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14 pages, 2295 KiB  
Article
Design of Novel Hydraulic Drive Cleaning Equipment for Well Maintenance
by Zhongrui Ji, Qi Feng, Shupei Li, Zhaoxuan Li and Yi Pan
Processes 2025, 13(8), 2424; https://doi.org/10.3390/pr13082424 - 31 Jul 2025
Viewed by 231
Abstract
Deep drilling and horizontal wells, as important means of unconventional oil and gas development, face problems with the high energy consumption but low removal efficiency of traditional well washing equipment, the uneven cleaning of horizontal well intervals, and an insufficient degree of automation. [...] Read more.
Deep drilling and horizontal wells, as important means of unconventional oil and gas development, face problems with the high energy consumption but low removal efficiency of traditional well washing equipment, the uneven cleaning of horizontal well intervals, and an insufficient degree of automation. This paper proposes a novel hydraulic drive well washing device which consists of two main units. The wellbore cleaning unit comprises a hydraulic drive cutting–flushing module, a well cleaning mode-switching module, and a filter storage module. The unit uses hydraulic and mechanical forces to perform combined cleaning to prevent mud and sand from settling. By controlling the flow direction of the well washing fluid, it can directly switch between normal and reverse washing modes in the downhole area, and at the same time, it can control the working state of corresponding modules. The assembly control unit includes the chain lifting module and the arm assembly module, which can lift and move the device through the chain structure, allow for the rapid assembly of equipment through the use of a mechanical arm, and protect the reliability of equipment through the use of a centering structure. The device converts some of the hydraulic power into mechanical force, effectively improving cleaning and plugging removal efficiency, prolonging the downhole continuous working time of equipment, reducing manual operation requirements, and comprehensively improving cleaning efficiency and energy utilization efficiency. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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23 pages, 5974 KiB  
Article
Gas–Liquid Two-Phase Flow in a Hydraulic Braking Pipeline: Flow Pattern and Bubble Characteristics
by Xiaolu Li, Yiyu Ke, Cangsu Xu, Jia Sun and Mingxuan Liang
Fluids 2025, 10(8), 196; https://doi.org/10.3390/fluids10080196 - 29 Jul 2025
Viewed by 247
Abstract
An in-depth analysis of the two-phase flow in a hydraulic braking pipeline can reveal its evolution process pertinent for designing and maintaining the hydraulic system. In this study, a high-speed camera examined the two-phase flow pattern and bubble characteristics in a hydraulic braking [...] Read more.
An in-depth analysis of the two-phase flow in a hydraulic braking pipeline can reveal its evolution process pertinent for designing and maintaining the hydraulic system. In this study, a high-speed camera examined the two-phase flow pattern and bubble characteristics in a hydraulic braking pipeline. Bubble flow pattern recognition, bubble segmentation, and bubble tracking were performed to analyze the bubble movement, including its behavior, distribution, velocity, and acceleration. The results indicate that the gas–liquid two-phase flow patterns in the hydraulic braking pipeline include bubbly, slug, plug, annular, and transient flows. Experiments reveal that bubbly flow is the most frequent, followed by slug, plug, and transient flows. However, plug and transient flows are unstable, while annular flow occurs at a wheel speed of 200 r/min. Bubbles predominantly appear in the upper section of the pipeline. Furthermore, large bubbles travel faster than small bubbles, whereas slug flow bubbles exhibit higher velocities than those in plug or transient flows. Full article
(This article belongs to the Special Issue Hydraulic Flow in Pipelines)
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20 pages, 5671 KiB  
Article
Evaluation of Proppant Placement Efficiency in Linearly Tapering Fractures
by Xiaofeng Sun, Liang Tao, Jinxin Bao, Jingyu Qu, Haonan Yang and Shangkong Yao
Geosciences 2025, 15(7), 275; https://doi.org/10.3390/geosciences15070275 - 21 Jul 2025
Viewed by 177
Abstract
With growing reliance on hydraulic fracturing to develop tight oil and gas reservoirs characterized by low porosity and permeability, optimizing proppant transport and placement has become critical to sustaining fracture conductivity and production. However, how fracture geometry influences proppant distribution under varying field [...] Read more.
With growing reliance on hydraulic fracturing to develop tight oil and gas reservoirs characterized by low porosity and permeability, optimizing proppant transport and placement has become critical to sustaining fracture conductivity and production. However, how fracture geometry influences proppant distribution under varying field conditions remains insufficiently understood. This study employed computational fluid dynamics to investigate proppant transport and placement in hydraulic fractures of which the aperture tapers linearly along their length. Four taper rate models (δ = 0, 1/1500, 1/750, and 1/500) were analyzed under a range of operational parameters: injection velocities (1.38–3.24 m/s), sand concentrations (2–8%), proppant particle sizes (0.21–0.85 mm), and proppant densities (1760–3200 kg/m3). Equilibrium proppant pack height was adopted as the key metric for pack morphology. The results show that increasing injection rate and taper rate both serve to lower pack heights and enhance downstream transport, while a higher sand concentration, larger particle size, and greater density tend to raise pack heights and promote more stable pack geometries. In tapering fractures, higher δ values amplify flow acceleration and turbulence, yielding flatter, “table-top” proppant distributions and extended placement lengths. Fine, low-density proppants more readily penetrate to the fracture tip, whereas coarse or dense particles form taller inlet packs but can still be carried farther under high taper conditions. These findings offer quantitative guidance for optimizing fracture geometry, injection parameters, and proppant design to improve conductivity and reduce sand-plugging risk in tight formations. These insights address the challenge of achieving effective proppant placement in complex fractures and provide quantitative guidance for tailoring fracture geometry, injection parameters, and proppant properties to improve conductivity and mitigate sand plugging risks in tight formations. Full article
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21 pages, 3497 KiB  
Review
Review of Effective Porosity in Sandstone Aquifers: Insights for Representation of Contaminant Transport
by Prodeo Yao Agbotui, Farnam Firouzbehi and Giacomo Medici
Sustainability 2025, 17(14), 6469; https://doi.org/10.3390/su17146469 - 15 Jul 2025
Viewed by 327
Abstract
Assessment of contaminant dispersal in sandstones requires hydraulic characterization with a combination of datasets that span from the core plugs to wellbores and up to the field scale as the matrix and fractures are both hydraulically conductive. Characterizing the hydraulic properties of the [...] Read more.
Assessment of contaminant dispersal in sandstones requires hydraulic characterization with a combination of datasets that span from the core plugs to wellbores and up to the field scale as the matrix and fractures are both hydraulically conductive. Characterizing the hydraulic properties of the matrix is fundamental because contaminants diffuse into the fractured porous blocks. Fractures are highly conductive, and the determination of the number of hydraulically active rock discontinuities makes discrete fracture network models of solute transport reliable. Recent advances (e.g., active line source temperature logs) in hydro-geophysics have allowed the detection of 40% of hydraulically active fractures in a lithified sandstone. Tracer testing has revealed high (~10−4–10−2 ms−1) flow velocities and low (~10−2–10−4) effective porosities. Contaminants can therefore move rapidly in the subsurface. The petrophysical characterization of the plugs extracted from the cores, in combination with borehole hydro-geophysics, allows the characterization of either matrix or fracture porosity, but the volume of sandstone characterized is low. Tracer tests cannot quantify matrix or fracture porosity, but the observation scale is larger and covers the minimum representative volume. Hence, the combination of petrophysics, borehole hydro-geophysics, and tracer testing is encouraged for the sustainable management of solute transport in dual porosity sandstones. Full article
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24 pages, 6135 KiB  
Article
Development of Compounded Surfactant Foam and Its Application in Emergency Control of Piping in Dikes
by Jiakun Gong, Zuopeng Pang, Yuan Wang, Jie Ren, Tian Qi and Adam Bezuijen
Molecules 2025, 30(12), 2583; https://doi.org/10.3390/molecules30122583 - 13 Jun 2025
Viewed by 533
Abstract
Piping is a severe threat to dikes, which can lead to dike failure, and cause significant economic and human casualties. However, conventional measures necessitate substantial labor and material resources. A novel foam-based method for the rapid mitigation of piping was proposed to enhance [...] Read more.
Piping is a severe threat to dikes, which can lead to dike failure, and cause significant economic and human casualties. However, conventional measures necessitate substantial labor and material resources. A novel foam-based method for the rapid mitigation of piping was proposed to enhance piping emergency control efficiency, which demonstrates significant application potential. This study aims to develop a novel foam formulation and evaluate its performance in controlling piping in dikes. Through a combination of foam static-property characterization experiment and foam plugging capacity assessment experiment, a compounded anionic–cationic surfactant composed of sodium dodecyl sulfate (SDS) and cetyltrimethylammonium bromide (CTAB) is optimized. The formulation, at a 9:1 mass ratio and 1.5% total concentration, exhibits superior foam stability and plugging performance. An experiment on the ability of the foam to restrain piping demonstrated that, compared to single-component SDS foam, the compounded SDS-CTAB foam increased the critical hydraulic gradient for piping from 2.35 to 2.70, a 15% improvement. It also reduces the extent of piping channel development under equivalent hydraulic conditions. The foam storage area exhibits enhanced scour resistance and better preservation under prolonged water flow. Mechanistically, the SDS-CTAB foam benefits from synergistic hydrophobic interactions, electrostatic attraction, and hydrogen bonding between surfactant molecules, which enhance foam stability. Full article
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15 pages, 2841 KiB  
Article
Temporary-Plugging-Driven Balanced Fracturing: A Novel Strategy to Achieve Uniform Reservoir Stimulation in Sichuan Shale Oil Horizontal Wells
by Yang Wang, Qingyun Yuan, Weihua Chen, Jie Yan, Xiangfei Zhang and Song Li
Processes 2025, 13(6), 1846; https://doi.org/10.3390/pr13061846 - 11 Jun 2025
Viewed by 385
Abstract
The shale oil reservoirs in the Liang Gaoshan area of the Sichuan Basin exhibit extremely low porosity and permeability, as well as significant heterogeneity. Consequently, hydraulic fracturing of horizontal wells is critical for achieving effective production enhancement. Early diagnostic monitoring revealed substantial variations [...] Read more.
The shale oil reservoirs in the Liang Gaoshan area of the Sichuan Basin exhibit extremely low porosity and permeability, as well as significant heterogeneity. Consequently, hydraulic fracturing of horizontal wells is critical for achieving effective production enhancement. Early diagnostic monitoring revealed substantial variations in fracture propagation. Some hydraulic fractures extended beyond the target layer into adjacent river sandstone, leading to increased fracturing costs and reduced reserve utilization rates. To address these challenges, temporary plugging fracturing (TPF) was implemented to optimize fluid distribution among fracture clusters. However, previous TPF operations in this basin relied heavily on empirical methods, resulting in a relatively low sealing success rate of approximately 70%. This study proposes a fracture propagation model that incorporates stress interference dynamics induced by temporary plugging fracturing agents. Additionally, through laboratory experiments, a high-pressure (30.2 MPa) degradable temporary-plugging agent was selected for use in horizontal well fracturing. Key process parameters, including the insertion timing, dosage, and distribution strategy of the temporary-plugging agent, were optimized using a numerical simulation system. The results indicate that injecting 50% of the fracturing fluid followed by the simultaneous deployment of 12 temporary blocking nodes ensures uniform fracture cluster extension while maximizing the reconstruction volume. Furthermore, deploying all temporary blocking nodes at once reduces the fracturing operation time by approximately 20%. These findings were validated via field applications at Well NC1. Microseismic monitoring during fracturing confirmed the accuracy of the research outcomes presented in this paper. After temporary plugging, the extension uniformity of each fracture cluster significantly improved, with the stimulated reservoir volume (SRV) of a single section reaching 530,000 cubic meters. These results provide a foundation for optimizing horizontal well fracturing in Liang Gaoshan shale oil reservoirs within the Sichuan Basin, facilitating efficient and economical fracturing operations. Full article
(This article belongs to the Special Issue Recent Developments in Enhanced Oil Recovery (EOR) Processes)
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18 pages, 3541 KiB  
Article
Construction and Application of a Quantitative Perforation Erosion Model Based on Field Experiments
by Bo Wang, Huan Li, Enyu Zhang, Jinglong Ma, Zichen Shang and Xiongfei Liu
Materials 2025, 18(11), 2507; https://doi.org/10.3390/ma18112507 - 26 May 2025
Viewed by 385
Abstract
Perforation erosion is one of the critical factors influencing the effectiveness of hydraulic fracturing and the productivity of oil and gas wells. This study developed a mathematical model for perforation erosion based on the field experimental data and theoretical analysis. This model comprehensively [...] Read more.
Perforation erosion is one of the critical factors influencing the effectiveness of hydraulic fracturing and the productivity of oil and gas wells. This study developed a mathematical model for perforation erosion based on the field experimental data and theoretical analysis. This model comprehensively considers the effects of the rate of change in perforation diameter and the flow coefficient. Through field experiments, the values of the perforation diameter correlation coefficient (α) and the flow coefficient correlation coefficient (β) were determined. The wear behavior of perforations under high-pressure sand-carrying fluid conditions was thoroughly investigated, and the primary factors influencing perforation erosion were systematically analyzed. The results indicate that perforation erosion under high-pressure sand-carrying fluid conditions undergoes two distinct stages: the roundness erosion stage, characterized by a sharp pressure drop (greater than 30%) and the diameter erosion stage, marked by a gradual pressure decline (less than 5%), ultimately forming a trumpet-shaped perforation channel. The study further revealed that larger proppants cause significantly severe erosion than smaller proppants, resulting in 18.19% greater perforation diameter enlargement. In comparison tests, ceramic proppants produced 16.87% more diameter expansion than quartz sand under identical erosion conditions. Innovatively, this study proposes a “limited entry and temporary plugging” synergistic composite process. The timing of temporary plugging and the selection criteria for diverter size were clarified and optimized by determining the critical perforation friction for limited-entry failure based on inter-cluster stress differences. Field applications demonstrate that the optimized approach reduces erosion rates by 35–50%, improves fracture uniformity to over 80%, and increases single-well productivity by 18–25%. This research provides a quantitative basis and practical guidance for optimizing fracturing operation parameters, offering significant insights for enhancing the efficiency and productivity of hydraulic fracturing in oil and gas wells. Full article
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23 pages, 3810 KiB  
Article
Theoretical and Numerical Analysis of Impact Forces on Blocking Piles Within Embankment Breaches Using Flow Velocity Signals
by Xing-Huai Huang, Yu Fang, Sheng-Yu Chang and Ying-Qing Guo
Sensors 2025, 25(11), 3333; https://doi.org/10.3390/s25113333 - 26 May 2025
Viewed by 335
Abstract
In the realm of structural health monitoring (SHM) and smart disaster prevention, accurately assessing the impact forces on emergency structures during natural disasters is crucial for a timely and effective response. Therefore, a theoretical method for the water flow impact force on embankment [...] Read more.
In the realm of structural health monitoring (SHM) and smart disaster prevention, accurately assessing the impact forces on emergency structures during natural disasters is crucial for a timely and effective response. Therefore, a theoretical method for the water flow impact force on embankment breach piles was established by combining the numerical model of breach hydraulics with the Morison equation. To assess the accuracy and validity of the proposed theoretical calculation method, a 3D finite element model considering the coupling effect of water flow and pile arrangement was established, and the effects of flow velocity, water depth, and other factors on the force of the plugging structure were studied. A comparative analysis was conducted and indicated that the Morison equation method based on the flow velocity signals can calculate the impact force of the structure within a certain error range when the value of drag force coefficient CD is set to 1.0 and the value of inertia force coefficient CM is set to 2.0, providing a reference for emergency plugging decisions for embankment breaches. The findings provide essential theoretical references for data-driven emergency plugging decisions, thereby enhancing the effectiveness of smart disaster prevention strategies for embankment breaches. Full article
(This article belongs to the Special Issue Structural Health Monitoring and Smart Disaster Prevention)
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11 pages, 2390 KiB  
Case Report
Non-Surgical Management of Apical Fenestration Associated with Apical Periodontitis in a Tooth with an Open Apex: A Case Report
by Alexander Bonchev
Reports 2025, 8(2), 76; https://doi.org/10.3390/reports8020076 - 22 May 2025
Viewed by 949
Abstract
Background and Clinical significance: Apical fenestration is a rarely reported clinical finding that may be associated with apical periodontitis. However, its diagnosis can often be complicated by overlapping clinical and radiographic features. While management traditionally involves a combination of endodontic and surgical [...] Read more.
Background and Clinical significance: Apical fenestration is a rarely reported clinical finding that may be associated with apical periodontitis. However, its diagnosis can often be complicated by overlapping clinical and radiographic features. While management traditionally involves a combination of endodontic and surgical interventions, there is limited documentation regarding successful outcomes achieved through non-surgical treatment alone. Therefore, further reporting and investigation of such cases are warranted to enhance clinical understanding and inform decision-making. Case Presentation: This case report describes the non-surgical management of a 20-year-old patient presenting with symptomatic apical periodontitis and a labial apical fenestration in a previously treated maxillary left central incisor (tooth #21) exhibiting an open apex. Diagnosis was confirmed using cone-beam computed tomography (CBCT), which revealed a bone defect in the facial cortical plate. The treatment protocol involved conservative canal debridement, intracanal placement of calcium hydroxide, and final obturation using an apical plug of calcium silicate-based hydraulic cement (CSBHC) and the monoblock technique. Over a follow-up period of two years and eight months, clinical and radiographic assessments demonstrated resolution of symptoms, healing of the sinus tract, and complete regeneration of the buccal cortical bone. Conclusions: This case highlights the potential for complete healing of apical fenestration associated with apical periodontitis in an open apex tooth through non-surgical endodontic treatment alone. Full article
(This article belongs to the Section Dentistry/Oral Medicine)
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22 pages, 9222 KiB  
Article
The Development of Porosity-Enhanced Synthetic Coal Plugs for Simulating Deep Coalbed Methane Reservoirs: A Novel Laboratory Approach
by Changqing Liu, Zhaobiao Yang, Heqing Chen, Guoxiao Zhou, Yuhui Liang, Junyu Gu, Yuqiang Wang, Cunlei Li, Benju Lu, Shuailong Feng and Jianan Wang
Energies 2025, 18(10), 2407; https://doi.org/10.3390/en18102407 - 8 May 2025
Viewed by 413
Abstract
Deep coal seams in the Junggar Basin, China, have demonstrated high gas yields due to enhanced pore structures resulting from hydraulic fracturing. However, raw coal samples inadequately represent these stimulated reservoirs, and acquiring fractured core samples post-stimulation is impractical. To address this, a [...] Read more.
Deep coal seams in the Junggar Basin, China, have demonstrated high gas yields due to enhanced pore structures resulting from hydraulic fracturing. However, raw coal samples inadequately represent these stimulated reservoirs, and acquiring fractured core samples post-stimulation is impractical. To address this, a novel and operable laboratory method has been developed to fabricate porosity-enhanced synthetic coal plugs that better simulate deep coalbed methane reservoirs. The fabrication process involves crushing lignite and separating it into three particle size fractions (<0.25 mm, 0.25–1 mm, and 1–2 mm), followed by mixing with a resin-based binder system (F51 phenolic epoxy resin, 650 polyamide, and tetrahydrofuran). These mixtures are molded into cylindrical plugs (⌀50 mm × 100 mm) and cured. This approach enables tailored control over pore development during briquette formation. Porosity and pore structure were comprehensively assessed using helium porosimetry, mercury intrusion porosimetry (MIP), and micro-computed tomography (micro-CT). MIP and micro-CT confirmed that the synthetic plugs exhibit significantly enhanced porosity compared to raw lignite, with pore sizes and volumes falling within the macropore range. Specifically, porosity reached up to 27.84%, averaging 20.73% and surpassing the typical range for conventional coal briquettes (1.89–18.96%). Additionally, the resin content was found to strongly influence porosity, with optimal levels between 6% and 10% by weight. Visualization improvements in micro-CT imaging were achieved through iodine addition, allowing for more accurate porosity estimations. This method offers a cost-effective and repeatable strategy for creating coal analogs with tunable porosity, providing valuable physical models for investigating flow behaviors in stimulated coal reservoirs. Full article
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17 pages, 4981 KiB  
Article
Perforation and Loading Parametric Effects on Dynamic Rock Deformation and Damage Behaviors During Initial Fracturing Stages in Tight Reservoirs
by Bo Chen, Abulimiti Aibaibu, Yuan Liu, Xinwei Guo, Hua Zhou, Xuyang Guo, Bolong Zhu and Xiangyun Zhao
Energies 2025, 18(8), 2005; https://doi.org/10.3390/en18082005 - 14 Apr 2025
Viewed by 305
Abstract
Hydraulic fracturing technologies introduce deformation, damage, and fractures into tight oil reservoirs, which facilitates the production of hydrocarbons for the economic development of such fields. In addition to typical plug-and-perf fracturing techniques where the loading is usually increased with time, some field attempts [...] Read more.
Hydraulic fracturing technologies introduce deformation, damage, and fractures into tight oil reservoirs, which facilitates the production of hydrocarbons for the economic development of such fields. In addition to typical plug-and-perf fracturing techniques where the loading is usually increased with time, some field attempts have been made where cyclic and periodically dynamic loadings were used to create damage and failure in the reservoir rocks. This paper presents a numerical analysis of rock deformation and damage behaviors induced by dynamic loadings, specifically focusing on the beginning stage of hydraulic fracturing in tight oil reservoirs. An elasto-viscoplastic model based on finite element methods was utilized to simulate the effects of varying loading and perforation parameters. Three distinct scenarios were modeled: a single perforation, multiple perforations, and a single perforation with greater periodical loading magnitudes. The study characterized the spatial and temporal evolution of plastic strain, displacement, acceleration, and strain rate in rock formations. The analysis revealed that the plastic effects were highly localized around the perforations in all scenarios. The acceleration magnitudes were highly cyclic, while locations away from the perforations experienced an accumulation of acceleration magnitudes. The strain rate and induced plasticity were also highly correlated with the loading magnitude. The findings demonstrate that increasing the perforation number or loading amplitude significantly influences the deformation magnitudes, dynamic response patterns, and plastic strain accumulation. These insights provide a reference for optimizing the perforation and fracturing parameters during the development of tight oil reservoirs. Full article
(This article belongs to the Section H: Geo-Energy)
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13 pages, 2079 KiB  
Article
Mechanistic Analysis and Multi-Factor Coupling Optimization of Temporary Plugging Fracturing in Shale Oil Horizontal Wells: A Case Study from the Sichuan Basin, China
by Yang Wang, Jian Yang, Qingyun Yuan, Weihua Chen, Yiguo He, Zhe Liu, Zefei Lv, Zhengyong Li, Jinming Fan, Tao Wang, Wei Chen and Xinyuan Tang
Processes 2025, 13(4), 1134; https://doi.org/10.3390/pr13041134 - 9 Apr 2025
Viewed by 468
Abstract
Horizontal well fracturing is a pivotal technology for enhancing the efficiency of shale oil and gas development. Shale reservoirs exhibit significant heterogeneity and intricate fracture propagation patterns, often resulting in uneven multiple fractures caused by horizontal well fracturing. Temporary plugging technology plays a [...] Read more.
Horizontal well fracturing is a pivotal technology for enhancing the efficiency of shale oil and gas development. Shale reservoirs exhibit significant heterogeneity and intricate fracture propagation patterns, often resulting in uneven multiple fractures caused by horizontal well fracturing. Temporary plugging technology plays a critical role in optimizing fracture propagation patterns; however, there is currently limited research on its optimization. Based on a hydraulic fracturing fracture propagation simulation, an optimization study was conducted on temporary plugging technology for horizontal well fracturing in shale oil reservoirs. Numerical simulation results demonstrate that the uniformity of hydraulic fracture propagation during horizontal well fracturing in shale oil reservoirs is maximized when 30 perforations are plugged. The most uniform fracture propagation pattern is achieved by adding temporary plugging agents after pumping a total volume of 30% fracturing fluid. Furthermore, a comparison between one-time plugging with temporary plugging balls and multiple plugging was made to evaluate differences in fracture propagation. It was observed that performing temporary plugging once significantly improves the uniformity of fracture propagation compared to multiple temporary plugging. These research findings have been successfully validated through the practical application of hydraulic fracturing techniques, as indicated by substantial improvements in both the mode and uniformity of fracture propagation following temporary plugging. Full article
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21 pages, 1766 KiB  
Review
Fuzzy-Ball Fluids: Fundamentals, Mechanisms, and Prospects for Clean Energy and Oilfield Applications
by Long Jin, Chinedu J. Okere, Qin Guo and Lihui Zheng
Energies 2025, 18(7), 1592; https://doi.org/10.3390/en18071592 - 22 Mar 2025
Cited by 2 | Viewed by 510
Abstract
Fuzzy-ball fluids have emerged as a novel class of chemical sealaplugging materials with significant potential for enhancing both traditional oilfield operations and clean energy technologies. They are characterized by unique viscoelastic properties, plugging, self-adapting capabilities, and the ability to regulate multi-phase fluid flow [...] Read more.
Fuzzy-ball fluids have emerged as a novel class of chemical sealaplugging materials with significant potential for enhancing both traditional oilfield operations and clean energy technologies. They are characterized by unique viscoelastic properties, plugging, self-adapting capabilities, and the ability to regulate multi-phase fluid flow under extreme subsurface conditions. In oilfield applications, fuzzy-ball fluids offer solutions for drilling, hydraulic fracturing, workover operations, and enhanced oil recovery in shallow, deep, and offshore reservoirs. In clean energy fields such as hydrogen storage, carbon capture, utilization, and storage, and geothermal energy, they show promise in improving energy efficiency, storage security, and environmental sustainability. This review explores the fundamental principles and mechanisms behind fuzzy-ball fluids, examines their field applications in the oil and gas industry, and investigates their potential in emerging clean energy technologies. This study also identifies key challenges, including material stability, economic viability, and environmental impact, which must be addressed to ensure the successful deployment of fuzzy-ball fluids. Furthermore, we outline future research directions, emphasizing material optimization, large-scale field trials, environmental impact assessments, and interdisciplinary collaboration to accelerate the commercialization of fuzzy-ball fluid technologies. By addressing these challenges, fuzzy-ball fluids could play a transformative role in both conventional and clean energy fields, contributing to sustainable and efficient energy solutions. Full article
(This article belongs to the Section H: Geo-Energy)
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25 pages, 9793 KiB  
Article
Analysis of CO2 Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters
by Chii-Dong Ho, Yi-Wun Wang, Zheng-Zhong Chen and Thiam Leng Chew
Membranes 2025, 15(3), 88; https://doi.org/10.3390/membranes15030088 - 9 Mar 2025
Viewed by 1240
Abstract
The decline in absorption flux across membrane modules is attributed to the increase in concentration polarization resistance in flat-plate membrane contactors for CO2 absorption using monoethanolamine (MEA) as the absorbent. Researchers have discovered that this effect can be mitigated by inserting turbulence [...] Read more.
The decline in absorption flux across membrane modules is attributed to the increase in concentration polarization resistance in flat-plate membrane contactors for CO2 absorption using monoethanolamine (MEA) as the absorbent. Researchers have discovered that this effect can be mitigated by inserting turbulence promoters, which enhance turbulence intensity at the cost of increased power consumption, thereby improving CO2 absorption flux. The performance of flat-plate membrane contactors for CO2 absorption was further enhanced by reducing the hydraulic diameters of embedded 3D-printed turbulence promoters, considering the increased power consumption. The mass-balance modeling, incorporating chemical reactions, was developed theoretically and conducted experimentally on a flat-plate gas/liquid polytetrafluoroethylene/polypropylene (PTFE/PP) membrane module in the present study. A one-dimensional theoretical analysis, based on the resistance-in-series model and the plug-flow model, was conducted to predict absorption flux and concentration distributions. An economic analysis was also performed on modules with promoter-filled channels, considering different array configurations and geometric shapes of turbulence promoters, weighing both absorption flux improvement and power consumption increment. Device performances were evaluated and compared with those of modules using uniform promoter widths. Additionally, the Sherwood number for the CO2 membrane absorption module was generalized into a simplified expression to predict the mass transfer coefficient for modules with inserted 3D-printed turbulence promoters. Results showed that the ratio of absorption flux improvement to power consumption increment in descending hydraulic-diameter operations is higher than in uniform hydraulic-diameter operations. Full article
(This article belongs to the Section Membrane Applications for Gas Separation)
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14 pages, 10583 KiB  
Article
Study on the Influence of Sn58Bi Alloy on Rock Perforation Plugging Performance
by Chunqing Zha, Wenhe Xia, Wei Wang, Gonghui Liu, Jun Li and Wei Liu
Materials 2025, 18(6), 1195; https://doi.org/10.3390/ma18061195 - 7 Mar 2025
Viewed by 589
Abstract
In order to solve certain issues, such as brittle fracture corrosion and easy failure, which occur under high ambient temperatures and high breakthrough pressures when conventional cement is used to plug rock perforations, a method using a Sn58Bi alloy was adopted in this [...] Read more.
In order to solve certain issues, such as brittle fracture corrosion and easy failure, which occur under high ambient temperatures and high breakthrough pressures when conventional cement is used to plug rock perforations, a method using a Sn58Bi alloy was adopted in this paper; it was utilized to melt and plug a perforation. Subsequently, the influence of the characteristics of the rock perforation (such as perforation length and diameter) on alloy plugging performance under different conditions and ambient temperatures was studied. The experimental results show that the plugging effect of the Sn58Bi alloy was affected by ambient temperature, plugging diameter, and length. When the plugging length was 100 mm and the perforation diameter was 10 mm, the mechanical plug performance decreased by 24.0% when the ambient temperature increased from 30 °C to 60 °C, and then decreased by 19.0% when the ambient temperature increased to 90 °C. At 30 °C, the mechanical plug performance decreased by 30.4% when the diameter decreased from 10 mm to 8 mm, and decreased by 28.0% when the diameter decreased to 6 mm. When the length was constant and the diameter was decreased from 10 mm to 8 mm and then to 6 mm, the hydraulic plugging effect became better, and the trend increased from 33.7% to 37.2%. Full article
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