches the maximum shortly after the detachment of the bubble, dropping continuously until a new necking phase starts. The biphilic patterns also allow a controlled bubble coalescence, which promotes fluid convection at the hydrophilic spacing between the superhydrophobic regions, which clearly contributes to cool down the surface. This effect is noticeable in the case of employing the Ag 1 wt% nanofluid, with an imposed heat flux of 2132 W/m², where the coalescence of the drops promotes a surface cooling, identified by a temperature drop of 0.7 °C in the hydrophilic areas. Those areas have an average temperature of 101.8 °C, whilst the average temperature of the superhydrophobic spots at coalescence time is of 102.9 °C. For low concentrations as the ones used in this work, the effect of the nanofluids was observed to play a minor role. This can be observed on the slight discrepancy of the heat dissipation decay that occurred in the necking stage of the bubbles for nanofluids with the same kind of nanoparticles and different concentration. For the Au 0.1 wt% nanofluid, a heat dissipation decay of 350 W/m² was reported, whilst for the Au 0.5 wt% nanofluid, the same decay was only of 280 W/m². The results of the numerical model concerning velocity fields indicated a sudden acceleration at the bubble detachment, as can be qualitatively analyzed in the thermographic images obtained in this work. Additionally, the temperature fields of the analyzed region present the same tendency as the experimental results. Full article