Search Results (256)

Digital Twins (DTs) are transforming manufacturing by bridging the physical and digital worlds, enabling real-time insights, predictive analytics, and enhanced decision making. In Industry 4.0, DTs facilitate automation and data integration, while Industry 5.0 emphasizes human-centric, resilient, and sustainable production. However, implementing DTs in robotic metal additive manufacturing (AM) remains challenging because of the complexity of the wire-based laser metal deposition (LMD) process, the need for real-time monitoring, and the demand for advanced defect detection to ensure high-quality prints. This work proposes a structured DT architecture for a robotic wire-based LMD cell, following a standard framework. Three DT implementations were developed. First, a real-time 3D simulation in RoboDK, integrated with a 2D Node-RED dashboard, enabled motion validation and live process monitoring via MQTT (message queuing telemetry transport) telemetry, minimizing toolpath errors and collisions. Second, an Industrial IoT-based system using KUKA iiQoT (Industrial Internet of Things Quality of Things) facilitated predictive maintenance by analyzing motor loads, joint temperatures, and energy consumption, allowing early anomaly detection and reducing unplanned downtime. Third, the Meltio dashboard provided real-time insights into the laser temperature, wire tension, and deposition accuracy, ensuring adaptive control based on live telemetry. Additionally, a prescriptive analytics layer leveraging historical data in FireStore was integrated to optimize the process performance, enabling data-driven decision making. Full article

Sophisticated energy-harvesting technologies have swiftly progressed, expanding energy supply distribution and leveraging advancements in self-sustaining electronic devices. Despite substantial advancements in friction nanomotors within the last decade, a considerable technical obstacle remains for their flawless incorporation using printed electronics and autonomous devices. Integrating advanced triboelectric nanogenerator (TENG) technology with the rapidly evolving field of composite material 3D printing with has resulted in the advancement of three-dimensionally printed TENGs. Triboelectric nanogenerators are an important part of the next generation of portable energy harvesting and sensing devices that may be used for energy harvesting and artificial intelligence tasks. This paper systematically analyzes the continual development of 3D-printed TENGs and the integration of composite materials. The authors thoroughly review the latest material combinations of composite materials and 3D printing techniques for TENGs. Furthermore, this paper showcases the latest applications, such as using a TENG device to generate energy for electrical devices and harvesting energy from human motions, tactile sensors, and self-sustaining sensing gloves. This paper discusses the obstacles in constructing composite-material-based 3D-printed TENGs and the concerns linked to research and methods for improving electrical output performance. The paper finishes with an assessment of the issues associated with the evolution of 3D-printed TENGs, along with innovations and potential future directions in the dynamic realm of composite-material-based 3D-printed TENGs. Full article

In an era defined by rapid technological advancements, the intersection of artificial intelligence and industrial innovation has garnered significant attention from both academic and industry stakeholders. The emergence of Industry 4.0, characterized by the integration of cyber–physical systems, the Internet of Things, and smart manufacturing, demands the evolution of operational methodologies to ensure processes’ sustainability. One area of focus is the development of wearable systems that utilize artificial intelligence for the estimation of arm movements, which can enhance the ergonomics and efficiency of labor-intensive tasks. This study proposes a Random Forest-based regression model to estimate upper arm kinematics using only shoulder orientation data, reducing the need for multiple sensors and thereby lowering hardware complexity and energy demands. The model was trained on biomechanical data collected via a minimal three-IMU wearable configuration and demonstrated high predictive performance across all motion axes, achieving R² > 0.99 and low RMSE scores on training (1.14, 0.71, and 0.73), test (3.37, 1.97, and 2.04), and unseen datasets (2.77, 0.78, and 0.63). Statistical analysis confirmed strong biomechanical coupling between shoulder and upper arm motion, justifying the feasibility of a simplified sensor approach. The findings highlight the relevance of our method for sustainable wearable technology design and its potential applications in rehabilitation robotics, industrial exoskeletons, and human–robot collaboration systems. Full article

This review provides a comprehensive analysis of recent advancements in lower limb exoskeleton systems, focusing on applications, control strategies, hardware architecture, sensing modalities, human-robot interaction, evaluation methods, and technical innovations. The study spans systems developed for gait rehabilitation, mobility assistance, terrain adaptation, pediatric use, and industrial support. Applications range from sit-to-stand transitions and post-stroke therapy to balance support and real-world navigation. Control approaches vary from traditional impedance and fuzzy logic models to advanced data-driven frameworks, including reinforcement learning, recurrent neural networks, and digital twin-based optimization. These controllers support personalized and adaptive interaction, enabling real-time intent recognition, torque modulation, and gait phase synchronization across different users and tasks. Hardware platforms include powered multi-degree-of-freedom exoskeletons, passive assistive devices, compliant joint systems, and pediatric-specific configurations. Innovations in actuator design, modular architecture, and lightweight materials support increased usability and energy efficiency. Sensor systems integrate EMG, EEG, IMU, vision, and force feedback, supporting multimodal perception for motion prediction, terrain classification, and user monitoring. Human–robot interaction strategies emphasize safe, intuitive, and cooperative engagement. Controllers are increasingly user-specific, leveraging biosignals and gait metrics to tailor assistance. Evaluation methodologies include simulation, phantom testing, and human–subject trials across clinical and real-world environments, with performance measured through joint tracking accuracy, stability indices, and functional mobility scores. Overall, the review highlights the field’s evolution toward intelligent, adaptable, and user-centered systems, offering promising solutions for rehabilitation, mobility enhancement, and assistive autonomy in diverse populations. Following a detailed review of current developments, strategic recommendations are made to enhance and evolve existing exoskeleton technologies. Full article

Wearable laser Doppler devices are susceptible to complex noise interferences, such as Gaussian white noise, baseline drift, and motion artifacts, with motion artifacts significantly impacting clinical diagnostic accuracy. Addressing the limitations of existing denoising methods—including traditional adaptive filtering that relies on prior noise information, modal decomposition techniques that depend on empirical parameter optimization and are prone to modal aliasing, wavelet threshold functions that struggle to balance signal preservation with smoothness, and the high computational complexity of deep learning approaches—this paper proposes an ISSA-VMD-AWPTD denoising algorithm. This innovative approach integrates an improved sparrow search algorithm (ISSA), variational mode decomposition (VMD), and adaptive wavelet packet threshold denoising (AWPTD). The ISSA is enhanced through cubic chaotic mapping, butterfly optimization, and sine–cosine search strategies, targeting the minimization of the envelope entropy of modal components for adaptive optimization of VMD’s decomposition levels and penalty factors. A correlation coefficient-based selection mechanism is employed to separate target and mixed modes effectively, allowing for the efficient removal of noise components. Additionally, an exponential adaptive threshold function is introduced, combining wavelet packet node energy proportion analysis to achieve efficient signal reconstruction. By leveraging the rapid convergence property of ISSA (completing parameter optimization within five iterations), the computational load of traditional VMD is reduced while maintaining the denoising accuracy. Experimental results demonstrate that for a 200 Hz test signal, the proposed algorithm achieves a signal-to-noise ratio (SNR) of 24.47 dB, an improvement of 18.8% over the VMD method (20.63 dB), and a root-mean-square-error (RMSE) of 0.0023, a reduction of 69.3% compared to the VMD method (0.0075). The processing results for measured human blood flow signals achieve an SNR of 24.11 dB, a RMSE of 0.0023, and a correlation coefficient (R) of 0.92, all outperforming other algorithms, such as VMD and WPTD. This study effectively addresses issues related to parameter sensitivity and incomplete noise separation in traditional methods, providing a high-precision and low-complexity real-time signal processing solution for wearable devices. However, the parameter optimization still needs improvement when dealing with large datasets. Full article

Especially in real-world circumstances with uneven road surfaces and impulsive shocks, nonlinear dynamic effects in vehicle systems can greatly skew biometric data utilized to track passenger and driver physiological states. By creating a thorough multibody human–seat–chassis model, this work tackles the effect of vehicle-induced vibrations on the accuracy and dependability of biometric measures. The model includes external excitation from road-induced inputs, nonlinear damping between structural linkages, and vertical and angular degrees of freedom in the head–neck system. Motion equations are derived using a second-order Lagrangian method; simulations are run using representative values of a typical car and human body segments. Results show that higher vehicle speed generates more vibrational energy input, which especially in the head and torso enhances vertical and angular accelerations. Modal studies, on the other hand, show that while resonant frequencies stay constant, speed causes a considerable rise in amplitude and frequency dispersion. At speeds ≥ 50 km/h, RMS and VDV values exceed ISO 2631 comfort standards in the body and head. The results highlight the need to include vibration-optimized suspension systems and ergonomic design approaches to safeguard sensitive body areas and preserve biometric data integrity. This study helps to increase comfort and safety in both traditional and autonomous car uses. Full article

Coarse-grained beaches consisting of gravel, pebbles, and cobbles play a crucial role in coastal protection. On the Croatian Adriatic coast, there are artificial gravel pocket beaches created for recreational and protective purposes. However, these beaches are subject to constant morphological changes due to natural forces and human intervention. This study investigates the morphodynamics of artificial gravel pocket beaches, focusing on berm formation and crest build-up processes characteristic for low to moderate wave conditions. Despite mimicking natural formations, artificial beaches require regular maintenance due to sediment shifts dominantly caused by wave action and storm surges. Structure-from-Motion (SfM) photogrammetry and UAV-based surveys were used to monitor morphological changes on the artificial gravel pocket beach Ploče (City of Rijeka). The XBeach-Gravel model, originally adapted to simulate the effects of high-energy waves, was calibrated and validated to analyze low to moderate wave dynamics on gravel pocket beaches. The calibration includes adjustments to the inertia coefficient (ci), which influences sediment transport by shear stress at the bottom; the angle of repose (ϕ), which controls avalanching and influences sediment transport on sloping beds; and the bedload transport calibration coefficient (γ), which scales the transport rates linearly. By calibrating XBeach-G for low to moderate wave conditions, this research improves the accuracy of the model for the cases of morphological responses “berm formation” and “crest build-up”. Full article

This research presents an IoT-empowered adaptive mobility framework that integrates high-dimensional gesture recognition with edge-cloud orchestration for safety-critical human–machine interaction. The system architecture establishes a three-tier IoT network: a perception layer with 60 GHz FMCW radar and TOF infrared arrays (12-node mesh topology, 15 cm baseline spacing) for real-time motion tracking; an edge intelligence layer deploying a time-aware neural network via NVIDIA Jetson Nano to achieve up to 99.1% recognition accuracy with latency as low as 48 ms under optimal conditions (typical performance: 97.8% ± 1.4% accuracy, 68.7 ms ± 15.3 ms latency); and a federated cloud layer enabling distributed model synchronization across 32 edge nodes via LoRaWAN-optimized protocols (κ = 0.912 consensus). A reconfigurable chassis with three operational modes (standing, seated, balance) employs IoT-driven kinematic optimization for enhanced adaptability and user safety. Using both radar and infrared sensors together reduces false detections to 0.08% even under high-vibration conditions (80 km/h), while distributed learning across multiple devices maintains consistent accuracy (variance < 5%) in different environments. Experimental results demonstrate 93% reliability improvement over HMM baselines and 3.8% accuracy gain over state-of-the-art LSTM models, while achieving 33% faster inference (48.3 ms vs. 72.1 ms). The system maintains industrial-grade safety certification with energy-efficient computation. Bridging adaptive mechanics with edge intelligence, this research pioneers a sustainable IoT-edge paradigm for smart mobility, harmonizing real-time responsiveness, ecological sustainability, and scalable deployment in complex urban ecosystems. Full article

Self-healing hydrogels hold promise for smart sensors in bioengineering and intelligent systems, yet balancing self-healing ability with mechanical strength remains challenging. In this study, a self-healing hydrogel exhibiting superior stretchability was developed by embedding a combination of hydrogen bonding and dynamic metal coordination interactions, introduced by modified fenugreek galactomannan, ferric ions, and lignin silver nanoparticles, into a covalent polyacrylic acid (PAA) matrix. Synergistic covalent and multiple non-covalent interactions enabled the hydrogel with high self-healing ability and enhanced mechanical property. In particular, due to the introduction of multiple energy dissipation mechanisms, particularly migrative dynamic metal coordination interactions, the hydrogel exhibited ultra-high stretchability of up to 2000%. Furthermore, with the incorporation of lignin silver nanoparticles and ferric ions, the hydrogel demonstrated excellent strain sensitivity (gauge factor ≈ 3.94), with stable and repeatable resistance signals. Assembled into a flexible strain sensor, it effectively detected subtle human motions and organ vibrations, and even replaced conductive rubber in gaming controllers for real-time inputs. This study provides a versatile strategy for designing multifunctional hydrogels for advanced sensing applications. Full article

Glove-based human–machine interfaces (HMIs) offer a natural, intuitive way to capture finger motions for gesture recognition, virtual interaction, and robotic control. However, many existing systems suffer from complex fabrication, limited sensitivity, and reliance on external power. Here, we present a flexible, self-powered glove HMI based on a minimalist triboelectric nanogenerator (TENG) sensor composed of a conductive fabric electrode and textured Ecoflex layer. Surface micro-structuring via 3D-printed molds enhances triboelectric performance without added complexity, achieving a peak power density of 75.02 μW/cm² and stable operation over 13,000 cycles. The glove system enables real-time LED brightness control via finger-bending kinematics and supports intelligent recognition applications. A convolutional neural network (CNN) achieves 99.2% accuracy in user identification and 97.0% in object classification. By combining energy autonomy, mechanical simplicity, and machine learning capabilities, this work advances scalable, multi-functional HMIs for applications in assistive robotics, augmented reality (AR)/(virtual reality) VR environments, and secure interactive systems. Full article

This study aimed to investigate the influence of different walking speeds on shoulder and elbow joint kinematics, specifically focusing on range of motion, angular velocity, and angular acceleration during arm swing. The natural rhythm of human gait was studied to develop an effective mechanical interface, particularly with respect to joint impedance and force controllability. The independent variable in this study was walking speed, operationalized at four levels—3.6 km/h (slow), 4.2 km/h (preferred walking speed, PWS), 5.4 km/h (normal), and 7.2 km/h (fast)—and defined as a within-subject factor. The dependent variables consisted of quantitative kinematic parameters, including joint range of motion (ROM, in degrees), peak and minimum joint angular velocity (deg/s), and peak and minimum joint angular acceleration (deg/s²). For each subject, data from twenty gait cycles were extracted for analysis. The kinematic variables of the shoulder and elbow were analyzed, showing increasing trends as the walking speed increased. As walking speed increases, adequate arm swing contributes to gait stability and energy efficiency. Notably, the ROM of shoulder was slightly reduced at the PWS compared to the slowest speed (3.6 km/h), which may reflect more natural and coordinated limb movements at the PWS. Dynamic covariation of torque patterns in the shoulder and elbow joints was observed, reflecting a synergistic coordination between these joints in response to human body movement. Full article

This paper presents an electromagnetic translational–rotary motion impact energy harvester based on a magnetic cylinder rotated around a fixed magnetic ring. It is beneficial for capturing impact energy generated by natural human motions, such as clapping, boxing, and stomping. The energy harvester consists of a circular housing, twelve coils, a magnetic cylinder, and a magnetic ring. Once activated, the magnetic cylinder revolves and rotates around the magnetic ring, inducing a significantly large electromotive force across the twelve coils. According to Faraday’s law, the output voltage generated by the coils is proportional to the turns, enabling the efficient harvesting of biomechanical waste energy. Moreover, the energy harvester can convert translational motion from any orientation into a multi-circle rotational motion of the low-damping magnetic cylinder, which passes through twelve coils and applies a variable magnetic field across them. During a single excitation event, the prototype harvester was able to charge a 470 μF, 25 V capacitor to over 0.81 V in just 39.5 ms. The energy output and effective average power were calculated to exceed 0.15 mJ and 3.80 mW, respectively. Full article

Cellulose nanofibril (CNF) is a sort of novel nanomaterial directly extracted from plant resources, inheriting the advantages of cellulose as a cheap, green and renewable material for the development of new-generation eco-friendly electronics. In recent years, CNF-based triboelectric nanogenerator (TENG) has attracted increasing research interests, as the unique chemical, morphological, and electrical properties of CNF render the device with considerable flexibility, mechanical strength, and triboelectric output. In this study, we explore the use of isoreticular metal-organic frameworks (IRMOF) as functional filler to improve the performance of CNF based TENGs. Two types of IRMOFs that own the same network topology, namely IRMOF-1 and its aminated version IRMOF-3, are embedded with CNF to fabricated TENGs; their contribution to triboelectric output enhancement, including the roughness effect induced by large particles as well as the charge induction effect arisen from -NH₂ groups, are discussed. The performance-enhanced CNF-based TENG with 0.6 wt.% of IRMOF-3 is utilized to harvest mechanical energy from human activities and charge commercial capacitors, from which the electrical energy is sufficient to light up light-emitting diodes (LEDs) and drive low-power electronic devices. In addition, a locomotor analysis system is established by assembling the above TENGs and capacitors into a 3 × 3 sensing array, which allowed signal extraction from each sensing unit to display a motion distribution map. These results demonstrate the great potential of CNF/IRMOF-based TENGs for development of self-powered sensing devices for long-term motion monitoring. Full article

In the human–exoskeleton interaction process, accurately recognizing gait phases is crucial for effectively assessing the assistance provided by the exoskeleton. However, due to the similarity in muscle activation patterns between adjacent gait phases, the recognition accuracy is often low, which can easily lead to confusion in surface electromyography (sEMG) feature extraction. This paper proposes a real-time recognition method based on multi-scale fuzzy approximate root mean entropy (MFAREn) and an Efficient Multi-Scale Attention Convolutional Neural Network (EMACNN), building upon the concept of fuzzy approximate entropy. MFAREn is used to extract the dynamic complexity and energy intensity features of sEMG signals, serving as the input matrix for EMACNN to achieve fast and accurate gait phase recognition. This study collected sEMG signals from 10 subjects performing continuous lower limb gait movements in five common motion scenarios for experimental validation. The results show that the proposed method achieves an average recognition accuracy of 95.72%, outperforming the other comparison methods. The method proposed in this paper is significantly different compared to other methods (p < 0.001). Notably, the recognition accuracy for walking in level walking, stairs ascending, and ramp ascending exceeds 95.5%. This method demonstrates a high recognition accuracy, enabling sEMG-based gait phase recognition and meeting the requirements for effective human–exoskeleton interaction. Full article

The development of prosthetic limbs has benefited individuals who suffered amputations due to accidents or medical conditions. During the development of conventional prosthetics, several challenges have been observed regarding the functional limitations, the restricted degrees of freedom compared to an actual human limb, and the biocompatibility issues between the surface of the prosthetic limb and the human tissue or skin. These issues could result in mobility impairments due to failed mimicry of the actual stress distribution, causing discomfort, chronic pain, and tissue damage or possible infections. Especially in cases where underlying conditions exist, such as diabetes, possible trauma, or vascular disease, a failed adaptation of the prosthetic limb could lead to complete abandonment of the prosthetic part. To address these challenges, the insertion of topologically optimized parts with a biomimetic approach has allowed the optimization of the mimicry of the complex functionality behavior of the natural body parts, allowing the development of lightweight efficient anthropomorphic structures. This approach results in unified stress distribution, minimizing the practical limitations while also adding an aesthetic that aids in reducing any possible symptoms related to social anxiety and impaired social functioning. In this paper, the development of a novel anthropomorphic designed prosthetic foot with a novel Thermoplastic Polyurethane-based composite (TPU-Ground Tire Rubber 10 wt.%) was studied. The final designs contain advanced sustainable polymeric materials, gyroid lattice geometries, and Finite Element Analysis (FEA) for performance optimization. Initially, a static evaluation was conducted to replicate the phenomena at the standing process of a conventional replicated above-knee prosthetic. Furthermore, dynamic testing was conducted to assess the mechanical responses to high-intensity exercises (e.g., sprinting, jumping). The evaluation of the dynamic mechanical response of the prosthetic limb was compared to actual plantogram-derived foot pressure data during static phases (standing, light walking) and dynamic phenomena (sprinting, jumping) to address the optimal geometry and density, ensuring maximum compatibility. This innovative approach allows the development of tailored prosthetic limbs with optimal replication of the human motion patterns, resulting in improved patient outcomes and higher success rates. The proposed design presented hysteretic damping factor and energy absorption efficiency adequate for load handling of intense exercises (0.18 loss factor, 57% energy absorption efficiency) meaning that it is suitable for further research and possible upcycling. Full article