Search Results (95)

The construction industry faces growing pressure to adopt sustainable materials due to the high CO₂ emissions associated with ordinary Portland cement (OPC) production. Geopolymers synthesized from industrial by-products such as fly ash offer a promising low-carbon alternative. However, the extensive use of commercial sodium silicate (SSC) as an activator remains constrained by its high cost and energy-intensive manufacturing. This study investigates a silica fume-derived sodium silicate alternative (SSA) combined with NaOH as a more sustainable activator for fly ash-based geopolymer mortar. Mortars were prepared with alkali activator-to-precursor (AA/P) ratios of 0.7 and 0.5 and cured at 65 °C and 80 °C. SSA-based mixes exhibited comparable flowability to SSC-based mortars, with slightly longer setting times making them favorable for placement. Mechanical tests showed the superior performance of SSA systems, with AS0.7-65 achieving the highest compressive strength and AS0.7-80 demonstrating greater flexural and tensile strength. Microstructural analyses (SEM, EDX, ATR-FTIR) revealed denser matrices and enhanced sodium aluminosilicate hydrate (N-A-S-H) and calcium-rich N(C)-A-S-H gel formation. Economic assessment indicated approximately 30% cost reduction and a modest (~2%) decrease in CO₂ emissions. These findings highlight SSA as a technically viable and sustainable activator for next-generation geopolymer construction. Full article

This study presents a new ternary copolymer synthesized via aqueous free-radical polymerization from sodium humate, sodium 2-methylprop-2-ene-1-sulfonate (SMAS), and 2-acrylamido-2-methylpropane sulfonic acid (AMPS). The resulting highly water-soluble, three-dimensional porous copolymer is complexed with aluminum sulfate to form a composite admixture containing AlO(OH), which acts as a highly effective accelerator for cement hydration. This system significantly shortens the initial and final setting times to averages of 2.62 min and 4.53 min, respectively, and enhances early-age mechanical strength (1.7 MPa compressive, 1.4 MPa flexural at 6 h). These improvements are correlated with the formation of key crystalline phases, including Al₂Si₂O₅(OH)₄ and Ca₃Al₂O₆·xH₂O gel. Incorporation of 50-mesh carbon fibers further reduces setting times (2.21 min initial, 3.93 min final) and increases 24 h strength (5.2 MPa compressive, 2.7 MPa flexural), despite a slight reduction in early strength (at 6 h). In contrast, 200-mesh carbon fibers extend the initial setting time and diminish early strength, associated with the formation of less effective gel phases such as Ca₃Al₂O₆·xH₂O, (CaO)_x(Al₂O₃)₁₁, and Ca₄Al₂O₇·xH₂O. Among these, the Al₂Si₂O₅(OH)₄ phase demonstrates superior performance, while finer carbon fibers show limited effectiveness in bridging hydration products. Conventionally employed as retarders or reinforcing agents, humate-based polymers and carbon fibers are shown here to function as dual-functional admixtures—serving as efficient setting accelerators while enhancing mechanical properties through tailored material design. This strategy offers a promising pathway for developing advanced multifunctional cement admixtures. Full article

Owing to the rapid advancements in optical and microsystem technologies, K9 glass is extensively utilized in the fabrication of high-precision optical components. Nevertheless, the intrinsic brittleness and elevated hardness of K9 glass, combined with the stringent demands of high-end optical systems for exceptional surface precision and minimal subsurface damage, present significant challenges for its chemical mechanical polishing (CMP) process. To overcome this challenge, we formulated a novel environmentally friendly and high-performance polishing slurry comprising cerium oxide (CeO₂), aluminum oxide (Al₂O₃), guanidine carbonate (GC), and sodium laureth-6 carboxylate (SL-6C). The incorporation of a minor proportion of high-hardness Al₂O₃ abrasive particles significantly enhanced the mechanical friction within the polishing slurry, thereby markedly increasing the MRR. The judicious addition of GC facilitated the formation of a hydration layer on the glass substrate. The surfactant SL-6C modulated the surface charge of the abrasive particles through electrostatic and coordination interactions, which improved particle dispersion and mitigated agglomeration. This effect minimized the risk of surface scratching and enhanced interfacial lubrication, consequently reducing the energy required for the detachment of the reaction layer. CMP findings demonstrated that utilizing an optimized slurry formulation comprising 1 wt% CeO₂, 0.05 wt% Al₂O₃, 0.2 wt% GC, and 0.2 wt% SL-6C yielded a surface roughness of K9 glass as low as 0.11 nm. Additionally, the MRR value reached 521.71 nm/min. Compared with the polishing slurry containing only CeO₂, the MRR increased by 7 times. The observed synergistic interactions among Al₂O₃, GC, SL-6C, and CeO₂ offered valuable insights for the advancement of high-performance CMP slurries. Full article

This study aims to develop a high-performance grouting material for mine goaf backfilling, creating a green and low-carbon cementitious alternative by utilizing coal gangue and sludge as the primary precursors. Based on an orthogonal experimental design, the effects of four factors including the coal gangue/sludge ratio, activator modulus, water–binder ratio, and sodium-to-aluminum ratio on the compressive strength of the geopolymer were systematically investigated. The mineral composition and microstructure of the geopolymer were analyzed using microscopic test methods such as XRD and SEM. The test results indicate that the water–binder ratio has the most significant effect on the polymerization performance of the coal gangue/sludge-based geopolymer (CSG), with compressive strength increasing as the water–binder ratio decreases. The Ca²⁺ provided by the sludge to the reaction system directly promotes the formation of new calcium-containing products such as anorthite and calcium silicate hydrate, which play an important role in improving the strength of geopolymers. Moreover, the developed CSG exhibits a significantly lower carbon footprint compared to conventional cement-based grouting materials, aligning with the goals of sustainable and green construction. When the coal gangue/sludge ratio is 7:3, the water–binder ratio is 0.3, the sodium-to-aluminum ratio is 0.64, and the activator modulus is 1.0, the 3-day compressive strength (CS) of the geopolymer reaches 34.5 MPa, demonstrating its potential as an effective and environmentally friendly grouting material for goaf applications. Full article

The global construction industry faces growing pressure to minimize environmental impact while maintaining durable, high-performance building materials. Fly ash-based geopolymer concrete (GPC) provides a sustainable, low-carbon, durable, and high-performance alternative to ordinary Portland cement (OPC). However, challenges remain in accurately predicting its structural behavior, particularly flexural strength, under varying compositional and curing conditions. This study integrates a Blockchain-assisted Gene Expression Programming Framework (B-GEPF) to enhance reliability and traceability in durability assessments of fly ash-based GPC. Focusing on the silica modulus of alkaline activators, the framework aims to improve predictive accuracy for flexural strength and optimize durability performance. Flexural strength was evaluated under controlled alkaline activator conditions (8M sodium hydroxide with sodium silicate) and varying fine aggregate ratios (1:1.5, 1:2, 1:3). The predictive model captures complex nonlinear relationships among silica modulus, fly ash content, and flexural behavior. Results indicate that higher activator concentrations increase flexural strength, while fly ash improves workability, reduces heat of hydration, and sustains long-term strength through secondary reactions. The B-GEPF framework demonstrates potential to accelerate GPC formulation optimization, ensuring reproducibility, reliability, and industrial scalability. By combining AI-driven predictions with blockchain-based validation, this approach supports sustainable construction, quality assurance, regulatory compliance, and transparent stakeholder collaboration. The study highlights dual benefits of environmental sustainability and digital trust, positioning fly ash-based GPC as a durable, low-carbon, and verifiable solution for resilient infrastructure. This convergence of AI predictive modeling and blockchain-secured data governance offers a robust, scalable tool for designing, validating, and deploying eco-friendly construction materials. Full article

Reactive MgO cement can substitute Portland cement in constructions for numerous purposes. While hydration of MgO yields a low-strength material, incorporation of additives, CO₂ and heat curing can improve strength development. This study highlights how curing conditions and additives affect reactive MgO cements under elevated temperatures, providing key insights for enhancing sustainable construction materials with lower carbon footprints. Therefore, mortar mixtures were carbonated in a CO₂ incubator for 3–14 days utilizing reactive MgO cement as a binder. Sodium carbonate and sodium bicarbonate were separately incorporated into mixtures to investigate their influence on compressive strength and microstructure. Elevated temperatures were also tested on carbonated magnesium-based material. Carbon dioxide curing enhanced compressive strengths and the reference carbonated group reached 20.1 MPa at the 14th day of curing. Sodium carbonate reduced the hydration rate and compressive strength, while air-cured mortar with sodium carbonate solution had the lowest compressive strength. However, sodium bicarbonate increased the strength of air-cured specimens. The specimens heated to 50 °C demonstrated a 35% increase in compressive strength, while temperatures of 100 °C or above led to a decline in strength. Hydration of MgO produced brucite and carbonation formed dypingite in the specimens’ microstructure. Temperature rise led to the disintegration of dypingite and rthe reappearanceof MgO. Full article

Glass curators often question how their treatments affect the long-term stability of historical glass. While damp cotton swabs are commonly used to remove surface salts and dust, the use of water remains controversial, particularly for heavily altered glass, due to concerns about worsening hydration. This study investigates the effect of water rinsing on an unstable soda-lime glass altered for six months (monoliths) and fifteen months (powders) at 35 °C and 85% relative humidity. Samples were then rinsed with Milli-Q water at 20 °C or 50 °C, and the monolithic glass was subsequently subjected to an additional 15 months of alteration under the same conditions. The glass surface was characterized by optical and scanning electron microscopy (SEM) as well as Raman spectroscopy to identify the nature of the salts. The evolution of the hydrated layer was assessed using transmission FTIR, Raman and solid-state NMR spectroscopies, ToF-SIMS, and thermogravimetric analysis (TGA). The results show that rinsing effectively removes surface salts—primarily sodium carbonate—and induces structural changes in the hydrated layer, promoting silicate network polymerization. Upon resuming alteration, rinsed monolithic samples exhibit no further degradation after the additional 15 months of alteration. These findings offer promising insights for conservation practices and may help curators refining their treatment strategies for altered glass. Full article

The utilization of steel slag (SS), fly ash (FA), and ground granulated blast furnace slag (GGBFS) as soil additives in construction represents a critical approach to achieving resource recycling of these industrial by-products. This study aims to activate the SS-FA-GGBFS composite with a NaOH solution and Na₂CO₃ and employ the activated solid waste blend as an admixture for lateritic clay modification. By varying the concentration of the NaOH solution and the dosage of Na₂CO₃ relative to the SS-FA-GGBFS composite, the effects of these parameters on the activation efficiency of the composite as a lateritic clay additive were investigated. Results indicate that the NaOH solution activates the SS-FA-GGBFS composite more effectively than Na₂CO₃. The NaOH solution significantly promotes the depolymerization of aluminosilicates in the solid waste materials and the generation of Calcium-Silicate-Hydrate and Calcium-Aluminate-Hydrate gels. In contrast, Na₂CO₃ relies on its carbonate ions to react with calcium ions in the materials, forming calcium carbonate precipitates. As a rigid cementing phase, calcium carbonate exhibits a weaker cementing effect on soil compared to Calcium-Silicate-Hydrate and Calcium-Aluminate-Hydrate gels. However, excessive NaOH leads to inefficient dissolution of the solid waste and induces a transformation of hydration products in the modified lateritic clay from Calcium-Silicate-Hydrate and Calcium-Aluminate-Hydrate to Sodium-Silicate-Hydrate and Sodium-Aluminate-Hydrate, which negatively impacts the strength and microstructural compactness of the alkali-activated solid waste composite-modified lateritic clay. Full article

This work shows how the presence of calcium carbonate and sodium carbonate (5% and 20%) affects the hydration of a commercial calcium sulfoaluminate clinker (KCSA). For this study, water-hydrated pastes were prepared and the mechanical compressive strength and hydration rate were determined. The hydration products were characterised by XRD, DTA/TG, FTIR and SEM. The incorporation of CaCO₃ can have a beneficial effect on the development of the mechanical strength of KCSA, especially at 90 days. It does not significantly alter the hydration kinetics and the hydration products formed are mainly ettringite and AH₃. However, sodium carbonate has a detrimental effect, slowing down the hydration kinetics and reducing the development of mechanical strength, especially at early ages. The 20% Na₂CO₃ favours the formation of calcium aluminate, gaylusite and thenardite over ettringite. These phases are metastable in the presence of sodium and decompose to form calcite, alumina gel and a large amount of thenardite, which leaches out as efflorescence, causing microcracks and loss of strength in the material. Full article

Powders with phase composition including quasi-amorphous phases and calcium carbonate CaCO₃ in the form of calcite or aragonite and sodium halite NaCl as a reaction by-product were synthesized from 0.5M aqua solutions of sodium silicate and 0.5M aqua solutions of calcium and/or magnesium chlorides. Starting solutions were taken in quantities which could provide precipitation of hydrated calcium and/or magnesium silicates with molar ratios Ca/Si = 1 (CaSi), Mg/Si = 1 (MgSi) or (Ca+Mg)/Si = 1 (CaMgSi). Hydrated calcium and/or magnesium silicates, hydrated silica, magnesium carbonate, hydrated magnesium carbonate or hydrated magnesium silicate containing carbonate ions are suspected as components of quasi-amorphous phases presented in synthesized powders. Heat treatment of synthesized powders at 400, 600, 800 °C and pressed preceramic samples at 900, 1000, 1100 and 1200 °C were used for investigation of thermal evolution of the phase composition and microstructure of powders and ceramic samples. Mass loss of powder samples under investigation during heat treatment was provided due to evacuation of H₂O (m/z = 18), CO₂ (m/z = 44) and NaCl at temperatures above its melting point. After sintering at 1100 °C, the phase composition of ceramic samples included wollastonite CaSiO₃ (CaSi_1100); enstatite MgSiO₃, clinoenstatite MgSiO₃ and forsterite Mg₂SiO₄ (MgSi_1100); and diopside CaMgSi₂O₆ (CaMgSi_1100). After sintering at 1200 °C, the phase composition of ceramics CaSi_1200 included pseudo-wollastonite CaSiO₃. After heat treatment at 1300 °C, the phase composition of MgSi_1300 powder included preferably protoenstatite MgSiO₃. The phase composition of all samples after heat treatment belongs to the oxide system CaO–MgO–SiO₂. Ceramic materials in this system are of interest for use in different areas, including refractories, construction materials and biomaterials. Powders prepared in the present investigation, both via precipitation and via heat treatment, can be used for the creation of materials with specific properties and in model experiments as lunar regolith simulants. Full article

This study evaluates the potential of biomass fuels (10 wt% and 20 wt%) as partial coal replacements in combustion and their effects on clinker performance. Cement was produced by co-grinding clinker with gypsum, and hydration products were analyzed. Potassium and sodium carbonates were introduced to create highly alkaline conditions, thereby simulating the effect of alkali metals in biomass-derived fuel ash on the mineral phases of clinker under high substitution ratios. The results showed biomass fuels’ low ignition point and high volatile matter content improved mixed fuels combustion, increasing the average combustion rate by 0.52%~2.28% and reducing the ignition temperature by up to 56 °C. At low substitution levels, biomass ash did not adversely affect clinker mineral composition or cement properties. However, the highly alkaline environment suppressed the formation of tricalcium silicate (C₃S) in the clinker, resulting in an increased content of free calcium oxide(f-CaO). Simultaneously, it promotes the formation of sulfates (K₂SO₄, Na₂SO₄) and sodium silicate (Na₂Si₂O₅). Full article

The development of printable, conductive, and biocompatible hydrogels has emerged as a promising strategy for the next generation of flexible and soft sensor platforms. In this study, we present a systematic investigation of alginate-based hydrogels incorporating different carbonaceous materials, natural graphite, carbon black (Vulcan V3), and activated carbon (PCO1000C), to evaluate their suitability for sensor applications. Hydrogels were formulated with varying concentrations of sodium alginate and a fixed loading of carbon additives. Each composite was characterized in terms of electrical conductivity under compression, rheological behavior, and mechanical strength. Printability was assessed using a custom-designed extrusion platform that allowed for the precise determination of the minimum force and optimal conditions required to extrude each formulation through a standard 20G nozzle. Among all tested systems, the alginate–graphite hydrogel demonstrated superior extrudability, shear-thinning behavior, and shape fidelity, making it well-suited for 3D printing or direct ink writing. A simple conductivity-testing device was developed to verify the electrical response of each hydrogel in the hydrated state. The effects of different drying methods on the final conductivity were also analyzed, showing that oven drying at 50 °C yielded the highest restoration of conductive pathways. Mechanical tests on printed structures confirmed their ability to maintain shape and resist compressive forces. Finally, the biocompatibility of the printed alginate–graphite hydrogel was validated using a standard cytotoxicity assay. The results demonstrated high cell viability, confirming the material’s potential for use in biomedical sensing environments. This work offers a robust framework for the development of sustainable, printable, and biocompatible conductive hydrogels. The combined performance in printability, mechanical integrity, electrical conductivity, and cytocompatibility highlights their promise for flexible biosensors and wearable sensor technologies. Full article

Alkali-activated slag-like powder (AASP) materials are a novel type of binder prepared by activating slag-like powder (SP) with alkaline activators, providing a sustainable alternative to traditional cement for construction in remote mountainous regions, as well as on islands and reefs far from the inland, reducing transportation costs, shortening construction timelines, and minimizing energy consumption. SP is locally produced from siliceous and calcareous materials through calcining, water quenching, and grinding, exhibiting reactivity similar to that of ground granulated blast-furnace slag. In this study, siliceous sand and ground calcium carbonate powder were utilized to produce SP, with sodium carbonate (Na₂CO₃), sodium hydroxide (NaOH), and their mixture serving as activators. The results indicated that the Ca/Si ratio in SP, along with the dosage of Na₂CO₃ (D_sc) and Na₂O content (N_c) in the activator, significantly affected the compressive strength of AASP materials at both early and late stages. The 28-day compressive strength reached up to 78.95 MPa, comparable to that of alkali-activated slag (AAS) materials. The optimum mix ratio for Na₂CO₃-NaOH based AASP materials was also determined to be 80% D_sc and 8% N_c (C8N2-8). Microscopic analyses were employed to investigate the changes in the macroscopic properties of AASP materials driven by hydration products, chemical group composition, and microstructure. Full article

Salt lakes and the surrounding saline soils distributed across northwestern China and Inner Mongolia impose severe physicochemical corrosion on cement-based concrete. Understanding the corrosion products and mechanisms are crucial scientific and technological factors in ensuring the durability and service life of concrete structures in these regions. In this study, various analytical techniques—including X-ray diffraction, thermogravimetric–differential thermal analysis, X-ray fluorescence, and scanning electron microscopy coupled with energy-dispersive spectroscopy—were employed to systematically analyze the corrosion products of ordinary Portland cement (OPC) and high-performance concrete (HPC) specimens after eight years of field exposure in the Qarhan Salt Lake area of Qinghai. The study provided an in-depth understanding of the physicochemical corrosion mechanisms involved. The results showed that, after eight years of exposure, the corrosion products comprised both physical corrosion products (primarily sodium chloride crystals), and chemical corrosion products (associated with chloride, sulfate, and magnesium salt attacks). A strong correlation could be observed between the chemical corrosion products and the strength grade of the concrete. In C25 OPC, the detected corrosion products included gypsum, monosulfate-type calcium sulfoaluminate (AFm), Friedel’s salt, chloro-ettringite, brucite, magnesium oxychloride hydrate 318, calcium carbonate, potassium chloride, and sodium chloride. In C60 HPC, the identified corrosion products included Kuzel’s salt, Friedel’s salt, chloro-ettringite, brucite, calcium carbonate, potassium chloride, and sodium chloride. Among them, sulfate-induced corrosion led to the formation of gypsum and AFm, whereas chloride-induced corrosion resulted in chloro-ettringite and Friedel’s salt. Magnesium salt corrosion contributed to the formation of brucite and magnesium oxychloride hydrate 318, with Kuzel’s salt emerging as a co-corrosion product of chloride and sulfate attacks. Furthermore, a conversion phenomenon was evident between the sulfate and chloride corrosion products, which was closely linked to the internal chloride ion concentration in the concrete. As the chloride ion concentration increased, the transformation sequence of sulfate corrosion products occurred in the following order: AFm → Kuzel’s salt → Friedel’s salt → chloro-ettringite. There was a gradual increase in chloride ion content within these corrosion products. This investigation into concrete durability in salt-lake ecosystems offers technological guidance for infrastructure development and material specification in hyper-saline environments. Full article

Super sulfate cement (SSC) serves as a sustainable alternative to ordinary Portland cement, offering lower carbon emissions and superior performance. Magnesium oxide (MgO) and building gypsum (BG) were utilized as activators for granulated blast furnace slag (GBFS), and together they formed SSC, which was employed to stabilize the waste soft clay (SC). The mechanical strength development characteristics of solidified clay and the types of its hydration products were investigated through mechanical experiments, including unconfined compressive strength (UCS) tests as well as microscopic experiments, such as X-ray diffraction tests and scanning electron microscopy tests. The mass ratios of GBFS, MgO, and BG were 8:2:0 (A2) and 6:2:2 (B1), respectively; these ratios were employed to stabilize the clay, resulting in solidified clay samples designated as S-A2 and S-B1. The UCS of S-B1 increased by 36.5% to 49.3% compared to S-A2 at the curing time from 7 to 91 days. The strength residual coefficients were 34.5% and 39.1% for S-A2 and S-B1, respectively, after ten wet–dry cycles. After soaking in sodium sulfate solution, the UCS of S-A2 and S-B1 decreased by 49.1% and 29.8%, respectively, compared to the unsoaked condition. The results of microscopic tests showed that the hydration products of S-B1 mainly included needle-like calcium silicate hydrate (C-S-H) gel, flaky hydrothermal gel, and ettringite (AFt) crystals. BG promoted the formation of AFt, while MgO facilitated the generation of C-S-H gel. In this study, SSC was used to stabilize the waste clay, which provided a way for the application of waste SC and SSC. Full article