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13 pages, 4264 KB  
Article
Synergistic Enhancement of Through-Plane Thermal Conductivity in Graphite/PP Composites via Al/GO@AgNPs Hybrid Fillers
by Jinuk Hwang, Woo Seong Tak, Kyungwon Kim, So Youn Mun, Da Hyun Yu, Young-Keun Jeong and Woo Sik Kim
Coatings 2026, 16(7), 804; https://doi.org/10.3390/coatings16070804 (registering DOI) - 6 Jul 2026
Abstract
Graphite-filled polymer composites exhibit high in-plane thermal conductivity but suffer from severe thermal anisotropy, which limits their practical heat dissipation performance in the thickness direction. In this study, hierarchically structured Al/GO@AgNPs hybrid fillers were developed to enhance the through-plane thermal conductivity of polypropylene [...] Read more.
Graphite-filled polymer composites exhibit high in-plane thermal conductivity but suffer from severe thermal anisotropy, which limits their practical heat dissipation performance in the thickness direction. In this study, hierarchically structured Al/GO@AgNPs hybrid fillers were developed to enhance the through-plane thermal conductivity of polypropylene (PP)/graphite composites. The hybrid fillers were fabricated through GO-assisted surface modification of Al particles followed by electroless deposition of Ag nanoparticles. The GO layer improved the interfacial characteristics of Al and served as a platform for Ag nucleation, resulting in the formation of Ag nanoparticles on the Al/GO surface. When incorporated at a low loading of 1.0 wt%, the Al/GO@AgNPs hybrid filler increased the through-plane thermal conductivity from 11.24 to 48.33 W·m−1·K−1, corresponding to more than a fourfold enhancement compared with the graphite-only composite, while maintaining an in-plane thermal conductivity of 106.87 W·m−1·K−1. This improvement is attributed to the bridging effect of spherical hybrid fillers between adjacent graphite platelets and the resulting reduction in interfacial thermal resistance in the through-plane direction. The proposed hybrid filler system effectively mitigates thermal anisotropy and provides a promising strategy for designing highly filled polymer composites for advanced thermal management applications. Full article
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47 pages, 7116 KB  
Review
Vision-Based Displacement Measurement for Structural Health Monitoring: A Metrology-Oriented Review of Uncertainty Quantification
by Arman Neyestani, Francesco Picariello, Ioan Tudosa, Michela Monaco, Luca De Vito and Mauro D’Arco
Buildings 2026, 16(13), 2659; https://doi.org/10.3390/buildings16132659 (registering DOI) - 4 Jul 2026
Abstract
This paper presents a metrology-oriented review of vision-based displacement and deformation measurement for civil structural health monitoring (SHM), with an emphasis on field robustness and uncertainty quantification (UQ). The review focuses on image- and video-based methods that convert visual information into quantitative physical [...] Read more.
This paper presents a metrology-oriented review of vision-based displacement and deformation measurement for civil structural health monitoring (SHM), with an emphasis on field robustness and uncertainty quantification (UQ). The review focuses on image- and video-based methods that convert visual information into quantitative physical measurements, such as displacement, strain, or derived dynamic indicators. The literature is organized according to the main stages of the measurement chain: image formation, image-plane motion estimation, and geometric conversion to metric motion. Within this framework, measurement pipelines are interpreted through three levels of geometric mapping, namely, a scalar scale-factor model, a planar homography-based model, and a full Jacobian-based model. The review synthesizes major method families, including marker-based and markerless tracking, feature-based tracking, optical flow, digital image correlation (DIC), phase-based motion magnification, edge-based estimators, fixed- and moving-camera configurations, UAV-based acquisition with ego-motion compensation, hybrid vision–sensor fusion, and deep-learning-enhanced pipelines. A structured taxonomy of uncertainty sources is then presented along the processing chain, covering camera geometry and calibration, imaging noise and blur, quantization, timing and synchronization, environmental disturbances, optical turbulence and heat haze, platform motion, algorithmic failure modes, and reference-sensor uncertainty. The paper also compares UQ practices, including GUM-aligned analytical propagation, Monte Carlo methods, DIC-specific error budgets, bootstrap and resampling strategies, and probabilistic deep learning. The main contribution of this review is to connect computer-vision-based displacement pipelines with metrological requirements by explicitly linking measurement models, uncertainty sources, UQ methods, and field-validation evidence within a unified framework. A practical uncertainty-budget template is compiled to support traceable reporting across different pipelines and deployment scenarios. The paper concludes with prioritized research gaps and future directions, including standardized benchmarks and datasets, traceable UQ for moving-camera systems, multi-sensor fusion with end-to-end uncertainty propagation, long-term drift characterization, optical-turbulence and adverse-weather modeling, validated subpixel limits at extreme range, probabilistic deep learning–metrology integration, and standardized reporting practices. Full article
(This article belongs to the Special Issue Smart Structures and IoT-Based Health Monitoring for Buildings)
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22 pages, 7454 KB  
Article
Piezoelectric and Thermoelectric Analysis of a Multilayer Structure for a Hybrid Energy-Harvesting Application
by Imane Salhi, Yassine Tabbai, Abdelhadi Mortadi, Hajar Rejdali, Fouad Belhora and Abdelowahed Hajjaji
Physics 2026, 8(3), 56; https://doi.org/10.3390/physics8030056 - 3 Jul 2026
Viewed by 149
Abstract
A significant amount of mechanical and thermal energy is lost when typing on a laptop keyboard. To address this, hybrid energy harvesters must increase the generated power density and mitigate energy fluctuation issues. This paper explores the potential enhancement of energy harvesting by [...] Read more.
A significant amount of mechanical and thermal energy is lost when typing on a laptop keyboard. To address this, hybrid energy harvesters must increase the generated power density and mitigate energy fluctuation issues. This paper explores the potential enhancement of energy harvesting by combining thermoelectric and piezoelectric effects within a multilayered structure integrated into a laptop keyboard button. Through numerical simulation, the study assesses how these two behaviors can synergistically increase the power density generated by the hybrid device. The focus is on optimizing energy efficiency by harnessing the heat losses from integrated circuits and the mechanical stresses due to the act of typing. The point is to refine the design of such a system to maximize the conversion of ambient energy into electricity. The findings indicate that the hybrid structure combining both piezoelectric and thermoelectric effects, effectively captures energy from a laptop keyboard, producing a substantial amount of electricity. This investigation shows that the generator can produce up to 2.07 mW of power using PU-40%PZT as piezoelectric material and an additional 71.93 μW through the PEDOT: PSS as thermoelectric material from a single keystroke when pressed and heated. This study underscores the potential for improving energy-harvesting efficiency in laptop keyboards, contributing to more sustainable and energy-efficient electronic devices. Full article
(This article belongs to the Section Applied Physics)
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31 pages, 10557 KB  
Review
Latest Advances in Metal Foam-Enhanced Heat Transfer for Phase Change Energy Storage: A Quantitative Review of Performance Boundaries and Optimization Strategies
by Wei Chen, Bo Ma, Xujun Gao, Wenbin Han, Rukun Hu, Xingdan Wang, Anfan Shang, Xuan Liu, Xinyu Huang and Xiaohu Yang
Processes 2026, 14(13), 2161; https://doi.org/10.3390/pr14132161 - 2 Jul 2026
Viewed by 209
Abstract
In the context of the global transition towards energy systems with a high share of renewable energy, efficient and large-scale energy storage technologies are essential for improving the stability and flexibility of power grids. Phase change thermal energy storage has attracted considerable attention [...] Read more.
In the context of the global transition towards energy systems with a high share of renewable energy, efficient and large-scale energy storage technologies are essential for improving the stability and flexibility of power grids. Phase change thermal energy storage has attracted considerable attention because of its high energy density and nearly isothermal heat release capability. However, its practical application remains constrained by the intrinsically low thermal conductivity of phase change materials (PCMs). For instance, 0.2–0.3 W/m·K for organic paraffins, 0.15–0.35 W/m·K for fatty acids, and 0.5–1.0 W/m·K for salt hydrates lead to slow charging and discharging rates. Incorporating metal foams into PCMs to form composite PCMs has emerged as a promising strategy, as metal foams can significantly improve effective thermal conductivity and enhance internal heat transfer. This paper systematically reviews recent advances in metal foam-enhanced phase change thermal energy storage, with particular emphasis on numerical modeling and structural optimization. First, the heat transfer enhancement mechanisms of metal foam/PCM composites are analyzed, together with the key performance indicators used to evaluate thermal storage performance. Second, material-level developments are reviewed, including pore structure parameters, interfacial engineering, and advanced fabrication methods. The review then discusses current structural design strategies, such as graded pore structures and partially filled configurations, as well as hybrid enhancement methods that combine passive and active heat transfer enhancement. Particular attention is paid to numerical modeling approaches at both pore and system scales, which are used to predict and optimize thermal behavior. In addition, optimization methods, including topology optimization, machine learning, and genetic algorithms, are examined for their potential to inversely design foam structures with tailored thermal performance. Finally, the key challenges in this field are summarized, and future research directions are proposed. These include multi-scale intelligent design, integration with complementary thermal management technologies, and the development of scalable solutions for engineering applications. This review aims to provide a systematic reference for achieving performance breakthroughs and promoting the practical deployment of phase change thermal energy storage technologies. Full article
(This article belongs to the Section Materials Processes)
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36 pages, 5874 KB  
Review
A Review of Thermal Aspects and System Coupling in Thermoelectric Generators
by Samarjeet Kumar, Purushottam Kumar Singh, Santosh Kr. Mishra, Ram Krishna Upadhyay and Gyan Wrat
Energies 2026, 19(13), 3106; https://doi.org/10.3390/en19133106 - 30 Jun 2026
Viewed by 116
Abstract
There has been a rising trend for recovering waste heat, especially after the invention of new types of semiconductors. Among all available utilization options, thermoelectric generation (TEG) systems are promising for recovering waste heat. Thermoelectric devices are environment-friendly, operate silently, and are suitable [...] Read more.
There has been a rising trend for recovering waste heat, especially after the invention of new types of semiconductors. Among all available utilization options, thermoelectric generation (TEG) systems are promising for recovering waste heat. Thermoelectric devices are environment-friendly, operate silently, and are suitable for low- to high-power applications. This review paper presents a comprehensive study of TEGs, starting with the current problem, state of the art, advantages, disadvantages, generation and related principles, and applications, and covers different arrangements (individual and combined) and working fluids. Furthermore, this article systematically covered various experimental and numerical studies, including optimization, offering insights into heat exchanger configurations, working fluids, and performance parameters. Here, an effort is made to describe the contributions of individual/coupled TEG systems. As a coupled system, the individual TEG system is used with other systems like solar, distillation, solar pond, etc., for cogeneration and enhanced efficiency. The thermal/system parameters of individual/coupled systems are thoroughly discussed, and their impact on efficiency and power generation is illustrated. It was found that the design of the heat exchanger configuration varies from plate type to an efficient liquid-based electricity generation system in these TEG systems. The working fluid inside the fluid loop of a thermoelectric generation system varies from simple fluids to nanofluids. The current state of thermoelectric generation technology is facing challenges in module materials, equipment cost optimization, and commercialization. The progressive TEG generation capabilities have improved with recent advancements in these areas. The power densities are increasing from 0.5 to 1.2 W/cm2 in earlier standalone TEGs to 2.5–4.8 W/cm2 in recent optimized hybrid configurations, and overall system efficiencies are rising from an average of 5.2% (standalone) to 18.7% in coupled solar-TEG or waste heat recovery systems. The reported maximum ZT values are also improved from ∼1.2 to 2.1–2.8 in next-generation materials. Liquid-based heat exchangers in conjunction with nanofluids are the most efficient way to maximize temperature gradient coefficient (0.75–0.92) and minimize parasitic losses. While flexible, ionic, and hybrid next-generation material platforms are still in the early phases of development (TRL 3–5), liquid-based heat exchanger systems improved with nanofluids are closest to commercialization (Technology Readiness Level, TRL 6–8). Therefore, further research in these areas is required to mitigate these challenges. Finally, the recent developments in the thermoelectric generation field and future research direction are briefly discussed. Full article
(This article belongs to the Section J: Thermal Management)
29 pages, 2787 KB  
Article
Techno-Economic Design and Performance Assessment of Solar Energy Systems for Rural Electrification and Agricultural Applications
by Stoica Dorel, Mohammed Gmal Osman, Gheorghe Lazaroiu and Ovanisof Alina
Technologies 2026, 14(7), 397; https://doi.org/10.3390/technologies14070397 - 29 Jun 2026
Viewed by 132
Abstract
This study presents a technical assessment of solar energy systems for integrated agricultural use and rural electrification. A model village comprising 30 households was considered, and high-resolution hourly load profiles were developed to characterize consumption dynamics, including peak demand and sectoral distribution across [...] Read more.
This study presents a technical assessment of solar energy systems for integrated agricultural use and rural electrification. A model village comprising 30 households was considered, and high-resolution hourly load profiles were developed to characterize consumption dynamics, including peak demand and sectoral distribution across residential, agricultural, public, healthcare, and commercial users. A 60 kW photovoltaic (PV) system was designed in conjunction with an independent solar thermal installation for hot water supply. The system configuration was established through component sizing and numerical modeling, incorporating heat transfer mechanisms and operational constraints. Time-dependent simulations performed in MATLAB (R2022b) evaluated PV power output, battery storage cycling, and thermal system performance over a 24-h horizon. A comparative analysis of standalone PV, hybrid PV/T, and decoupled PV–thermal configurations was conducted based on performance and operational criteria. The results indicate that separated electrical and thermal subsystems achieve improved cost-effectiveness, enhanced reliability, and reduced maintenance requirements. The proposed approach demonstrates the technical viability of solar-based energy systems for rural applications, supporting energy autonomy, reduced fossil fuel dependence, and sustainable agricultural development. Full article
26 pages, 6548 KB  
Review
Stimuli-Responsive Nanocarriers as Next-Generation on-Demand Drug Delivery Systems for Cancer Therapy: Mechanistic Insights, Trigger Modalities, and Translational Challenges
by Ahmed Abdulkarim Y. Alaysereen, Moath Mahmoud E. Daoud, Maha Munawar Alhoda M. Bader Alhoda, Ali Husain Ali Zayer and G. Roshan Deen
Pharmaceutics 2026, 18(7), 800; https://doi.org/10.3390/pharmaceutics18070800 - 29 Jun 2026
Viewed by 345
Abstract
Chemotherapy has been used in cancer treatment for decades; however, standard chemotherapy treatments still have significant weaknesses, including collateral damage to healthy tissue, rapid development of drug resistance, and dose-limiting toxicity that limits therapeutic value. There is now an alternative approach using polymer [...] Read more.
Chemotherapy has been used in cancer treatment for decades; however, standard chemotherapy treatments still have significant weaknesses, including collateral damage to healthy tissue, rapid development of drug resistance, and dose-limiting toxicity that limits therapeutic value. There is now an alternative approach using polymer materials that are responsive to biological stimuli that will allow for improved treatment of cancer while avoiding the limitations. Responsive polymer materials are designed to be inert during circulation until they reach their site of action; then, they will respond to specific triggers. These smart carriers respond to stimuli present in the tumor microenvironment (e.g., low pH, high glutathione levels, and increased proteolytic activity) or external stimuli applied at the bedside (e.g., localized heat, light, ultrasound, and applied magnetic fields). In both cases, there is a consistent pattern where the drug is released exactly where/when it is needed, with minimal drug release occurring outside that location and timeframe. Therefore, it is theorized that the use of polymeric-based delivery systems with stimuli-regulated drug release will significantly increase the concentration of drug delivered intratumorally, decrease the drug toxicity, and provide a potential mechanism to overcome the development of multidrug resistance from a variety of cancer treatments. To date, various types of responsive polymers have been developed and could be combined to give rise to a wide variety of different vehicle systems (e.g., micelles, nanogels, hydrogels, and hybrid delivery systems), with many of these carriers designed to respond to multiple stimuli simultaneously. Nonetheless, significant challenges remain in the clinical application of these materials due to tumor heterogeneity, immune system interactions, reproducibility issues, polymer chemistry advances, surface chemistry, and other interaction mechanisms. As a result of all of these evolving regulatory systems, as well as some of the emerging areas of polymer chemistry and surface engineering, theranostic integration will allow for new routes to provide therapy for patients with cancer. Additionally, because of these scientific advances, there will also be more opportunities to provide targeted, controllable, and on-demand treatments to patients using stimuli-responsive polymers. Full article
(This article belongs to the Special Issue New Insights into Nanomaterials for Cancer Therapy and Drug Delivery)
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27 pages, 3247 KB  
Review
Hydrogen–Natural Gas Blends in Combined Heat and Power Systems: A Comprehensive Review of Energy Performance, Emission Characteristics, and Integration Challenges
by Cătălina Dobre and Mihaela Constantin
Eng 2026, 7(7), 312; https://doi.org/10.3390/eng7070312 - 28 Jun 2026
Viewed by 139
Abstract
The decarbonization of energy systems has intensified interest in hydrogen-enriched natural gas (H2NG) as a transitional fuel for combined heat and power (CHP) units and micro-CHP systems. This review consolidates experimental and numerical studies that explore the energy, environmental, and techno-economic [...] Read more.
The decarbonization of energy systems has intensified interest in hydrogen-enriched natural gas (H2NG) as a transitional fuel for combined heat and power (CHP) units and micro-CHP systems. This review consolidates experimental and numerical studies that explore the energy, environmental, and techno-economic implications of H2NG blends in CHP applications. Research conducted over the last decade highlights that enriching natural gas with hydrogen extends the flammability limits, enhances combustion stability, and reduces CO2 and CO emissions, while maintaining or improving electrical efficiency. However, these benefits are accompanied by higher NOx formation under stoichiometric conditions, which can be mitigated by operating under lean-burn regimes. The review further examines hybrid solutions that integrate electrolyzers, photovoltaic systems, and oxygen-enriched combustion to improve system flexibility and sustainability. The findings consistently show that moderate hydrogen fractions (5–20% vol.) provide optimal trade-offs between efficiency gains and emission control, supporting the role of H2NG as an intermediate step toward fully hydrogen-powered CHP technologies. Technical challenges related to ignition control, thermal recovery efficiency, and infrastructure adaptation are also discussed, along with emerging strategies for techno-economic optimization. This comprehensive assessment contributes to understanding how hydrogen blending can accelerate the transition to low-carbon, distributed energy systems. Full article
(This article belongs to the Special Issue Advances in Decarbonisation Technologies for Industrial Processes)
33 pages, 3270 KB  
Article
Topology Design, Multi-Objective Optimization, and Dynamic Performance Evaluation of a PCM-Buffered SOFC-MGT Hybrid Powertrain for Heavy-Duty Trucks
by Saeed Shirazi, Majid Ghassemi and Mahmoud Chizari
Vehicles 2026, 8(7), 144; https://doi.org/10.3390/vehicles8070144 - 27 Jun 2026
Viewed by 135
Abstract
Decarbonizing heavy-duty logistics requires powertrains that integrate novel topology design, degradation-aware optimization, and robust dynamic performance under real-world operational loads. While solid oxide fuel cells offer high efficiency, their application in transportation is hindered by thermal fatigue. This study proposes a novel hybrid [...] Read more.
Decarbonizing heavy-duty logistics requires powertrains that integrate novel topology design, degradation-aware optimization, and robust dynamic performance under real-world operational loads. While solid oxide fuel cells offer high efficiency, their application in transportation is hindered by thermal fatigue. This study proposes a novel hybrid powertrain topology integrating a metal-supported solid oxide fuel cell (SOFC), a micro gas turbine (MGT), and an aluminum–silicon phase change material (PCM) thermal buffer. A high-fidelity dynamic model is developed and coupled with a multi-objective optimization framework to size the PCM buffer and battery pack, balancing capital expenditure and system lifetime. Furthermore, a degradation-aware energy management strategy based on a thermal state-of-charge metric is introduced. Simulations over a 10 h dynamic drive cycle indicate that the optimal configuration (120 kg PCM, 80 kWh battery) extends the SOFC’s simulated remaining useful life to 38,400 h, a 2.5-fold improvement over unbuffered systems. Concurrently, the proposed energy management strategy reduces the MGT mechanical wear index by 98% compared to conventional load-following strategies. The system demonstrates robust performance across ambient temperatures from −20 °C to +45 °C and achieves a 22% reduction in projected capital expenditure compared to standard proton exchange membrane fuel cell powertrains. This topology offers a highly durable and economically viable pathway for next-generation zero-emission heavy-duty vehicles. This work addresses a critical gap in the literature: the lack of integrated thermal buffering and degradation-aware control strategies for high-temperature fuel cell systems in dynamic vehicular applications. By coupling a physical latent heat buffer with a novel Thermal-SOC-proportional Energy Management Strategy, the proposed architecture directly targets the primary degradation mechanisms that have historically impeded SOFC commercialization in heavy-duty transport. Full article
(This article belongs to the Special Issue Advanced Vehicle Powertrain Control and Energy Management Strategies)
34 pages, 3091 KB  
Article
Dynamic Simulation and Performance Assessment of Ammonia-Based SOFC Hybrid Power Systems for Ships
by Ahmed G. Elkafas and Iraklis Lazakis
J. Mar. Sci. Eng. 2026, 14(13), 1175; https://doi.org/10.3390/jmse14131175 - 26 Jun 2026
Viewed by 123
Abstract
Decarbonising the maritime sector demands a transition away from conventional fossil fuel combustion toward zero-carbon alternatives, yet the technical and operational implications of integrating ammonia-based power systems into existing vessel architectures remain insufficiently characterised. This study presents a dynamic simulation framework for the [...] Read more.
Decarbonising the maritime sector demands a transition away from conventional fossil fuel combustion toward zero-carbon alternatives, yet the technical and operational implications of integrating ammonia-based power systems into existing vessel architectures remain insufficiently characterised. This study presents a dynamic simulation framework for the component sizing and performance evaluation of ammonia-based marine power systems, applied to a case study vessel across six power system configurations: a conventional MGO diesel generator baseline, an ammonia dual-fuel generator benchmark, and four hybrid configurations integrating solid oxide fuel cells at different power coverage scopes. The methodology combines an operationally based component sizing model with a time-domain dynamic simulation that captures load-dependent SOFC performance, stack degradation, transient battery buffering, heat recovery interactions, and energy management under realistic voyage conditions, a combination not previously applied to ammonia-SOFC marine power system assessment. Results demonstrate that dynamic simulation is essential for reliable sizing of transient-sensitive components, yielding battery capacities of 1500 kWh and 2900 kWh for auxiliary-only and auxiliary-plus-manoeuvring SOFC coverage scopes respectively. The ADFG–SOFC-B configuration achieves the strongest performance across all indicators: a 26.7% reduction in total annual energy consumption, a net electrical efficiency of 50.7%, and a well-to-wake GHG emission reduction of 85.6% relative to the diesel baseline. All ammonia dual-fuel configurations maintain IMO Net-Zero Framework compliance through 2039 or beyond, with SOFC-integrated configurations avoiding Tier 2 penalties through 2045. These findings establish that a full transition to green ammonia as the primary fuel, rather than SOFC integration alone, is the prerequisite for achieving both deep decarbonisation and long-term regulatory viability in maritime power systems. Full article
34 pages, 13418 KB  
Article
Thermo-Mechanical Interactions in Energy Pile Groups: Numerical Modeling of Cross-Thermal Effects and Settlement Behavior
by Chunyu Cui, Fangyu Wu, Cunyou Lin, Bin Dou, Zhongren Liu and Yang You
Buildings 2026, 16(13), 2544; https://doi.org/10.3390/buildings16132544 - 26 Jun 2026
Viewed by 194
Abstract
Energy pile groups present a dual-functional solution for structural support and geothermal energy utilization, yet their thermo-mechanical interactions with conventional piles remain insufficiently understood. This study establishes a 3D transient finite element model incorporating thermo-hydro-mechanical coupling to investigate thermal interference and differential settlement [...] Read more.
Energy pile groups present a dual-functional solution for structural support and geothermal energy utilization, yet their thermo-mechanical interactions with conventional piles remain insufficiently understood. This study establishes a 3D transient finite element model incorporating thermo-hydro-mechanical coupling to investigate thermal interference and differential settlement in hybrid pile groups under seasonal thermal loading. Systematic parametric analyses of pile length (10–30 m), diameter (1–2 m), and spacing (2D–3D) reveal two key findings: (1) Thermal perturbations in adjacent conventional piles exhibit distance-dependent attenuation characteristics, with measurable temperature variations (1–4 °C) observed within 4D spacing distances; (2) Differential settlement patterns demonstrate significant dependence on thermal operation modes, where heating cycles induce upward thermal stresses while cooling enhances consolidation settlement. The numerical framework is validated against field monitoring data and benchmarked with COMSOL 5.6/ABAQUS 6.14 simulations. Through optimized pile arrangements and spacing configurations, we demonstrate effective mitigation strategies for thermal interference and structural deformation, providing key guidance for the design of geothermal-energy-integrated foundation systems. Full article
(This article belongs to the Special Issue Advances in Steel-Concrete Composite Structure—2nd Edition)
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17 pages, 4279 KB  
Article
Decoupling Thermal and Hydraulic Performance in Cross-Flow Micro Heat Exchangers via Mixed-Geometry Channel Designs
by Quanyi Zhou, Zheng Chang, Qi Wang, Yuhao Dai, Lingjie Xu, Rongsheng Lin, Zenan Wu, Xianlei Chen and Wenfeng Wu
Micromachines 2026, 17(7), 776; https://doi.org/10.3390/mi17070776 - 26 Jun 2026
Viewed by 230
Abstract
Cross-flow micro heat exchangers enable compact thermal management for high-density electronics, but their design is traditionally constrained by a strict trade-off between heat transfer and hydraulic resistance. To mitigate this limitation, we investigate the influence of mixed-geometry channel designs on the coupled thermal [...] Read more.
Cross-flow micro heat exchangers enable compact thermal management for high-density electronics, but their design is traditionally constrained by a strict trade-off between heat transfer and hydraulic resistance. To mitigate this limitation, we investigate the influence of mixed-geometry channel designs on the coupled thermal and hydraulic performance using a three-dimensional conjugate heat transfer model of water flowing through a stainless-steel micro-matrix with a 40-micrometer hydraulic diameter. Numerical simulations show that at low Reynolds numbers (100 to 200), corner-induced steady three-dimensional flow redistribution modifies the thermal boundary layer, causing convective and hydraulic performance to deviate from standard macroscale predictions. By expanding the transverse microchannel spacing from 10 to 60 μm, the Nusselt number increases from 1.15 to 2.07 while maintaining a nearly constant pressure gradient. These results provide geometric guidelines for designing high-efficiency microfluidic cooling systems by mitigating the traditional trade-off between heat-transfer enhancement and hydraulic resistance. Among the geometries evaluated, pure square channels maximize heat transfer, hybrid circular-square configurations optimize hydraulic efficiency, and triangular designs perform poorly due to high viscous drag. These results provide geometric guidelines for mitigating the traditional trade-off between heat-transfer enhancement and hydraulic resistance in microfluidic cooling systems. Full article
(This article belongs to the Section A:Physics)
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25 pages, 17486 KB  
Article
An Active–Passive Hybrid Thermal Control Method Combined with a Digital–Physical Integration Algorithm for Cryogenic Wind Tunnel Testing
by Chenkai Hu, Xipeng Wang, Xikang Cheng, Mengde Zhou, Wei Wu, Yuhang Ren and Wei Liu
Aerospace 2026, 13(7), 576; https://doi.org/10.3390/aerospace13070576 - 25 Jun 2026
Viewed by 257
Abstract
In wind tunnel testing, an active vibration suppression system based on piezoelectric actuators is an effective means to ensure stable operation. However, in a cryogenic wind tunnel testing environment, the performance of piezoelectric actuators degrades significantly when they are exposed to cold temperatures [...] Read more.
In wind tunnel testing, an active vibration suppression system based on piezoelectric actuators is an effective means to ensure stable operation. However, in a cryogenic wind tunnel testing environment, the performance of piezoelectric actuators degrades significantly when they are exposed to cold temperatures and subjected to uneven cooling. This is particularly problematic during real-time changes in the attack angle of a test model. To ensure the reliable operation of wind tunnel tests, an active–passive hybrid thermal control method is proposed in this paper. First, the insulation and heating structure was designed based on the thermal analysis results. Then, combining simulation and measured data, the temperature field was reconstructed in real time using a recurrent neural network algorithm. Next, considering the non-uniform heat dissipation of the system, a thermal allocation module was designed based on digital–physical integration to actively control the overall and localized heat. Finally, a heat preservation performance test platform was established to conduct cooling experiments in a small-scale cryogenic wind tunnel. The results indicated that the proposed thermal control method reduced the average cooling rate of the system by 97% and improved the overall temperature uniformity by approximately 94.23%. Full article
(This article belongs to the Section Aeronautics)
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86 pages, 6649 KB  
Review
Recent Advances and Future Perspectives in Friction Stir Welding and Processing: A Review
by Dan Cătălin Bîrsan and Florin Susac
J. Manuf. Mater. Process. 2026, 10(7), 217; https://doi.org/10.3390/jmmp10070217 - 25 Jun 2026
Viewed by 197
Abstract
Friction stir welding (FSW) began as a fairly specialized joining method, but over the past three decades it has evolved into something considerably more versatile, a manufacturing platform that now handles complex multi-material assemblies and solid-state additive processes with reasonable reliability. This review [...] Read more.
Friction stir welding (FSW) began as a fairly specialized joining method, but over the past three decades it has evolved into something considerably more versatile, a manufacturing platform that now handles complex multi-material assemblies and solid-state additive processes with reasonable reliability. This review follows this evolution, paying particular attention to friction stir additive manufacturing (FSAM) and the persistent difficulties that arise when joining dissimilar systems, such as aluminum to steel or metals to polymers, where the fate of the joint is largely decided by how well the intermetallic compounds are kept under control. Machine learning, artificial intelligence, and high-fidelity numerical models are reducing the reliance on trial-and-error that once dominated parameter selection and defect prediction, bringing FSW closer to the operating principles of Industry 4.0. Hybrid variants, including ultrasonically assisted and underwater FSW, also receive attention here, as they offer researchers finer control over heat generation and plastic flow than the standard process allows. Throughout the study, microstructural observations are directly connected to mechanical results, with the aim of analyzing the current state of solid-state manufacturing and identifying the questions that most urgently need answering. Full article
(This article belongs to the Special Issue Recent Advances in Welding and Joining Metallic Materials)
24 pages, 2085 KB  
Article
Potential Energy Risks of High-Efficiency Dwellings: Lessons from Four Contemporary Rural Housing Cases in Scotland
by Wenbo Fang and John Brennan
Buildings 2026, 16(13), 2523; https://doi.org/10.3390/buildings16132523 - 25 Jun 2026
Viewed by 201
Abstract
This study, through a hybrid approach to post-occupancy evaluation (POE) of four types of high-energy-efficiency housing in rural Scotland, explores the manifestation, formation mechanism, and mitigation pathways of energy risks in high-energy-efficiency housing from environmental and socioeconomic dimensions. The findings reveal a “high-efficiency [...] Read more.
This study, through a hybrid approach to post-occupancy evaluation (POE) of four types of high-energy-efficiency housing in rural Scotland, explores the manifestation, formation mechanism, and mitigation pathways of energy risks in high-energy-efficiency housing from environmental and socioeconomic dimensions. The findings reveal a “high-efficiency paradox”: better fabric performance and lower heating demand do not guarantee reduced carbon emissions, fuel poverty alleviation, or energy resilience. Actual energy risks are formed by the combined effects of multiple factors, including building size, energy infrastructure, resident characteristics, energy prices, and policy, exhibiting a clear systemic coupling characteristic. The study further verifies that, in the context of rural Scotland, relying solely on indicators such as EPC may lead to misjudgements of housing sustainability. Heating demand, total energy consumption, carbon emissions, and energy expenditure exhibit a partially decoupled relationship. Thus, rural housing sustainability should shift from a technically efficient approach to a comprehensive strategy integrating design, infrastructure, affordability, and social equity. The study proposes context-specific mitigation pathways including multi-source energy systems, place-sensitive policies, socio-economic support, and a multi-criteria assessment framework, providing empirical references for rural housing energy transition and energy risk governance. Full article
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