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Keywords = hydraulic robotic manipulator

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16 pages, 3007 KiB  
Article
Multilayer Neurolearning of Measurement-Information-Poor Hydraulic Robotic Manipulators with Disturbance Compensation
by Guichao Yang and Zhiying Shi
Mathematics 2025, 13(4), 683; https://doi.org/10.3390/math13040683 - 19 Feb 2025
Viewed by 511
Abstract
In order to further improve the tracking performance of multiple-degree-of-freedom serial electro-hydraulic robotic manipulators, a high-performance multilayer neurocontroller will be proposed. In detail, multilayer neural networks will be employed to approximate the smooth and non-smooth state-dependent modeling uncertainties. Meanwhile, extended state observers will [...] Read more.
In order to further improve the tracking performance of multiple-degree-of-freedom serial electro-hydraulic robotic manipulators, a high-performance multilayer neurocontroller will be proposed. In detail, multilayer neural networks will be employed to approximate the smooth and non-smooth state-dependent modeling uncertainties. Meanwhile, extended state observers will be utilized to estimate matched and unmatched time-varying disturbances. Moreover, these estimated values will be incorporated into the synthesized controller to compensate for the modeling uncertainties. Significantly, the proposed controller without “explosion of complexity” is suitable for the scene where the joint angular velocities are not measurable. Additionally, the sensor measurement noises can be reduced and input saturation nonlinearity will be handled. Full article
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14 pages, 5554 KiB  
Article
Novel Dual Parallel-Connected-Pump Hydraulic System and Error Allocation Strategy for Segment Assembly
by Lijie Jiang, Zhe Zheng, Kaihao Zhu, Guofang Gong, Huayong Yang and Dong Han
Machines 2024, 12(12), 913; https://doi.org/10.3390/machines12120913 - 12 Dec 2024
Viewed by 949
Abstract
Segment assembly is one of the principal processes during tunnel construction using a tunnel boring machine (TBM). The segment erector is a robotic manipulator powered by a hydraulic system that assembles prefabricated concrete segments onto the excavated tunnel surface. In the case of [...] Read more.
Segment assembly is one of the principal processes during tunnel construction using a tunnel boring machine (TBM). The segment erector is a robotic manipulator powered by a hydraulic system that assembles prefabricated concrete segments onto the excavated tunnel surface. In the case of a larger diameter, while the segment assembly has a more extensive range of motion, it also demands more control accuracy. However, the single-pump-based hydraulic system fails to meet the dual requirements. Therefore, this paper proposes a novel dual parallel-connected-pump hydraulic system consisting of a small displacement pump and a large displacement pump. On this basis, taking advantage of both the quick response and low dead zone of the small pump and the high flow range of the large pump, a two-level error allocation strategy is constructed to coordinate the two pumps and keep the motion error of segment assembly within a small range. Finally, comparative experiments were conducted, and the results show that the proposed scheme achieves the simultaneous high-level synchronization of the two pumps and high-precision and high-speed motion-tracking performance. Full article
(This article belongs to the Section Turbomachinery)
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16 pages, 5643 KiB  
Article
Revolutionizing Palm Dates Harvesting with Multirotor Flying Vehicles
by Hanafy M. Omar and Saad M. S. Mukras
Appl. Sci. 2024, 14(22), 10529; https://doi.org/10.3390/app142210529 - 15 Nov 2024
Viewed by 1762
Abstract
This study addresses the challenges of traditional date palm harvesting, which is often labor-intensive and hazardous, by introducing an innovative solution utilizing multirotor flying vehicles (MRFVs). Unlike conventional methods such as hydraulic lifts and ground-based robotic manipulators, the proposed system integrates a quadrotor [...] Read more.
This study addresses the challenges of traditional date palm harvesting, which is often labor-intensive and hazardous, by introducing an innovative solution utilizing multirotor flying vehicles (MRFVs). Unlike conventional methods such as hydraulic lifts and ground-based robotic manipulators, the proposed system integrates a quadrotor equipped with a winch and a suspended robotic arm with a precision saw. Controlled remotely via a mobile application, the quadrotor navigates to targeted branches on the date palm tree, where the robotic arm, guided by live video feedback from integrated cameras, accurately severs the branches. Extensive testing in a controlled environment demonstrates the system’s potential to significantly improve harvesting efficiency, safety, and cost-effectiveness. This approach offers a promising alternative to traditional harvesting methods, providing a scalable solution for date palm cultivation, particularly in regions with large-scale plantations. This work marks a significant advancement in the field of agricultural automation, offering a safer, more efficient method for harvesting date palms and contributing to the growing body of knowledge in automated farming technologies. Full article
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19 pages, 7841 KiB  
Article
Research on the Optimization of the PID Control Method for an EOD Robotic Manipulator Using the PSO Algorithm for BP Neural Networks
by Yunkang Zhou, Xiaohui He, Faming Shao and Xiangpo Zhang
Actuators 2024, 13(10), 386; https://doi.org/10.3390/act13100386 - 1 Oct 2024
Cited by 5 | Viewed by 1432
Abstract
Large-scale explosive ordnance disposal (EOD) robotic manipulators can replace manual EOD tasks, offering higher efficiency and better safety. This study focuses on the control strategies and response speeds of EOD robotic manipulators. Using Adams to establish the dynamic model of an EOD robotic [...] Read more.
Large-scale explosive ordnance disposal (EOD) robotic manipulators can replace manual EOD tasks, offering higher efficiency and better safety. This study focuses on the control strategies and response speeds of EOD robotic manipulators. Using Adams to establish the dynamic model of an EOD robotic manipulator and constructing a hydraulic system model in AMEsim, a co-simulation model is integrated. This study proposes a PID control strategy optimized by the particle swarm optimization (PSO) algorithm for a backpropagation (BP) neural network and simulates the system’s step response for analysis. To address the vibration issues arising during the manipulator’s motion, B-spline curves are used for trajectory optimization to reduce vibrations. The PSO algorithm optimizes the connection weight matrix of the BP neural network, solving the potential problem of local minima during the training process of the BP neural network, thereby enhancing the global search capability, learning efficiency, and network performance. Simulation results indicate that compared to traditional BP+PID control, genetic algorithm (GA)+PID control, and whale optimization algorithm (WOA)-BP+PID control, the PSO-BP+PID algorithm control rapidly tunes the PID control parameters Kp, Ki, and Kd. Under the same step function conditions, the overshoot is only 1.37%, significantly lower than other methods, and the settling time is only 14 s. After stabilization, there is almost no error, demonstrating faster response speed, higher control accuracy, and stronger robustness. This research has theoretical value and reference significance for the control methods and improvements in EOD robotic manipulators. Full article
(This article belongs to the Section Actuators for Robotics)
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25 pages, 14633 KiB  
Article
Design and Simulation of a Seven-Degree-of-Freedom Hydraulic Robot Arm
by Jun Zhong, Wenjun Jiang, Qianzhuang Zhang and Wenhao Zhang
Actuators 2023, 12(9), 362; https://doi.org/10.3390/act12090362 - 14 Sep 2023
Cited by 4 | Viewed by 8143
Abstract
The current reliance on manual rescue is inefficient, and lightweight, highly flexible, and intelligent robots need to be investigated. Global seismic disasters occur often, and rescue jobs are defined by tight timetables and high functional and intellectual requirements. This study develops a hydraulically [...] Read more.
The current reliance on manual rescue is inefficient, and lightweight, highly flexible, and intelligent robots need to be investigated. Global seismic disasters occur often, and rescue jobs are defined by tight timetables and high functional and intellectual requirements. This study develops a hydraulically powered redundant robotic arm with seven degrees of freedom. To determine the force situation of the robotic arm in various positions, the common digging and handling conditions of the robotic arm are dynamically simulated in ADAMS. A finite element analysis is then performed for the dangerous force situation to confirm the structural strength of the robotic arm. The hydraulic manipulator prototype is manufactured, and stress–strain experiments are conducted on the robotic arm to verify the finite element simulation’s reliability. Full article
(This article belongs to the Special Issue Advanced Robots: Design, Control and Application—2nd Edition)
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12 pages, 2992 KiB  
Article
A Spider-Joint-like Bionic Actuator with an Approximately Triangular Prism Shape
by Xiaomao Jiang, Jun Yang, Le Zeng and Changyang Huang
Biomimetics 2023, 8(3), 299; https://doi.org/10.3390/biomimetics8030299 - 9 Jul 2023
Cited by 4 | Viewed by 2319
Abstract
The unique drive principle and strong manipulation ability of spider legs have led to several bionic robot designs. However, some parameters of bionic actuators still need to be improved, such as torque. Inspired by the hydraulic drive principle of spider legs, this paper [...] Read more.
The unique drive principle and strong manipulation ability of spider legs have led to several bionic robot designs. However, some parameters of bionic actuators still need to be improved, such as torque. Inspired by the hydraulic drive principle of spider legs, this paper describes the design of a bionic actuator characterized by the use of air pressure on each surface and its transmittance in the direction of movement, achieving a torque amplification effect. The produced torque is as high as 4.78 N m. In addition, its torque characteristics during folding motions are similar to those during unfolding motions, showing that the bionic actuator has stable bidirectional drive capability. Full article
(This article belongs to the Special Issue Biomimetic Soft Robotics 2.0)
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21 pages, 6417 KiB  
Article
Research on Surface Tracking and Constant Force Control of a Grinding Robot
by Xiaohua Shi, Mingyang Li, Yuehu Dong and Shangyu Feng
Sensors 2023, 23(10), 4702; https://doi.org/10.3390/s23104702 - 12 May 2023
Cited by 4 | Viewed by 2587
Abstract
To improve the quality and efficiency of robot grinding, a design and a control algorithm for a robot used for grinding the surfaces of large, curved workpieces with unknown parameters, such as wind turbine blades, are proposed herein. Firstly, the structure and motion [...] Read more.
To improve the quality and efficiency of robot grinding, a design and a control algorithm for a robot used for grinding the surfaces of large, curved workpieces with unknown parameters, such as wind turbine blades, are proposed herein. Firstly, the structure and motion mode of the grinding robot are determined. Secondly, in order to solve the problem of complexity and poor adaptability of the algorithm in the grinding process, a force/position hybrid control strategy based on fuzzy PID is proposed which greatly improves the response speed and reduces the error of the static control strategy. Compared with normal PID, fuzzy PID has the advantages of variable parameters and strong adaptability; the hydraulic cylinder used to adjust the angle of the manipulator can control the speed offset within 0.27 rad/s, and the grinding process can be carried out directly without obtaining the specific model of the surface to be machined. Finally, the experiments are carried out, the grinding force and feed speed are maintained within the allowable error range of the expected value, and the results verify the feasibility and effectiveness of the position tracking and constant force control strategy in this paper. The surface roughness of the blade is maintained within Ra = 2~3 μm after grinding, which proves that the grinding quality meets the requirements of the best surface roughness required for the subsequent process. Full article
(This article belongs to the Special Issue Sensors for Robots II)
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24 pages, 12881 KiB  
Article
Development of an Autonomous Cleaning Robot with a Hydraulic Manipulator Arm for the Cleaning of Niche Areas of a Ship Hull
by Daegil Park, Jong-Boo Han, Teakyeong Yeu, Su-gil Cho, Seongsoon Kim, Hyungwoo Kim and Yeongjun Lee
J. Mar. Sci. Eng. 2023, 11(5), 973; https://doi.org/10.3390/jmse11050973 - 3 May 2023
Cited by 15 | Viewed by 8741
Abstract
Fouling organisms reduce a ship’s fuel efficiency and disturb the ecosystem. Therefore, the International Maritime Organization (IMO) and many nations have enacted laws that mandate periodic hull cleaning for removing fouling organisms. However, cleaning niche areas of the ship hull is extremely difficult. [...] Read more.
Fouling organisms reduce a ship’s fuel efficiency and disturb the ecosystem. Therefore, the International Maritime Organization (IMO) and many nations have enacted laws that mandate periodic hull cleaning for removing fouling organisms. However, cleaning niche areas of the ship hull is extremely difficult. Due to their complex shape, applying antifouling paint and cleaning with hull cleaning robots is difficult, but about 80% of fouling organisms are concentrated in the niche areas. To resolve this issue, this research proposes the use of an autonomous cleaning robot with a hydraulic polyarticular robot arm to clean niche areas of the ship hull. This robot can approach niche areas of the ship hull with complex shapes using its polyarticular arm. It was designed to be able to scan the cleaning area, establish a cleaning plan, and clean accordingly. This robot autonomously cleaned a propeller blade, which is a typical niche area of the ship hull, to verify the applicability of this system. The experiment results show that approximately 80% of the biofouling was removed from the hull crevices and 81% of the cleaned biofouling was recovered. Full article
(This article belongs to the Special Issue Advances in Marine Vehicles, Automation and Robotics)
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27 pages, 8596 KiB  
Article
Adaptive Dynamic Programming-Based Cross-Scale Control of a Hydraulic-Driven Flexible Robotic Manipulator
by Xiaohua Wei, Jiangang Ye, Jianliang Xu and Zhiguo Tang
Appl. Sci. 2023, 13(5), 2890; https://doi.org/10.3390/app13052890 - 23 Feb 2023
Cited by 8 | Viewed by 2912
Abstract
This paper focuses primarily on adaptive dynamic programming (ADP)-based tracking control of the hydraulic-driven flexible robotic manipulator system (HDFRMS) with varying payloads and uncertainties via singular perturbation theory (SPT). Firstly, the dynamics is derived using a driven Jacobin matrix, which represents the coupling [...] Read more.
This paper focuses primarily on adaptive dynamic programming (ADP)-based tracking control of the hydraulic-driven flexible robotic manipulator system (HDFRMS) with varying payloads and uncertainties via singular perturbation theory (SPT). Firstly, the dynamics is derived using a driven Jacobin matrix, which represents the coupling between the hydraulic servo-driven system and rigid–flexible manipulator established using the assumed mode method and Lagrange principle. Furthermore, the whole dynamic model of the manipulator system is decoupled into a second slow subsystem (SSS), a second fast subsystem (SFS) and a first fast subsystem (FFS). The three subsystems can describe a large range of movement, flexible vibration and electro-hydraulic servo control, respectively. Hereafter, an adaptive dynamic programming trajectory tracking control law with a critic-only policy iteration algorithm is presented in the second slow timescale, while both robust optimal control (ROC) in the second first timescale and adaptive sliding mode control (ASMC) in the first fast timescale are also designed using the Lyapunov stability theory. Finally, the numerical simulations are carried out to illustrate the rightness and robustness of the singular perturbation decomposition and proposed composite control algorithm. Full article
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23 pages, 2093 KiB  
Review
Flexible and Stretchable Carbon-Based Sensors and Actuators for Soft Robots
by Xinyi Zhou and Wenhan Cao
Nanomaterials 2023, 13(2), 316; https://doi.org/10.3390/nano13020316 - 12 Jan 2023
Cited by 25 | Viewed by 6639
Abstract
In recent years, the emergence of low-dimensional carbon-based materials, such as carbon dots, carbon nanotubes, and graphene, together with the advances in materials science, have greatly enriched the variety of flexible and stretchable electronic devices. Compared with conventional rigid devices, these soft robotic [...] Read more.
In recent years, the emergence of low-dimensional carbon-based materials, such as carbon dots, carbon nanotubes, and graphene, together with the advances in materials science, have greatly enriched the variety of flexible and stretchable electronic devices. Compared with conventional rigid devices, these soft robotic sensors and actuators exhibit remarkable advantages in terms of their biocompatibility, portability, power efficiency, and wearability, thus creating myriad possibilities of novel wearable and implantable tactile sensors, as well as micro-/nano-soft actuation systems. Interestingly, not only are carbon-based materials ideal constituents for photodetectors, gas, thermal, triboelectric sensors due to their geometry and extraordinary sensitivity to various external stimuli, but they also provide significantly more precise manipulation of the actuators than conventional centimeter-scale pneumatic and hydraulic robotic actuators, at a molecular level. In this review, we summarize recent progress on state-of-the-art flexible and stretchable carbon-based sensors and actuators that have creatively added to the development of biomedicine, nanoscience, materials science, as well as soft robotics. In the end, we propose the future potential of carbon-based materials for biomedical and soft robotic applications. Full article
(This article belongs to the Special Issue Functional Carbon-Based Nanocomposite and Applications)
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20 pages, 4485 KiB  
Article
Fractional Transformation-Based Intelligent H-Infinity Controller of a Direct Current Servo Motor
by Muhammad Zia Ur Rahman, Víctor Leiva, Carlos Martin-Barreiro, Imran Mahmood, Muhammad Usman and Mohsin Rizwan
Fractal Fract. 2023, 7(1), 29; https://doi.org/10.3390/fractalfract7010029 - 28 Dec 2022
Cited by 18 | Viewed by 3202
Abstract
Direct current (DC) servo motors are central to many complex systems, such as electrical, electro-mechanical, and electro-hydraulic frameworks. In practice, these systems can have nonlinear characteristics and parameter variations. Accurate model representation and position tracking of DC motors are the main issues in [...] Read more.
Direct current (DC) servo motors are central to many complex systems, such as electrical, electro-mechanical, and electro-hydraulic frameworks. In practice, these systems can have nonlinear characteristics and parameter variations. Accurate model representation and position tracking of DC motors are the main issues in many real systems, such as twin rotors, aircraft, airships, and robot manipulators. The precise position tracking of these systems has already been achieved using conventional H-infinity (H) controllers. However, the order and structure become more intricate when employing complex weights to shape the closed-loop system, which limits the current proposals. To overcome the above-mentioned limitations, in this article, we provide a precise angular position tracking of a DC servo motor utilizing an intelligent, robust linear controller based on a fixed-structure linear fractional transformation. The conventional H controllers are based on the minimization of an unstructured linear fractional transformation objective function that leads to a complex design of these controllers. The main advantage of the proposed intelligent H synthesis is the fixed and simple structure that increases its practical implementation. The methodology is formulated in the MATLAB software for the robust design of the proposed synthesis based on an intelligent fixed-structure H optimization. Simulation results are compared with conventional H and proportional-integral-derivative controllers. The results are also validated experimentally. Full article
(This article belongs to the Special Issue Fractional Order Controllers: Design and Applications)
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17 pages, 10003 KiB  
Article
Preliminary Experimental Research on the Influence of Counterbalance Valves on the Operation of a Heavy Hydraulic Manipulator during Long-Range Straight-Line Movement
by Marian Janusz Łopatka, Piotr Krogul, Arkadiusz Rubiec and Mirosław Przybysz
Energies 2022, 15(15), 5596; https://doi.org/10.3390/en15155596 - 2 Aug 2022
Cited by 6 | Viewed by 2117
Abstract
The effective use of robotic manipulators is particularly important when carrying out hazardous tasks. Often, for this type of mission, manipulators equipped with a hydraulic drive system are used, and their work results primarily from the implementation of precise movements through their effectors. [...] Read more.
The effective use of robotic manipulators is particularly important when carrying out hazardous tasks. Often, for this type of mission, manipulators equipped with a hydraulic drive system are used, and their work results primarily from the implementation of precise movements through their effectors. In heavy manipulators, limiting the uncontrolled movement resulting from high inertia and relatively low stiffness has an impact on the improvement of the control precision. Therefore, the paper presents experimental studies that allow the assessment of the impact of the use of counterbalance valves on the precision and dynamics of a manipulator with a hydrostatic drive system. The tests were carried out for a wide range of effector velocities along a horizontal trajectory, on the basis of which, it was found that it was possible to improve the precision and dynamics of the work of such manipulators due to the precision of the trajectory and pressures in the drive system. Full article
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20 pages, 11405 KiB  
Article
Dynamic Modeling and Experimental Validation of a Water Hydraulic Soft Manipulator Based on an Improved Newton—Euler Iterative Method
by Yinglong Chen, Qiang Sun, Qiang Guo and Yongjun Gong
Micromachines 2022, 13(1), 130; https://doi.org/10.3390/mi13010130 - 14 Jan 2022
Cited by 17 | Viewed by 6382
Abstract
Compared with rigid robots, soft robots have better adaptability to the environment because of their pliability. However, due to the lower structural stiffness of the soft manipulator, the posture of the manipulator is usually decided by the weight and the external load under [...] Read more.
Compared with rigid robots, soft robots have better adaptability to the environment because of their pliability. However, due to the lower structural stiffness of the soft manipulator, the posture of the manipulator is usually decided by the weight and the external load under operating conditions. Therefore, it is necessary to conduct dynamics modeling and movement analysis of the soft manipulator. In this paper, a fabric reinforced soft manipulator driven by a water hydraulic system is firstly proposed, and the dynamics of both the soft manipulator and hydraulic system are considered. Specifically, a dynamic model of the soft manipulator is established based on an improved Newton–Euler iterative method, which comprehensively considers the influence of inertial force, elastic force, damping force, as well as combined bending and torsion moments. The dynamics of the water hydraulic system consider the effects of cylinder inertia, friction, and water response. Finally, the accuracy of the proposed dynamic model is verified by comparing the simulation results with the experimental data about the steady and dynamic characteristics of the soft manipulator under various conditions. The results show that the maximum sectional error is about 0.0245 m and that the maximum cumulative error is 0.042 m, which validate the effectiveness of the proposed model. Full article
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14 pages, 82513 KiB  
Article
A Novel 3D Ring-Based Flapper Valve for Soft Robotic Applications
by Kelly Low, Devin R. Berg and Perry Y. Li
Robotics 2022, 11(1), 2; https://doi.org/10.3390/robotics11010002 - 22 Dec 2021
Cited by 1 | Viewed by 4340
Abstract
In this paper, the design and testing of a novel valve for the intuitive spatial control of soft or continuum manipulators are presented. The design of the valve is based on the style of a hydraulic flapper valve, but with simultaneous control of [...] Read more.
In this paper, the design and testing of a novel valve for the intuitive spatial control of soft or continuum manipulators are presented. The design of the valve is based on the style of a hydraulic flapper valve, but with simultaneous control of three pressure feed points, which can be used to drive three antagonistically arranged hydraulic actuators for positioning soft robots. The variable control orifices are arranged in a rotationally symmetric radial pattern to allow for an inline mounting configuration of the valve within the body of a manipulator. Positioning the valve ring at various 3D configurations results in different pressurizations of the actuators and corresponding spatial configurations of the manipulator. The design of the valve is suitable for miniaturization and use in applications with size constraints such as small soft manipulators and surgical robotics. Experimental validation showed that the performance of the valve can be reasonably modeled and can effectively drive an antagonistic arrangement of three actuators for soft manipulator control. Full article
(This article belongs to the Section Soft Robotics)
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24 pages, 2643 KiB  
Article
Synchronization Control of a Dual-Cylinder Lifting Gantry of Segment Erector in Shield Tunneling Machine under Unbalance Loads
by Litong Lyu, Xiao Liang and Jingbo Guo
Machines 2021, 9(8), 152; https://doi.org/10.3390/machines9080152 - 2 Aug 2021
Cited by 8 | Viewed by 3506
Abstract
Segment assembling is one of the principle processes during tunnel construction using shield tunneling machines. The segment erector is a robotic manipulator powered by a hydraulic system to assemble prefabricated concrete segments onto the excavated tunnel surface. Nowadays, automation of the segment erector [...] Read more.
Segment assembling is one of the principle processes during tunnel construction using shield tunneling machines. The segment erector is a robotic manipulator powered by a hydraulic system to assemble prefabricated concrete segments onto the excavated tunnel surface. Nowadays, automation of the segment erector has become one of the definite developing trends to further improve the efficiency and safety during construction; thus, closed-loop motion control is an essential technology. Within the segment erector, the lifting gantry is driven by dual cylinders to lift heavy segments in the radial direction. Different from the dual-cylinder mechanism used in other machines such as forklifts, the lifting gantry usually works at an inclined angle, leading to unbalanced loads on the two sides. Although strong guide rails are applied to ensure synchronization, the gantry still occasionally suffers from chattering, “pull-and-drag”, or even being stuck in practice. Therefore, precise motion tracking control as well as high-level synchronization of the dual cylinders have become essential for the lifting gantry. In this study, a complete dynamics model of the dual-cylinder lifting gantry is constructed, considering the linear motion as well as the additional rotational motion of the crossbeam, which reveals the essence of poor synchronization. Then, a two-level synchronization control scheme is synthesized. The thrust allocation is designed to coordinate the dual cylinders and keep the rotational angle of the crossbeam within a small range. The motion tracking controller is designed based on the adaptive robust control theory to guarantee the linear motion tracking precision. The theoretical performance is analyzed with corresponding proof. Finally, comparative simulations are conducted and the results show that the proposed scheme achieves high-precision motion tracking performance and simultaneous high-level synchronization of dual cylinders under unbalanced loads. Full article
(This article belongs to the Special Issue Advanced Control of Industrial Electro-Hydraulic Systems)
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